Positive Displacement Motors (PDM)

Transcription

1 Positive Displacement Motors (PDM)

2 2 phone MICON Downhole-Tools GmbH Breite Horst Nienhagen Germany Tel Fax MICON-Drilling GmbH Im Nordfeld Nienhagen Germany Tel Fax MICON Mining and Construction Products GmbH & Co. KG Im Nordfeld 14 D Nienhagen Germany Tel Fax Stand 02/15

3 3 Contents Company profile Quality policy Design and manufacturing process Positive displacement motors (PDM)...08 Components of positive displacement motor (PDM)...09 ABH adjustment...10 Performance data and specification Guidline for performance charts Dogleg severity capabilities Overview of MICON PDM Datasheets 3.3/4 MICON /4 MICON /4 MICON /4 MICON /4 MICON /4 MICON /4 MICON /4 MICON /4 MICON MICON MICON /8 MICON /8 MICON /8 MICON /4 MICON /4 MICON /4 MICON

4 4 phone Company profile The company MICON Downhole-Tools GmbH (MDT) was established in 2010 in Nienhagen/Celle as part of the MI- CON Group. The range of products and services of MDT are manufacturing, maintenance, assembly and repair of PDM, directional drilling systems, drill rods, stabilizers, BOP equipment and customized drilling equipment. MDT s customers are international acting companies in drilling, mining, tunneling, construction and directional drilling service-companies. The MDT management has comprehensive knowledge and experience in mechanical engineering and drilling engineering. The management participates in sales, purchasing and manufacturing, controls activities and thereby ensures the all-important customer satisfaction. The close contact between the management and all the departments involved ensures an efficient control of all business activities. Cooperation with an external engineering office, which is part of the MICON Group, ensures the supply of technical documentation for the manufacturing process. For the manufacture of complex machinery, highly skilled personnel and stateof-the-art machinery and equipment are available. Stand 02/15 The MICON DOWNHOLE-TOOLS GmbH

5 5 Quality policy Resources with a high quality standard are the basis for the success of the company. To improve this success the company has implemented a Quality Management System which is certified according DIN EN ISO The management has defined the following targets to be reached in cooperation with all employees: Reliable and kind support to all customers Compliance of the products with all customer specifications Establishing and obtaining certification of required product approvals Compliance with all regulatory requirements Delivery of products and services on time Purchase and preventive maintenance of machinery and equipment Continuous training and education of employees Establishment and improvement of efficient and clear communication within and outside MDT Continuous improvement of the Quality Management System These general Quality Targets are defined explicitly in precise targets, which will be reached in cooperation with the management, the quality management responsible and the employees. With the continuous improvement of this Quality Management System, all measures and procedures for Quality Control will be extended to a standardized concept for all activities within MDT. PDM manufacture ISO 9001 Certificate

6 6 phone Design and manufacturing I Design and development 2D and 3D workstations Power section design software Thread calculation FEM analysis Coorporation with the University of Hannover and the Technical University of Clausthal Experienced and skilled engineers and technicians II Production CAD/CAM Software Extensive range of machinery Rotor milling machine Combined turning/milling machines with length up to 6 m Experienced and trained machine operators Construct and manufacture Stand 02/15

7 7 III Assembly PDM configuration according to customer requirement Make up / Break out of connections with data logger PDM performance test area Experienced and trained skilled mechanics IV Quality management and Control Certified QM system in place Detailed documentation and instructions for an optimal work flow Torque sheets Assembly instructions Material certificates For dimensional checks in addition to standard equipment, a 3D measuring arm and a high-resolution 3D scanner are available. Assembling and testing area Romer 3D portable Measuring Arm

8 8 phone Positive displacement motor (PDM) The positive displacement motors (PDM) of MICON Downhole-Tools GmbH apply the reverse pumping principle first established by Rene Moineau. A circulating drilling fluid is pumped through the positive displacement motor, converting the hydraulic power of the fluid into mechanical power to drive the drill bit independently of drill string rotation. There is a direct proportionality between the flow rate and the speed of the PDM. An increase of the flow rate leads to an increase of rotational speed of the PDM. Similarly, there is a direct proportionality between the torque on the drill bit and the differential pressure drop across the PDM. The monitoring of differential pressure and flow rate at the drill rig provides reliable information about the current torque and speed of the bit. The PDMs are equipped with an adjustable bend housing (ABH), which allows to set the PDM to a certain angle. The PDMs are driven in two modes: Sliding (without string rotation) In sliding mode, the PDM drills without string rotation. The bend housing on the PDM points constantly in the same direction. The rotating bit is continuously deflected from the borehole axis in that direction, which causes the bit to follow a curve. The radius of the curve is affected by the ABH angle. Rotary (with string rotation) In rotary mode the drill string, inclusive PDM, is rotating. The adjustable bend housing of the PDM is also rotating in the borehole. The PDM drills nearly a straight hole. By combining straight and curve sections, any desired bore path can be realized. Sliding Mode - curvature drilling Rotary Mode - straight drilling Stand 02/15 The MICON Downhole-Tools positive displacement motors (PDM) are available in sizes from 3 3/4" up to 9 5/8" and in lobe configuration ranging from 4/5 to 9/10. Upon customers inquiry the customers manufacturing of PDM larger sizes are possible. The power sections are available in standard design and equidistant design. Equidistant stator design allows a nearly double pressure drop across the power section, consequently generating the double torque and output power in comparison to the standard design. Considering the positive displacement motor from top connection to bit connection, the main components of the PDM are top sub, catch sub, power section, adjustable bend housing (ABH), and bearing assembly. These components will be explained more explicitly on the following pages.

