Pressure reducing valve, direct operated, Type ZDR 6 D

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1 RE 26 57/2.3 Replaces:.2 Pressure reducing valve, direct operated, ype ZDR 6 D Nominal size 6 Series 4X aximum operating pressure 2 bar aximum flow 5 L/min K 4279/ ype ZDR 6 DP2 4X/ Y Overview of contents Contents Page Features Ordering details 2 Preferred types 2 Symbols 2 Function, section 3 Characteristic curves 4 echnical data 5 Unit dimensions 6 Features Sandwich plate design Porting pattern to DIN Form A, without locating pin hole (standard) Porting pattern to ISO 44 and CEOP RP 2 H, with locating pin hole, (ordering code.../6 at the end of the valve type code) 4 pressure stages 4 adjustment elements: Rotary knob Sleeve with hexagon and protective cap Lockable rotary knob with scale Rotary knob with scale Pressure reduction in ports A, B or P Check valve, optional (only ZDR 6 DA...) 23 by Bosch Rexroth AG, Industrial Hydraulics, D-9783 Lohr am ain All rights reserved. No part of this document may be reproduced or stored, processed, duplicated or circulated using electronic systems, in any form or by any means, without the prior written authorisation of Bosch Rexroth AG. In the event of contravention of the above provisions, the contravening party is obliged to pay compensation. ZDR 6 D /6 RE 26 57/2.3

2 Ordering details Z DR 6 D 4X Y * Sandwich plate Pressure reducing valve = Z = DR Nominal size 6 = 6 Direct operated Pressure reduction in port A2 Pressure reduction in port B2 Pressure reduction in port P = D = A = B = P Adjustment elements Rotary knob = Sleeve with hexagon and protective cap = 2 Lockable rotary knob with scale = 3 ) Rotary knob with scale = 7 Series 4 to 49 (4 to 49: unchanged installation and connection dimensions) = 4X Further details in clear text No code = Without locating pin hole /6 2) = With locating pin hole No code = NBR seals V = FK seals (other seals on request) Attention! he compatibility of the seals and pressure fluid has to be taken into account! No code = With check valve (only possible for pressure reduction in port A2) = Without check valve Y = Internal pilot oil supply, external leakage oil drain 25 = ax. secondary pressure 25 bar 75 = ax. secondary pressure 75 bar 5 = ax. secondary pressure 5 bar 2 = ax. secondary pressure 2 bar ) H-key with aterial No. R9858 is included within the scope of supply. 2) Locating pin 3 x 8 DIN EN ISO 8752, aterial No. R95694 (separate order) Preferred types (readily available) ype ZDR 6 DA2-4X/25Y ZDR 6 DA2-4X/75Y ZDR 6 DA2-4X/5Y ZDR 6 DA2-4X/2Y ZDR 6 DB2-4X/25Y ZDR 6 DB2-4X/75Y ZDR 6 DB2-4X/5Y ZDR 6 DB2-4X/2Y aterial number R9488 R9483 R94849 R94855 R R94377 R94372 R ype aterial number ZDR 6 DP2-4X/25Y ZDR 6 DP2-4X/75Y ZDR 6 DP2-4X/5Y ZDR 6 DP2-4X/2Y R R R R Further preferred types and standard units can be found in the EPS (Standard Price List). Symbols ( = component side, 2 = subplate side) ype ZDR 6 DP.. 4X/ Y ype ZDR 6 DA.. 4X/ Y ype ZDR 6 DB.. 4X/ Y ype ZDR 6 DA.. 4X/ Y RE 26 57/2.3 2/6 ZDR 6 D

3 Function, section Pressure reducing valves type ZDR 6 D.. are 3-way direct operated pressure reducing valves of sandwich plate design with a pressure relief function on the secondary side. It is used to reduce a system pressure. he pressure reducing valve basically consists of the housing (), the control spool (2), a compression spring (3) and the adjustment element (4) as well as with an optional check valve. he secondary pressure is set by the pressure adjustment element (4). Version "DA" At rest, the valve is normally open and fluid can flow unhindered from port A to port A2. he pressure in port A2 is at the same time via the control line (5) present at the spool area opposite to the compression spring (3). When the pressure in port A2 exceeds the pressure level set at the compression spring (3), the control spool (2) moves into the control position then holds the set pressure in port A2 constant. he control pressure and pilot oil are taken from port A2 via control line (5). If the pressure in port A2 rises still further due to external forces, the control spool (2) moves still further towards the compression spring (3). his causes a flow path to be opened at port A2 over the control land (9) on the control spool (2) to tank. Sufficient fluid then flows to tank to prevent any further rise in pressure. he spring chamber (7) is always drained to tank externally via drilling (6) to port (Y). A pressure gauge port (8) permits the secondary pressure at the valve to be monitored. It is only possible to fit a check valve for free-flow in ports A2 to A in version "DA". Versions "DP" and "DB" In version DP, the pressure is reduced in port P. he control pressure and the pilot oil is taken internally from port P. In version DB, the pressure in port P is reduced and the pilot oil is taken from port B. Attention! In version DB, it must be ensured that the pressure in port B is not higher than the set pressure when the directional valve is in position P to A, otherwise pressure in port A will be reduced P A (Y) B 2 8 P2 A2 2 (Y) B2 5 ype ZDR 6 DA 4X/ Y ZDR 6 D 3/6 RE 26 57/2.3

