Ozone, mineral oil HLP to DIN , triglyzeride (rape seed oil) HETG, synthetic ester HEES to VDMA
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- Maximillian Gray
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1 Company standard Flexible rotary Type KD AB-E Replaces: Issue Description Flexible rotary coupling are used to compensate for radial, angular and axial misalignment of the shafts which are to be coupled. Operating temperature: -0 C to +90 C. The KD drive couplings are designed for use with AC motors. For drives subject to rotary oscillations caused, for example, by pressure change velocities > 000 bar/s, e.g. in the press industry or with diesel engine drives, please consult us. At temperatures below -0 C, the coupling must not be subjected to the maximum torque loading's until the elasticity module of the gear ring has been reduced by internal warming. 2 Material halves: Clampable coupling halves: Standard gear ring: Grey cast iron Steel 92 Shore A (colour: yellow or white) Compatibility Resistance to Not resistant to Ozone, mineral oil HLP to DIN 51 52, triglyzeride (rape seed oil) HETG, synthetic ester HEES to VDMA Continuous contact with water and HFA, HFC, phosphate ester HFD-R, organic ester HFD-U to VDMA 2 17 and polyglycole HEPG to VDMA Bosch Rexroth AG Department: BRI/TDV Industrial Hydraulics Created: C. Ewald Zum Eisengießer 1 D Lohr am Main Examined: Tel.: (0 9 52) 18-0 Fax: (0 9 52) Technical responsibility: BRI-AB/PMT Page 1 / 12
2 Page 2 / 12 AB-E - : Torque/angle of torque for standard gear rings, 92 Shore A Table 1 KD Nom. torque coupling Nm KD Angle of torque at nominal torque.2 For the values for special gear rings see page 12. Nom. torque coupling Nm 5 Dimensions l l 2 l 2 l d d 2 d 5 H7 d H7 d 1 d 1) l 6 l 5 l 6 l 1 l l 1 2) ) 1) Small coupling half 2) Large coupling half ) Flexible gear ring Table 2 Small coupling half d 5 ) Large coupling half d ) Dimensions 8) Weight Kg. Type Finished Finished Pilot Pilot 5) 7) 5) 6) bore bore bore bore d d 1 d 2 d l l 1 l 2 l l l 5 l 6 min. max. min. max / , , ,5 1, , ,5, , ,5 10, , , , ,5 58,600 ) Finished bore to ISO fit H7. Key way to DIN 6885 sheet 1; fit JS9. 5) In order to prevent end loading in the gear ring, with an axial displacement, the dimensions "l" or "l " should be taken as minimum length. The values for axial movement (see installation instructions) should be added to dimension "l". 6) "l " is the minimum dimension that a component must be moved back to enable a pump or motor to be vertically removed. 7) half length 7 mm for coupling half AB-E -/KD 19-19x7 Material No. 0; 8) The weights stated are for couplings with their maximum finished bores, without key way.
3 Page / 12 AB-E - : s with a cylindrical or conical pump coupling half 6.1 Type code Example: Kupplung AB- / KD 2 - B17 x 8 / 19 AB standard Flexible rotary coupling Desig. of the gear ring dep. on the power to be transmitted Pump coupling half Conical 16,85 = B17 Conical 19,85 = C20 Cylindrical, e. g. 12 = 12 Length mm (only for coupling halves with special lengths) Motor side coupling half 92 Sh A = No design. 