9 9 Components of positive displacement motor (PDM) A brief description of PDM main components: Top sub The top sub is across over PDM between the PDM and the drill string. Catch sub assembly To secure inner and outer components of the PDM in case of any damage to the outer components of the PDM, according to the MICON Downhole-Tools standard all PDM are equipped with a catch sub assembly. Power section The power section consists of a stator and a rotor inside. The outer diameter of the rotor is coated with chrome as wear protection. The inside of the stator is covered with a special rubber type, which is rigid enough to withstand abrasion and wear caused by solids in the drilling fluid and furthermore, it is flexible to provide a pressure seal between the rotor and the stator. The contour of elastomer corresponds to the eccentric rotation of the rotor. Due to this shaping of rotor and stator, several sealed chambers between rotary and stator are formed in which the fluid moves over the length of the power section. The stator has one more lobe than the rotor. Increasing the number of lobes results in increased torque and decreased rotational speed. The two available designs of power section are standard design and equidistant design. Standard design The stator steel housing has a cylindrical inner surface, the lobe contour is formed by the elastomer extruded between the housing and a core. The production cost are low, but thickness of the elastomer varies, which limit the pressure drop (and the torque) of the power section. The rotor is usually coated with chrome. Equidistant design The stator housing has the lobe contour and is coated with a uniform layer of elastomer. Production costs are significantly higher than the standard design, but pressure limitation is approximately 1,5-fold higher. The rotor is usually coated with chrome or carbide. Flex shaft To transmit the rotation and torque from the rotor with eccentric movement to the drive shaft, a flexible shaft is required. In some PDM sizes a ball drive shaft is installed. Adjustable bend housing (ABH) The Adjustable Bend Housing (ABH) is located between power section and bearing assembly. It enables the PDM to be set on a desired tilt angle to achieve the predicted build-up-rate for each drilling purpose. Bearing assembly The bearing assembly consists of mud lubricated radial and axial bearing. The radial bearing are tungsten carbide bearings, located at the upper and lower part of the drive shaft. Between the upper and lower radial bearings the thrust roller bearing stack is located to support axial loads (weight on bit). The bearing assembly might be equipped with a stabilizer or protection sleeve on the outside.

10 10 phone ABH adjustment Adjustment of a PDM angle is described in the following steps. The figures illustrate how to adjust the angle. Double pin Lock housing Adjusting sleeve Offset housing Adjustable bend housing assembly Step 1: Break out lock housing Mark position with e.g. crayon. Break the lock housing; unscrew the thread until the gap between the shoulders of the lock housing and the adjusting sleeve is approximately 15 mm. Note: While unscrewing the lock housing, the gear tooth system between adjusting sleeve must remain engaged. While breaking the lock housing it may happen that the gear tooth system between offset housing and adjusting sleeve is disengaged. This must be avoided to prepare the thread connection between offset housing and double pin coming loose. Sense of direction for make up Bit Side Step 1: Break out lock housing Bit Side Bit Side Gear teeth location Step 2: Disengage gear tooth system no gap Move the adjusting sleeve in direction to the lock housing, until the gear teeth of the adjusting sleeve are completely disengaged. Stand 02/15 Step 2: disengaging gear tooth system

11 11 Step 3: Adjusting the ABH angle Mark the designed angle with e.g. crayon. After that, turn the adjusting sleeve to this position, always in the direction which gives the shortest way from old to new position, until the groove on the adjusting sleeve matches the designated angle of the offset housing. Bit Side Step 3: Adjustment of ABH angle Step 4: Engaging gear teeth back to adjusting sleeve Move the adjusting sleeve in direction to the offset housing, until the gear teeth of the adjusting sleeve are completely engaged to the gear teeth of the offset housing. Bit Side Step 4: Engaging gear teeth back to adjusting sleeve Step 5: Make up lock housing Make up the lock housing. Note: Ensure that the gear tooth system does not slip out of engagement while making up adjusting sleeve and offset housing. Check matching after makeup procedure. Sense of direction for make up Bit Side Step 5: Make up lock housing

