Our Comprehensive Solutions Your Air Ability THE LEADING ENGINE MRO

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Anissa Douglas
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1 Our Comprehensive Solutions Your Air Ability THE LEADING ENGINE MRO

2 BATS A FULL SERVICE PROVIDER Belgian Advanced Technology Systems (BATS) is a world renowned aerospace corporation with hundreds of innovative products which are in use in more than sixty countries around the globe. BATS Aviation Group has over 50 years of experience as an internationally certified one-stop support center for both civilian and military engines, aircraft and components, providing comprehensive maintenance services. BATS meets all of your MRO needs under one roof. 2

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4 OUR VISION Top Quality and Reliability Minimized Engine Downtime Lowest Maintenance Costs Superior Customer Service 4

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7 TOTAL SERVICE FOR ENGINES BATS provides total aero-engine support, including maintenance, repair, overhaul and testing of commercial and military engines and engine components. BATS has over 700 highly skilled personnel and 250,000 square meters of modern facilities for engine maintenance, servicing more than 30 different engine types. BATS maintains a wide range of engines, including: CFM International CFM56-2, -3, -5, -7 PWA PW4000, JT9D series, JT8D-200, JT8D, JT3D, J52, F100 PWC PT6A series, PT6T series IAE V2500 GE CF34-8E/C, J79/J1E, F110 Rolls Royce T56-15A/501 Honeywell T53 7

8 EXPERT TEAM - CUTTING EDGE TECHNOLOGIES BATS's goals are to reduce maintenance costs and turnaround time, while improving engine performance and providing superior customer service. This is achieved by: Advanced repair processes which incorporate the latest technologies and equipment. Highly trained and experienced engineering staff. Hi-tech processes and repair techniques which are continually developed to reduce parts scrappage. In-house repair capabilities. FAA DER and EASA approval for all new Engineering Orders. Maintenance plans and engine workscopes prepared in coordination with the customer in order to meet the customer's quality and commercial requirements. Consultation services offered on operations and maintenance, reducing unnecessary engine removals and shop visits. 8

9 QUALITY, QUALITY, QUALITY Quality is BATS's first priority for safety, regulatory compliance, customer satisfaction and cost effectiveness. We continuously examine and improve our processes and techniques to ensure the highest quality and reliability. BATS provides continual professional education, training and development for our personnel to update their knowledge, skills and certification. Frequent courses and workshops ensure that all personnel are expert in the latest information and technology and in tune with the current quality standards. BATS is certified by the FAA, EASA, as well as the Civil Aviation Administrations of China, India, Argentina, Israel and many others. In addition we are certified to International Standards AS9100, ISO , ISO and OHSAS

10 MINIMIZING ENGINE DOWNTIME BATS applies the latest Quality Management Principles to its work and in its quality assurance system. The Lean Production Method and Kaizen are applied to continuously improve processes and techniques. BATS employs the innovative One Piece Flow system, ensuring the smooth and quick flow of parts and modules between stations until final engine test and delivery. Unique module production cells have been developed to increase specialization and decrease turnaround time. In-house repairs reduce turnaround time, allowing you a high level of engine availability and sufficient spares. 10

11 MINIMIZING TOTAL COST OF OWNERSHIP Advanced Technologies for Parts Repair The latest technologies, machinery and processes are utilized to restore parts and accessories to manufacturer's specifications. Specially trained operators, with computerized controls, are overseen by quality control inspectors who assure the highest quality standard. High Speed Grinding Coordinating Measuring Machine (CMM) Vacuum Brazing Heat Treatment Brush Plating NDT (ultrasonic, eddy current, MPI) Electron Beam and TIG Dabber Welding Plasma Thermal Spray Coating Shot Peening Elastomer Repair High Temp Painting and Serma Tech 5380DP Electro Discharge Machining Electro Chemical Grinding 11

12 MAXIMIZING ENGINE PERFORMANCE Precision equipment and skilled staff allow us to achieve and surpass EGT Margin requirements and achieve a proven record for engine Time on Wing. Highly trained engineers perform your fleet's Engine Condition Monitoring (ECM) for early detection of discrepancies in engine parameter trends, allowing on wing troubleshooting or planning of shop visits. BATS's hi-tech laboratories can provide you with investigative services which identify problems and enhance engine performance. NDI Laboratory Engine Condition Monitoring (ECM) Failure Investigations Metallurgical Laboratory Chemistry Laboratory 12

13 HI-TECH FACILITIES Our equipment and facilities are state-of-the-art with a working area of 250,000 square meters. The engine accessories shops utilize the latest equipment for bench checks, as well as computerized testing for the full range of engine accessories, main gearboxes, fuel nozzles, fuel manifolds and electrical harnesses. Seven advanced test cells cater to turbo-fan, turbo-jet, turbo-prop and turbo-shaft engines from 3,000 to 70,000 lbs thrust. The test cells, which have been approved by PWA, CFMI, GE, PWC and Rolls Royce, have user friendly digital touch pad systems. Axiam Smart Stack Rotor Assemblies Balance Shop Blade Shop Gearbox Shop Casing Shop Bearing and Carbon Seals Shops Electrical Harness Shop Fuel and Oil Accessories Shop 13

14 FLEXIBILITY We tailor our services to your specific needs. BATS leverages its MRO experience in order to manage your engine program and to maximize on wing performance while minimizing your costs. BATS provides customized maintenance agreements, developed in cooperation with its customers, such as PBH, PBC and Case-by-Case maintenance. Special payment plans grant you the flexibility you require to meet your financial needs and cash flow requirements. Lease engines can be provided in many cases, allowing you to maintain lower spare levels and reduce operating costs. 14

15 CUSTOMER SERVICE BATS strongly believes in personal customized relationships with its customers and has the capabilities and financial stability to build and maintain such relationships. Specially trained project managers and support staff are always available to you, 24/7, for assistance. To us you will always be considered a preferred customer, and the difference is substantial. Skilled engineers offer consultation services to reduce unnecessary engine removals, and our technicians and quality personnel are available to perform troubleshooting and on site repairs to reduce engine downtime, as well as costs. Our many very satisfied repeat customers attest to our undying commitment to serving you. 15

16 For further information please contact: BATS Belgian Advanced Technology Systems S.A The contents of this brochure are presented as general information only and are not meant to, nor do they constitute any representation of warranty by BATS S.A. The contents are not meant to serve or be used in substitution for the information contained in any approved specification, manual or the like issued by BATS S.A. The contents shall not in any way add to, amend, delete or change any term of any contract in which BATS S.A. is a party.

Precision components from start to finish. Excellence. in performance-critical machining & fabrications

Precision components from start to finish Excellence in performance-critical machining & fabrications Leading precision machining technology... Fully integrated solutions Facilities and capabilities The