95/98 Sh A = 98SHA 6 Sh D-F = 6SHD-F 6.2 Selection table for standard gear rings 92 Sh A Table Nominal G2 Series 0 shaft A -8 G Series 0 shaft A -8 G2 Series 0 shaft C - G Series 0 shaft C 20-8 PGH PGF -,1 6,- V7 10 R mini A2FO 5 10/12 A10VSO 10/18 10/18 diameter Power in kw at ,05 20 dia. cone 1:5 cone 1:5 Designation: Kupplung AB-/KD 71 0, /1 19-1/1 2-B17/ / /1 19-A/ /1 0,25 1 0, / 19-1/ / 19-19/ 19-A/ / 0, 0, x7 19x7 B17x8/19 19x7 19x7 19x7 0, 0, , , /2 19-1/2 2-B17/ / /2 19-A/ /2 C20/ /28 2-1/ / /28 2-A/ /28 B17/28x50 C20/28x B17/8x60 18/8 19/8 A/8 20/ /2 19/2 20/2 B17x5/ /8 19/8 20/8 B17x50/ C20/8x60 C20x/ C20x50/8 20/ C20x50/ 2106
4 Page / 12 AB-E - : When selecting a coupling, the maximum and minimum finished bore s, see point 5, should be taken into account. Mat. No. (bold, cursive) = Preferred types Table Nominal PGF 20-0 PGH PVV1/PVV PVV/PVV V R 1,60-20 A2FO AVSO, AFSO, AVSG 0 A10VSO diameter Power in kw at, , 2 5 Dia. Designation: Kupplung AB-/KD , 0,7 19 G (,2)/19 25/19 28/19 0, 0, , , / / / / /8 20 / / / G (,2)/ G (,2)/ G (,2)/ G (,2)/2 G (,2)/8 215 G (,2)/ G (,2)/ G (,2)/ / / / / / / / / / / / / / / / 8-28/60-28/ /2 0/28 0/ / / / / / / K (1,)/ K (1,)/8 K (1,)/2 217 K (1,)/8 216 K (1,)/ K (1,)/ K (1,)/ K (1,)/ 215 2/ / / / / / / / / /2 5/28 5/ / / / / / / When selecting a coupling, the maximum and minimum finished bore s, see point 5, should be taken into account. Mat. No. (bold, cursive) = Preferred types
5 Page 5 / 12 AB-E - : Table 5 Nominal PGH V7 100 A10VSO A2FO /180/ /1000 AVSO, AFSO, AVSG / diameter Power in kw at Dia. Designation: Kupplung AB-/KD / 8/28 0/28 5/28 50/ S 0 15M ) 12 15L 200 1) 15 1) / / /8 50/ /2 0/2 5/2 50/ /8 0/8 5/8 50/ / 0/ 5/ 50/ /60 8-0/60 8-5/ / /65-0/65-5/65-50/ / 65-0/ 65-5/ 65-50/ /80-5/80-50/ / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / ) The couplings shown in table 5 are laid out for Siemens Motors. For motors from other manufacturers the shaft diameters should be checked. When selecting a coupling, the maximum and minimum finished bore s, see point 5, should be taken into account. Mat No. (bold, cursive) = Preferred types
6 Page 6 / 12 AB-E - : s with a splined clampable pump coupling half 7.1 Type code Example: Kupplung AB- / KD 8 - KN 25 x 1,25 x 0 x 18 / 2 AB standard Flexible rotary coupling Desig. of the gear ring dep. on the power to be transmitted Bore of the pump clampable half (with splines to DIN 580) Motor side coupling half bore 92 Sh A = no. design. 95/98 Sh A = 98SHA 6 Sh D-F = 6SHD-F 7.2 Selection table for a standard gear ring 92 Sh A Table 6 Nominal AVG shaft Z 28 1) 0/56 1) 71/90 1) 125 1) 180 1) AVSO shaft Z /180 A2FO Br.61 shaft A /6 80/ ) diameter Power in kw at Dia. Designation: Kupplung AB-/ KDKN25x 8 1,25x0x18/ S 0 15M ) 15L 2) KDKN25x KDKN0x 1,25x0x18/2 2,00x0x1/ KDKN25x 1,25x0x18/ KDKN25x 1,25x0x18/ KD8-KN25x 1,25x0x18/ KDKN0x 2,00x0x1/ KDKN0x 2,00x0x1/ KD8-KN0x 2,00x0x1/ KD-KN0x 2,00x0x1/ KD65-KN0x 2,00x0x1/ KDKN2x 2,00x0x1/8 KDKN2x 2,00x0x1/ KD8-KN2x 2,00x0x1/60 KD-KN2x 2,00x0x1/65 KD65-KN2x 2,00x0x1/ KD-KN2x 2,00x0x1/80 KDKN5x 2,00x0x16/ KDKN5x 2,00x0x16/ KDKN5x 2,00x0x16/ KD8-KN5x 2,00x0x16/ KD-KN5x 2,00x0x16/ KD65-KN5x 2,00x0x16/ KD-KN5x 2,00x0x16/ KD8-KN0x 2,00x0x18/ KD-KN0x 2,00x0x18/ KD65-KN0x 2,00x0x18/ KD-KN0x 2,00x0x18/ ) The couplings are laid out for drive shaft type Z (standard for single pumps). For combination pumps the drives shafts as detailed in RE 9200 must be taken into account. 2) The couplings shown in table 6 are laid out for Siemens Motors. For motors from other manufacturers the shaft diameters should be checked. ) type Z at A2FO 250 KD8-KN50x 2,00x0x2/ KD-KN50x 2,00x0x2/ KD65-KN50x 2,00x0x2/ KD-KN50x 2,00x0x2/80 KD90-KN50x 2,00x0x2/