12 12 phone Performance data and specification Stand 02/15 The tables on the following pages provide an extensive overview of dimensional and operational data for each MICON Downhole-Tools PDM. The first part of the table describes the general specification of the PDM. These are the overall length of the PDM, the length from bit to bend, the weight of the PDM, the recommended bit range for this PDM type, the standard bit connection (in parentheses also the top connection) and the maximal outer diameter of a slick (unstabilized) PDM. The lobe configuration of the downhole PDM is presented, also graphically, in the next section of the table. Information about the flow rate, in which the PDM will run efficiently, can also be found in this section. Flow rate is proportional to the speed of the PDM. An increase of the flow rate leads to an increased speed of the PDM. The speed to flow rate ratio illustrates the rotation speed of the bit when one gallon respectively liter of fluid is pumped through the PDM. The maximum operational parameter of standard elastomer specifies the highest values at which the PDM should be operated. The stated maximum power output is mechanical horsepower at maximum operational differential pressure and maximum flow rate. In the bearing section the operational and maximum loads that a PDM can withstand during regular drilling operation (WOB) and during back reaming (Back-reaming weight) are presented. The maximal static loads present values which might be applied on a PDM when the drill string is not rotating. The PDM can be used for further runs even if such loads have been applied on the PDM over a period of time. The following maximum static loads are defined: Bit overpull (maximum static) Maximum load through the inner components of the PDM when the bit is stuck in the hole. These calculations are based on static conditions; on the non-rotating drill string. The PDM can be used for further runs if the maximum bit overpull was not exceeded. Body overpull (maximum static) Maximum load on the outer components of the PDM when the PDM is stuck in the hole. These calculations are based on static conditions; on the non-rotating drill string. The PDM can be used for further runs if the maximum bit overpull was not exceeded. Set down weight (max. static) Maximum load, which can be applied on a PDM when it is placed on the bottom of the hole.these calculations are based on static conditions; on the non-rotating drill string. If the maximum static loads have been exceeded, up to the parameters specified on the ultimate loads section, the PDM cannot be used for further operations. The PDM cannot be operated during the time that any of these loads are applied. Plastic deformation and damage to PDM components may occur in this loads area. If these loads are achieved, the PDM has to be sent back to the MICON Downhole-Tools GmbH for maintenance. If the loads on the components exceeds the ultimate loads, the PDM might break in parts and these remain in the bore hole. Bit overpull (ultimate load) Maximum loads on the components that were installed in the interior of the PDM if the bit is stuck in the hole. Once the drilling PDM has been subjected to loading beyond maximum static loads up to ultimate loads, it must be sent back for maintenance to the MICON Downhole-Tools GmbHto check whether PDM components have been damaged. Body overpull (ultimate load) Maximal stress on the outer components of the PDM when it is stuck in the hole. Once the PDM has achieved these values, it must be sent back for maintenance to the manufacturer to check whether PDM components have been damaged. Set down weight (ultimate load) This value is based on the maximum load on the PDM when it is stuck in the well, or has been placed on the bottom of the hole. Once the drilling PDM has achieved these values, it must be sent back for maintenance to the manufacturer to check whether PDM components have been damaged.

13 13 Guideline for performance chart The following performance chart of a PDM illustrates how to determine downhole operational torque and speed of the PDM, by a known flow rate and differential pressure. The speed of the PDM is indicated on the left y-axis and the torque from the right y-axis. The x-axis shows the differential pressure. In the diagram below, an example is given to illustrate how to determine downhole operational torque and speed of the PDM. In this example, the PDM is being run using 185 gpm with a differential pressure of 230 psi. To determine the downhole PDM speed, draw a line up from the differential pressure (230 psi) on the x-axis to the blue curve of 185 gpm (from point A to point B). Afterwards, draw a horizontal line from point B to the left y-axis (point C) and read the corresponded speed value. C B RPM RPM at 185 GPM (700 LPM) D E A Differential Pressure (psi) To determine the operational output torque, draw a line up from point A (differential pressure of 230 psi) to the diagonal dashed line (point D), and then a horizontal line to the right y-axis (point E) and read the torque value (about 650 ft-ibs). Note that the vertical red lines represent the operational limit for each elastomer of that specific PDM. Differential pressure values beyond these limits are not recommended. For those flow rates between the given curves, interpolate an appropriate curve between the printed curves. Dogleg severity capabilities This table details a typical dogleg severity capability chart for that particular PDM for common hole sizes. The table applies only for PDM with slick (unstabilized) bearing housing.