4 Characteristic curves (measured with HLP46, ϑ oil = 4 C ± 5 C) ype ZDR 6 DA p A 25 yp ZDR 6 DP und ZDR 6 DB p A 25 Secondary pressure in bar Pressure stage in bar Secondary pressure in bar Pressure stage in bar A2 to (Y) A to A2 P to (Y) P2 to P Note: he curve characteristics remain with, low set pressures, the same in relation to the pressure rating in. pressure differential in bar p min A to A2 2 A2 to (Y) (3. way) 2 in. pressure differential in bar 3 2 p min P2 to P 6 P to (Y) (3. way) 6 5 Pressure differential in bar 3 2 p A2 to A flow via check valve only 4 A2 to A flow via check valve and fully open control cross-section he for the pressure relief function are valid for the outlet pressure = zero over the entire flow range! RE 26 57/2.3 4/6 ZDR 6 D

5 echnical data (for applications outside these parameters, please consult us!) General Installation Optional Ambient temperature range C 3 to + 8 (NBR seals) Weight kg Approx..2 Hydraulic 2 to + 8 (FK seals) Pressure fluid ineral oil (HL, HLP) to DIN ) ; Fast bio-degradable pressure fluids to VDA (also see RE 9 22); HEG (rape seed oil) ) ; HEPG (polyglycols) 2) ; HEES (synthetic ester) 2) ; Other pressure fluids on request Pressure fluid temperature range C (NBR seals) (FK seals) Viscosity range mm 2 /s 8 Cleanliness class to ISO code aximum permissible degree of contamination of the pressure fluid is to ISO 446 (C) class 2/8/5 3) aximum operating pressure (inlet) bar 35 Secondary pressure (output) bar 25; 75; 5; 2 Back pressure port (Y) bar 6 aximum flow L/min 5 ) Suitable for NBR and FK seals 2) Only suitable for FK seals 3) he cleanliness class stated for the components must be adhered too in hydraulic systems. Effective filtration prevents faults from occurring and at the same time increase the component service life. For the selection of filters see catalogue sheets RE 5 7, RE 5 76 and RE 5 8. ZDR 6 D 5/6 RE 26 57/2.3

6 Unit dimensions (dimensions in mm) ypes ZDR 6 DP and ZDR 6 DB ,5 Ø Ø Ø 35 2; ,5 3 (Y) Ø 39 3 A B 32, P 23,5 4,5 8 4 x Ø 5,4 4 x Ø 2,2;,4 2 84,5 ype ZDR 6 DA (Y) Ø 39 3 A P B 32,5 45 Name plate 2 Adjustment element "" 3 Adjustment element "2" 4 Adjustment element "3" 5 Adjustment element "7" 6 Space required to remove the key 7 Valve fixing holes 8 Lock nut 24A/F 9 Hexagon A/F Identical seal rings for ports A2, B2, P2, 2 (Y),/mm R 4 max Required surface finish of the mating piece Pressure gauge port G /4; 2 deep, internal hexagon 6A/F 2 Porting pattern to ISO 44 and CEOP RP 2 H, with locating pin hole, Ø3 x 5 mm deep for locating pin Ø3 x 8 mm DIN EN ISO 8752, aterial No. R95694 (separate order) 3 Porting pattern to ISO 44 and CEOP RP 2 H, with locating pin hole, Ø4 x 4 mm deep 4 x Ø 2,2;,4 4 x Ø 5,4 4,5 2,5 Valve fixing screws 5 DIN 92-.9, ightening torque A = 8.9 Nm, must be ordered separately Bosch Rexroth AG Industrial Hydraulics D-9783 Lohr am ain Zum Eisengießer D-9786 Lohr am ain elefon / 8- elefax / elex eail Internet Bosch Rexroth Limited Cromwell Road, St Neots, Cambs, PE9 2ES el: 4 8/ Fax: 4 8/ he data specified above only serves to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. he details stated do not release you from the responsibility for carrying out your own assessment and verification. It must be remembered that our products are subject to a natural process of wear and ageing. RE 26 57/2.3 6/8 ZDR 6 D

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