7 Page 7 / 12 AB-E - : Table 7 Nominal AVG shaft Z 250 AVSO shaft Z A2FO Br.61 shaft Z /1000 diameter Power in kw at Dia. Designation: Kupplung AB-/ KD65-KNx KD65-KN60x 5 2,00x0x26/ 2,00x0x28/ S 0 15M ) 15L 1) KD-KNx 2,00x0x26/ KD90-KNx 2,00x0x26/ KD-KN60x 2,00x0x28/80 KD90-KN60x 2,00x0x28/80 KD-KN70x,00x0x/80 KD90-KN70x,00x0x/80 KD90-KN70x,00x0x/85 KD90-KN80x,00x0x25/80 KD90-KN80x,00x0x25/85 1) The couplings shown in table 7 are laid out for Siemens Motors. For motors from other manufacturers the shaft diameters should be checked. KD90-KN90x,00x0x28/85 KD90-KN100x,00x0x2/85 KD100-KN80x KD100-KN90x KD100-KN100x,00x0x25/85,00x0x28/85,00x0x2/85 Table 8 S.C.H.S DIN 912 Tight. torque Dim. Qty. (Nm) KD 28 M 6x20 KD 8 M 8x KD 2 M10x0 9 KD 8 M10x25 69 KD M10x0 KD 65 M12x KD M16x5 295 KD 90 M20x50 580
8 Page 8 / 12 AB-E - : s with an SAE splined pump coupling half 8.1 Type code Example Kupplung AB- / KD 8 - KN SAE 5/8-9 / 2 AB standard Flexible rotary coupling Desig. of the gear ring dep. on the power to be transmitted Bore of the pump clampable coupling half (with splines to SAE / no. of teeth) Motor side coupling half bore 92 Sh A = no. design. 95/98 Sh A = 98SHA 6 Sh D-F = 6SHD-F 8.2 Selection table for standard gear rings 92 Sh A Table 9 Nominal G2 series 0 shaft R 0- G series 0 shaft D 20-5 PGF shaft J PVV shaft J BG1-2 BG-5 PGH shaft R AVG shaft S 28 1) 0/56/71 1) 90/125/180 1) 180 A10VSO shaft S 28 10/ SAE shaft and no. of teeth Power in kw at 5/8-9 7/8-1 / /-1 1 1/ /-1 2 1/-17 diameter Designation: Kupplung AB -/KD 2-KN 2-KN 2-KN 100 SAE 5/8- SAE 7/8- SAE /28 1/28 15/ KN SAE 5/8-9/8 KN SAE 7/8-1/8 KN SAE /- /8x KN SAE 1-15/8 KN KN KN KN KN SAE 5/8- SAE 7/8- SAE /- SAE 1- SAE 1 1/- 9/2 1/2 /2 15/2 1/ KN KN KN KN KN KN SAE 7/8- SAE /- SAE 1- SAE 1 1/- SAE 1 1/2- SAE 1 /- 1/8 /8 15/8 1/8 17/8 1/ KN KN KN KN KN KN KN SAE 7/8- SAE /- SAE 1- SAE 1 1/- SAE 1 1/2- SAE 1 /- SAE 2 1/- 1/ / 15/ 1/ 17/ 1/ 17/ KN 8-KN 8-KN 8-KN 8-KN 8-KN SAE 7/8- SAE 1- SAE 1 1/- SAE 1 1/2- SAE 1 /- SAE 2 1/- 1/60 15/60 1/60 17/60 1/60 17/ KN -KN -KN -KN -KN SAE 1- SAE 1 1/- SAE 1 1/2- SAE 1 /- SAE 2 1/- 15/65 1/65 17/65 1/65 17/ KN 65-KN 65-KN 65-KN SAE 1 1/- 1/ SAE 1 1/2-1/ SAE 1 /- 1/ SAE 2 1/- 17/
9 Page 9 / 12 AB-E - : Nominal G2 series 0 shaft R 0- G series 0 shaft D 20-5 PGF shaft J PVV shaft J BG1-2 BG-5 PGH shaft R AVG shaft S 28 1) 0/56/71 1) 90/125/180 1) 180 A10VSO 10/18 10/18 SAE shaft and no. of teeth Power in kw at 5/8-9 7/8-1 / /-1 1 1/ /-1 2 1/-17 Dia. Designation: Kupplung AB -/KD -KN -KN -KN 15S 0 SAE 1 1/2- SAE 1 /- SAE 2 1/- 1/80 1/80 17/80 15M ) 15L KN SAE 1 /- 1/80 1) The couplings are laid out for drive shaft type S (standard for single pumps). For combination pumps the drive shafts as detailed in RE 9200 must be taken into account. 2) The couplings shown in table 9 are laid out for Siemens Motors. For motors from other manufacturers the shaft diameters should be checked. 90-KN SAE 2 1/- 17/80 Table 10 S.C.H.S DIN 912 Tight. torque Dim. Qty. (Nm) KD 2 M 5x16 6 KD 28 M 6x20 KD 8 M 8x KD 2 M10x0 9 KD 8 M10x25 KD M10x0 69 KD 65 M12x KD M16x5 295 KD 90 M20x50 580