14 14 phone Stand 02/15

15 15 Overview of MICON PDM All PDM Top Sub with individual connections ABH /4-6.3/4 flex drive shaft /4 ball drive shaft Bearing assembly with or without stabilizer MICON-Drill 100 Standard power section MICON-Drill 200 Equidistant power section MICON-Drill 300 Equidistant power section II Size Type MICON- Drill Article No. Overall Length [m] Lobe Config. No. of Stages Differential Pressure [bar] Flow Rate [lpm] Speed [rpm] Speed to Flow Ratio [rev/l] Torque [Nm] Power Output [kw] Page 3.3/ / / / , / / , , / / , , / / , , / / , , / / ,136-2, , / / ,130-2, , / / ,000-2, , / ,130-3, , / ,500-3, , / / ,270-4, , / / ,140-3, , / / ,000-4, , / / ,400-6, , / / ,400-5, , / / ,400-5, ,

16 16 phone /4 MICON - Drill 100 General US Units SI Units Overall Length 15.4 ft 4.7 m Bit to Bend 4.10 ft 1.25 m Weight 330 Ibs 150 kg Bit Size Range 4.3/4-5.5/8 Top Connection Bit Connection 2.7/8 Reg. Box 2.7/8 Reg. Box Max. Slick OD at Wear Ring mm Power Section and Performance Lobe Configuration 5/6 Number of Stages 3.8 Flow Rate GPM l/min Speed RPM Speed to Flow Ratio 2.28 rev/gal 0.60 rev/l Rotor Nozzles Max. Operational Standard Elastomer No Differential Pressure 495 psi 34 bar Torque 600 ft-ibs 810 Nm Power Output 39 hp 29 kw Bearing Section Operational Limits WOB 9 kibs 40 kn Maximum Operational WOB 11 kibs 50 kn Backreaming Weight 5.6 kibs 25 kn Maximum Static Loads Bit Overpull* 45 kibs 200 kn Body Overpull* 112 kibs 500 kn Set Down Weight* 34 kibs 150 kn Ultimate Loads Bit Overpull* 112 kibs 500 kn Body Overpull* 190 kibs 850 kn Set Down Weight* 67 kibs 300 kn Stand 02/15 * While Motor is not operating

17 17 Dogleg severity capabilities Build Rates (Deg/100 ft) Slick Bearing Housing Angle [º] Hole Size 4.3/ / / PDM performance diagram

18 18 phone /4 MICON - Drill 300 General US Units SI Units Overall Length 24.9 ft 7.6 m Bit to Bend 4.10 ft 1.25 m Weight Ibs 264 kg Bit Size Range 4.3/4-5.5/8 Top Connection Bit Connection 2.7/8 Reg. Box 2.7/8 Reg. Box Max. Slick OD at Wear Ring mm Power Section and Performance Lobe Configuration 5/6 Number of Stages 7.0 Flow Rate GPM l/min Speed RPM Speed to Flow Ratio 2.17 rev/gal 0.57 rev/l Rotor Nozzles Max. Operational Standard Elastomer No Differential Pressure 1,500 psi 105 bar Torque 1,700 ft-ibs 2,300 Nm Power Output 115 hp 86 kw Bearing Section Operational Limits WOB 9 kibs 40 kn Maximum Operational WOB 11 kibs 50 kn Backreaming Weight 5.6 Ibs 25 kn Maximum Static Loads Bit Overpull* 45 kibs 200 kn Body Overpull* 112 kibs 500 kn Set Down Weight* 34 kibs 150 kn Ultimate Loads Bit Overpull* 112 kibs 500 kn Body Overpull* 190 kibs 850 kn Set Down Weight* 67 kibs 300 kn Stand 02/15 * While Motor is not operating

19 19 Dogleg severity capabilities Build Rates (Deg/100 ft) Slick Bearing Housing Angle [º] Hole Size 4.3/ / / PDM performance diagram

20 20 phone /4 MICON Drill 100 General US Units SI Units Overall Length 19 ft 5.8 m Bit to Bend 4.33 ft 1.32 m Weight Ibs 340 kg Bit Size Range 5.5/8-7.3/8 Top Connection NC 38 Bit Connection 3.1/2 Reg. Box Max. Slick OD at Wear Ring mm Power Section and Performance Lobe Configuration 4/5 Number of Stages 3.5 Flow Rate GPM 380-1,040 l/min Speed RPM Speed to Flow Ratio 1.03 rev/gal 0.27 rev/l Rotor Nozzles Max. Operational Standard Elastomer No Differential Pressure 406 psi 28 bar Torque 1,100 ft-ibs 1,500 Nm Power Output 52 hp 39 kw Bearing Section Operational Limits WOB 13.5 kibs 60 kn Maximum Operational WOB 19 kibs 85 kn Backreaming Weight 10 kibs 45 kn Maximum Static Loads Bit Overpull* 56 kibs 250 kn Body Overpull* 157 kibs 700 kn Set Down Weight* 49 kibs 220 kn Ultimate Loads Bit Overpull* 157 kibs 700 kn Body Overpull* 292 kibs 1,300 kn Set Down Weight* 78 kibs 350 kn Stand 02/15 * While Motor is not operating

21 21 Dogleg severity capabilities Build Rates (Deg/100 ft) Slick Bearing Housing Angle [ ] Hole Size 6.1/ / , / PDM performance diagram