10 Page 10 / 12 AB-E - : Conical coupling halves 9.1 Conical coupling half cone 1:5 d h b l 1 l 9.2 Dimensions Table Conical bore B17 Designation: Dimensions Nabe AB-/ b JS9 d +0,05 h +0,1 l l 1 KD 2-B KD 2-B17x KD B17x KD B17x ,85 1,8 KD B17x KD 8-B17 KD -B17 Table 12 Conical bore C20 Designation: Dimensions Nabe AB-/ b JS9 d +0,05 h +0,1 l l 1 KD C20 2 KD C20x 0927 KD C20x , KD 8-C KD -C Type code Example: Nabe AB- / KD 28 - C20 x 5 AB standard type Bore type B17 C20 half length l 9. Ordering example/match code half 2 with a 18 H7 bore and a keyway to DIN 6885 part 1 for a 2 coupling: Nabe AB-/KD2-18 Material No. 02
11 Page / 12 AB-E - : half short code for Nema motors d t 1 b Table 1 Dimensions Motor d b +0,05 t +0,10 Motor coupling 1 half short code (inch) (mm) (mm) (mm) 1 T 15 T 0,8,5,76 2,7 Gd (,5) 182 T 18 T 1,125 28,5 6,50 1,7 Sa (28,5) 21 T 215 T 1,,925 7,98 8,7 Ma (,925) 25 T 256 T 1,625 1,2 9,525 5,8 Nb (1,2) 28 TS 28 T 1,8 7,625 12,700 5,5 Lu (7,625) 286 TS 1,625 1,2 9,525 5,8 Nb (1,2) 286 T 2 TS 1,8 7,625 5,5 Lu (7,625) 2 T 2,125 5,9 60,0 Pa (5,9) 12, TS 1,8 7,625 5,5 Lu (7,625) 26 T 2,125 5,9 60,0 Pa (5,9) 6 TS 1,8 7,625 5,5 Lu (7,625) 6 T 2, 60,25 15,8 67,6 Ub (60,25) 65 TS 1,8 7,625 12,700 5,5 Lu (7,625) 65 T 2, 60,25 15,8 67,6 Ub (60,25) 0 TS 2,125 5,9 12,700 60,0 Pa (5,9) 0 T 2,8 7,025 19,050 81,7 Wa (7,025) 05 TS 2,125 5,9 12,700 60,0 Pa (5,9) 05 T 2,8 7,025 19,050 81,7 Wa (7,025) TS 2, 60,25 15,8 67,6 Ub (60,25) T, 85,725,5 95,8 Wd (85,725) 5 TS 2, 60, 15,8 67,6 Ub (60,) 5 T, 85,725,5 95,8 Wd (85,725)
12 Page 12 / 12 AB-E - : s 10.1 versions - materials, physical characteristics Table 1 designation hardness (Shore) Identification colour Material Per. Temperature range ( C) Continuous max. temperature briefly temperature 92 Sh A White or yellow -0 to to All drive cases in the field of hydraulics Standard inserts, medium elasticity - high torque transmission with good damping - Combustion engines high humidity, Hydrolysis proof Displacing critical speeds 95/98 Sh A Red Polyurethane -0 to to +120 Green or natural 6 Sh D-F white with green -0 to +0-0 to +10 tooth marking Typical areas of application 10.2 Type code Example: Zahnkranz AB- / KD 28 AB standard type 92 Sh A = no. design. 95/98 Sh A = 95/98SHA 6 Sh D-F = 6SHD-F 10. Torque s/angle of torque for special gear rings Table 15 nominal torque nominal torque KD Nm Nm KD 95/98 Sh A 6 Sh D-F 95/98 Sh A 6 Sh D-F Ordering example/match code Polyurethane gear ring 92 Shore A for a coupling, e. g. 2-18/28: Zahnkranz AB-/KD2 Material-No. 016 Table 16 Designation Material no. Designation Material no. Zahnkranz 92 Sh A 95/98 Sh A 6 ShD-F Zahnkranz 92 Sh A 95/98 Sh A 6 ShD-F AB-/KD AB-/KD AB-/KD AB-/KD AB-/KD AB-/KD AB-/KD AB-/KD AB-/KD AB-/KD AB-/KD AB-/KD Reference to other standards AB-E mounting AB-E -20 type KB
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