22 22 phone /4 MICON Drill 200 General US Units SI Units Overall Length 19.5 ft 5.94 m Bit to Bend 4.33 ft 1.32 m Weight 763 Ibs 346 kg Bit Size Range 5.5/8-7.3/8 Top Connection NC 38 Bit Connection 3.1/2 Reg. Box Max. Slick OD at Wear Ring mm Power Section and Performance Lobe Configuration 7/8 Number of Stages 4.7 Flow Rate GPM 380-1,040 l/min Speed RPM Speed to Flow Ratio 1.06 rev/gal 0.28 rev/l Rotor Nozzles Max. Operational Standard Elastomer No Differential Pressure 1,088 psi 75 bar Torque 2,650 ft-ibs 3,600 Nm Power Output 126 hp 94 kw Bearing Section Operational Limits WOB 13.5 kibs 60 kn Maximum Operational WOB 19 kibs 85 kn Backreaming Weight 10 kibs 45 kn Maximum Static Loads Bit Overpull* 56 kibs 250 kn Body Overpull* 157 kibs 700 kn Set Down Weight* 49 kibs 220 kn Ultimate Loads Bit Overpull* 157 kibs 700 kn Body Overpull* 292 kibs 1,300 kn Set Down Weight* 78 kibs 350 kn Stand 02/15 * While Motor is not operating

23 23 Dogleg severity capabilities Build Rates (Deg/100 ft) Slick Bearing Housing Angle [ ] Hole Size 6.1/ / / PDM performance diagram

24 24 phone /4 MICON Drill 200 General US Units SI Units Overall Length 25.1 ft 7.64 m Bit to Bend 4.3 ft 1.32 m Weight 988 Ibs 448kg Bit Size Range 5.5/8-7.3/8 Top Connection NC 38 Bit Connection 3.1/2 Reg. Box Max. Slick OD at Wear Ring mm Power Section and Performance Lobe Configuration 7/8 Number of Stages 7.8 Flow Rate GPM 380-1,040 l/min Speed RPM Speed to Flow Ratio 1.06 rev/gal 0.28 rev/l Rotor Nozzles Max. Operational Standard Elastomer No Differential Pressure 1,800 psi 124 bar Torque 4,400 ft-ibs 6,000 Nm Power Output 209 hp 156 kw Bearing Section Operational Limits WOB 13.5 kibs 60 kn Maximum Operational WOB 19 kibs 85 kn Backreaming Weight 10 kibs 45 kn Maximum Static Loads Bit Overpull* 56 kibs 250 kn Body Overpull* 157 kibs 700 kn Set Down Weight* 49 kibs 220 kn Ultimate Loads Bit Overpull* 157 kibs 700 kn Body Overpull* 292 kibs 1,300 kn Set Down Weight* 78 kibs 350 kn Stand 02/15 * While Motor is not operating

25 25 Dogleg severity capabilities Build Rates (Deg/100 ft) Slick Bearing Housing Angle [ ] Hole Size 6.1/ / / PDM performance diagram

26 26 phone /4 MICON Drill 300 General US Units SI Units Overall Length 22.8 ft 6.95 m Bit to Bend 4.33 ft 1.32 m Weight Ibs 427 kg Bit Size Range 5.5/8-7.3/8 Top Connection NC 38 Bit Connection 3.1/2 Reg. Box Max. Slick OD at Wear Ring 5,3 134,5 mm Power Section and Performance Lobe Configuration 5/6 Number of Stages 5.0 Flow Rate GPM 400-1,200 l/min Speed RPM Speed to Flow Ratio 1.14 rev/gal 0.3 rev/l Rotor Nozzles Max. Operational Standard Elastomer No Differential Pressure 1,450 psi 100 bar Torque 3,150 ft-ibs 4,250 Nm Power Output 195 hp 145 kw Bearing Section Operational Limits WOB 13.5 kibs 60 kn Maximum Operational WOB 19 kibs 85 kn Backreaming Weight 10 kibs 45 kn Maximum Static Loads Bit Overpull* 56 kibs 250 kn Body Overpull* 157 kibs 700 kn Set Down Weight* 49 kibs 220 kn Ultimate Loads Bit Overpull* 157 kibs 700 kn Body Overpull* 292 kibs 1,300 kn Set Down Weight* 78 kibs 350 kn Stand 02/15 * While Motor is not operating

27 27 Dogleg severity capabilities Build Rates (Deg/100 ft) Slick Bearing Housing Angle [ ] Hole Size 6.1/ / / PDM performance diagram

28 28 phone /4 MICON Drill 100 General US Units SI Units Overall Length 24.9 ft 7.6 m Bit to Bend 6.46 ft 1.97 m Weight 1,804 Ibs 818 kg Bit Size Range 8.3/8-9.7/8 Top Connection NC 50 (NC46, 4.1/2 Reg., 4.1/2 H90) Bit Connection 4.1/2 API Reg. Box (6.5/8 API Reg. Box) Max. Slick OD at Wear Ring mm Power Section and Performance Lobe Configuration 4/5 Number of Stages 4.8 Flow Rate GPM 1,136-2,270 l/min Speed RPM Speed to Flow Ratio 0.5 rev/gal 0.13 rev/l Rotor Nozzles Max. Operational Standard Elastomer No Differential Pressure 577 psi 40 bar Torque 3,306 ft-ibs 4,440 Nm Power Output 162 hp 121 kw Bearing Section Operational Limits WOB 20 kibs 90 kn Maximum Operational WOB 29 kibs 130 kn Backreaming Weight 15.7 kibs 70 kn Maximum Static Loads Bit Overpull* 78.6 kibs 350 kn Body Overpull* 247 kibs 1,100 kn Set Down Weight* 67.4 kibs 300 kn Ultimate Loads Bit Overpull* 247 kibs 1,100 kn Body Overpull* 472 kibs 2,100 kn Set Down Weight* 90 kibs 400 kn Stand 02/15 * While Motor is not operating

29 29 Dogleg severity capabilities Build Rates (Deg/100 ft) Slick Bearing Housing Angle [ ] Hole Size 8.1/ / / PDM performance diagram

30 30 phone /4 MICON Drill 200 General US Units SI Units Overall Length 23 ft 7.0 m Bit to Bend 6.5 ft 1.97 m Weight 1,960 Ibs 890 kg Bit Size Range 8.3/8-9.7/8 Top Connection NC 50 (NC46, 4.1/2 Reg., 4.1/2 H90) Bit Connection 4.1/2 API Reg. Box (6.5/8 API Reg. Box) Max. Slick OD at Wear Ring mm Power Section and Performance Lobe Configuration 9/10 Number of Stages 3.3 Flow Rate GPM 1,130-2,270 l/min Speed RPM Speed to Flow Ratio 0.26 rev/gal 0.07 rev/l Rotor Nozzles Max. Operational Standard Elastomer No Differential Pressure 766 psi 53 bar Torque 7,600 ft-ibs 10,300 Nm Power Output 195 hp 145 kw Bearing Section Operational Limits WOB 20 kibs 90 kn Maximum Operational WOB 29 kibs 130 kn Backreaming Weight 15.7 kibs 70 kn Maximum Static Loads Bit Overpull* 78.6 kibs 350 kn Body Overpull* 247 kibs 1,100 kn Set Down Weight* 67.4 kibs 300 kn Ultimate Loads Bit Overpull* 247 kibs 1,100 kn Body Overpull* 472 kibs 2,100 kn Set Down Weight* 90 kibs 400 kn Stand 02/15 * While Motor is not operating

31 31 Dogleg severity capabilities Build Rates (Deg/100 ft) Slick Bearing Housing Angle [ ] Hole Size 8.1/ / / PDM performance diagram

32 32 phone /4 MICON Drill 300 General US Units SI Units Overall Length ft 7.98 m Bit to Bend 6.5 ft 1.97 m Weight 2,188 Ibs 992 kg Bit Size Range 8.3/8-9.7/8 Top Connection NC 50 (NC46, 4.1/2 Reg., 4.1/2 H90) Bit Connection 4.1/2 API Reg. Box (6.5/8 API Reg. Box) Max. Slick OD at Wear Ring mm Power Section and Performance Lobe Configuration 5/6 Number of Stages 3.0 Flow Rate GPM 1,000-2,500 l/min Speed RPM Speed to Flow Ratio 0.37 rev/gal 0.1 rev/l Rotor Nozzles Max. Operational Standard Elastomer No Differential Pressure 870 psi 60 bar Torque 5,800 ft-ibs 7,850 Nm Power Output 240 hp 180 kw Bearing Section Operational Limits WOB 20 kibs 90 kn Maximum Operational WOB 29 kibs 130 kn Backreaming Weight 15.7 kibs 70 kn Maximum Static Loads Bit Overpull* 78.6 kibs 350 kn Body Overpull* 247 kibs 1,100 kn Set Down Weight* 67.4 kibs 300 kn Ultimate Loads Bit Overpull* 247 kibs 1,100 kn Body Overpull* 472 kibs 2,100 kn Set Down Weight* 90 kibs 400 kn Stand 02/15 * While Motor is not operating

33 33 Dogleg severity capabilities Build Rates (Deg/100 ft) Slick Bearing Housing Angle [ ] Hole Size 8.1/ / / PDM performance diagram

34 34 phone MICON Drill 100 General US Units SI Units Overall Length 23.4 ft 7.12 m Bit to Bend 7.6 ft 2.31 m Weight 2,865 Ibs 1,300 kg Bit Size Range 9.7/8-17.1/2 Top Connection Bit Connection 6.5/8 API Reg. Box 6.5/8 H90 6.5/8 API Reg. Box Max. Slick OD at Wear Ring mm Power Section and Performance Lobe Configuration 6/7 Number of Stages 4.0 Flow Rate GPM 1,130-3,400 l/min Speed RPM Speed to Flow Ratio 0.28 rev/gal 0.07 rev/l Rotor Nozzles Operational Limits Standard Elastomer No Differential Pressure 464 psi 32 bar Torque 4,600 ft-ibs 6,200 Nm Power Output 205 hp 153 kw Bearing Section Operational Limits WOB 34 kibs 150 kn Maximum Operational WOB 49.5 kibs 220 kn Backreaming Weight 25 kibs 110 kn Maximum Static Loads Bit Overpull* 124 kibs 550 kn Body Overpull* 292 kibs 1,300 kn Set Down Weight* 135 kibs 600 kn Ultimate Loads Bit Overpull* 292 kibs 1,300 kn Body Overpull* 652 kibs 2,900 kn Set Down Weight* 180 kibs 800 kn Stand 02/15 * While Motor is not operating

35 35 Dogleg severity capabilities Build Rates (Deg/100 ft) Slick Bearing Housing Angle [ ] Hole Size 9.7/ / / PDM performance diagram

36 36 phone MICON Drill 300 General US Units SI Units Overall Length 28.6 ft 8.7 m Bit to Bend 7.6 ft 2.31 m Weight 3,508 Ibs 1,592 kg Bit Size Range 10.5/8-17.1/2 Top Connection Bit Connection 6.5/8 API Reg. Box 6.5/8 H90 6.5/8 API Reg. Box Max. Slick OD at Wear Ring mm Power Section and Performance Lobe Configuration 5/6 Number of Stages 4.0 Flow Rate GPM 1,500-3,400 l/min Speed RPM Speed to Flow Ratio 0.22 rev/gal 0.06 rev/l Rotor Nozzles Max. Operational Standard Elastomer No Differential Pressure 1150 psi 80 bar Torque 11,800 ft-ibs 16,000 Nm Power Output 435 hp 325 kw Bearing Section Operational Limits WOB 34 kibs 150 kn Maximum Operational WOB 49.5 kibs 220 kn Backreaming Weight 25 kibs 110 kn Maximum Static Loads Bit Overpull* 124 kibs 550 kn Body Overpull* 292 kibs 1,300 kn Set Down Weight* 135 kibs 600 kn Ultimate Loads Bit Overpull* 292 kibs 1,300 kn Body Overpull* 652 kibs 2,900 kn Set Down Weight* 180 kibs 800 kn Stand 02/15 * While Motor is not operating

37 37 Dogleg severity capabilities Build Rates (Deg/100 ft) Slick Bearing Housing Angle [ ] Hole Size 9.7/ / / PDM performance diagram

38 38 phone /8 MICON Drill 100 General US Units SI Units Overall Length 31.5 ft 9.6 m Bit to Bend 8.4 ft 2.55 m Weight 5,509 Ibs 2,500 kg Bit Size Range 12.1/4-28 Top Connection Bit Connection 6.5/8 API Reg. Box (6.5/8 H90, 7.5/8 API Reg., NC56) 6.5/8 API Reg. Box (7.5/8 API Reg. Box) Max. Slick OD at Wear Ring mm Power Section and Performance Lobe Configuration 6/7 Number of Stages 5.0 Flow Rate 600-1,200 GPM 2,270-4,540 l/min Speed RPM Speed to Flow Ratio 0.13 rev/gal 0.03 rev/l Rotor Nozzles Max. Operational Standard Elastomer No Differential Pressure 675 psi 47 bar Torque 14,270 ft-ibs 19,350 Nm Power Output 378 hp 282 kw Bearing Section Operational Limits WOB 45 klbs 200 kn Maximum Operational WOB 67 kibs 300 kn Backreaming Weight 45 kibs 200 kn Maximum Static Loads Bit Overpull* 202 kibs 900 kn Body Overpull* 404 kibs 1,800 kn Set Down Weight* 202 kibs 900 kn Ultimate Loads Bit Overpull* 404 kibs 1,800 kn Body Overpull* 787 kibs 3,500 kn Set Down Weight* 270 kibs 1,200 kn Stand 02/15 * While Motor is not operating

39 39 Dogleg severity capabilities Build Rates (Deg/100 ft) Slick Bearing Housing Angle [ ] / Hole Size 14.3/ / PDM performance diagram

40 40 phone /8 MICON Drill 100 General US Units SI Units Overall Length 31.5 ft 7.71 m Bit to Bend 8.4 ft 2.55 m Weight 4,630 Ibs 2,100 kg Bit Size Range 12.1/4-28 Top Connection Bit Connection 6.5/8 API Reg. Box (6.5/8 H90, 7.5/8 API Reg., NC56) 6.5/8 API Reg. Box (7.5/8 API Reg. Box) Max. Slick OD at Wear Ring mm Power Section and Performance Lobe Configuration 4/5 Number of Stages 3.2 Flow Rate GPM 1,140-3,410 l/min Speed RPM Speed to Flow Ratio 0.26 rev/gal 0.07 rev/l Rotor Nozzles Max. Operational Standard Elastomer No Differential Pressure 348 psi 24 bar Torque 3,919 ft-ibs 5,340 Nm Power Output 148 hp 110 kw Bearing Section Operational Limits WOB 45 klbs 200 kn Maximum Operational WOB 67 kibs 300 kn Backreaming Weight 45 kibs 200 kn Maximum Static Loads Bit Overpull* 202 kibs 900 kn Body Overpull* 404 kibs 1,800 kn Set Down Weight* 202 kibs 900 kn Ultimate Loads Bit Overpull* 404 kibs 1,800 kn Body Overpull* 787 kibs 3,500 kn Set Down Weight* 270 kibs 1,200 kn Stand 02/15 * While Motor is not operating

41 41 Dogleg severity capabilities Build Rates (Deg/100 ft) Slick Bearing Housing Angle [ ] / Hole Size 14.3/ / PDM performance diagram

42 42 phone /8 MICON Drill 300 General US Units SI Units Overall Length 29.7 ft 9.04 m Bit to Bend 8.4 ft 2.55 m Weight 5,717 Ibs 2,594 kg Bit Size Range 12.1/4-28 Top Connection Bit Connection 6.5/8 API Reg. Box (6.5/8 H90, 7.5/8 API Reg., NC56) 6.5/8 API Reg. Box (7.5/8 API Reg. Box) Max. Slick OD at Wear Ring mm Power Section and Performance Lobe Configuration 5/6 Number of Stages 4.0 Flow Rate 530-1,200 GPM 2,000-4,540 l/min Speed RPM Speed to Flow Ratio 0.15 rev/gal 0.04 rev/l Rotor Nozzles Max. Operational Standard Elastomer No Differential Pressure 1150 psi 80 bar Torque 16,500 ft-ibs 22,500 Nm Power Output 585 hp 435 kw Bearing Section Operational Limits WOB 45 kibs 200 kn Maximum Operational WOB 67 kibs 300 kn Backreaming Weight 45 kibs 200 kn Maximum Static Loads Bit Overpull* 202 kibs 900 kn Body Overpull* 405 kibs 1,800 kn Set Down Weight* 202 kibs 900 kn Ultimate Loads Bit Overpull* 405 kibs 1,800 kn Body Overpull* 787 kibs 3,500 kn Set Down Weight* 270 kibs 1,200 kn Stand 02/15 * While Motor is not operating

43 43 Dogleg severity capabilities Build Rates (Deg/100 ft) Slick Bearing Housing Angle [ ] / Hole Size 14.3/ / PDM performance diagram

44 44 phone /4 MICON Drill 100 General US Units SI Units Overall Length ft m Bit to Bend 7.41 ft 2.26 m Weight 8,184 Ibs 3,712 kg Bit Size Range 14.3/4 26 Top Connection Bit Connection 7.5/8 Reg. (8.5/8 Reg.) 7.5/8 Reg. (8.5/8 Reg.) Max. Slick OD at Wear Ring mm Power Section and Performance Lobe Configuration 6/7 Number of Stages 5.5 Flow Rate 900-1,800 GPM 3,400-6,810 l/min Speed RPM Speed to Flow Ratio 0.09 rev/gal rev/l Rotor Nozzles Max. Operational Standard Elastomer No Differential Pressure 820 psi 57 bar Torque 19,368 ft-ibs 26,260 Nm Power Output 358 hp 267 kw Bearing Section Operational Limits WOB 63 kibs 280 kn Maximum Operational WOB 92 kibs 410 kn Backreaming Weight 65 kibs 290 kn Maximum Static Loads Bit Overpull* 202 kibs 900 kn Body Overpull* 393 kibs 1,750 kn Set Down Weight* 205 kibs 910 kn Ultimate Loads Bit Overpull* 405 kibs 1,800 kn Body Overpull* 742 kibs 3,300 kn Set Down Weight* 247 kibs 1,100 kn Stand 02/15 * While Motor is not operating

45 45 Dogleg severity capabilities Build Rates (Deg/100 ft) Slick Bearing Housing Angle [ ] / Hole Size 1.1/ PDM performance diagram

46 46 phone /4 MICON Drill 200 General US Units SI Units Overall Length ft m Bit to Bend 7.41 ft 2.26 m Weight Ibs kg Bit Size Range 14.3/4-26 Top Connection Bit Connection 7.5/8 API Reg. Box 7.5/8 API Reg. Box (8.5/8 API Reg. Box) Max. Slick OD at Wear Ring mm Power Section and Performance Lobe Configuration 9/10 Number of Stages 4.0 Flow Rate 635-1,500 GPM 2,400-5,680 l/min Speed RPM Speed to Flow Ratio 0.09 rev/gal rev/l Rotor Nozzles Max. Operational Standard Elastomer No Differential Pressure 725 psi 50 bar Torque 18,000 ft-ibs 24,500 Nm Power Output 483 hp 360 kw Bearing Section Operational Limits WOB 63 kibs 280 kn Maximum Operational WOB 92 kibs 410 kn Backreaming Weight 65 kibs 290 kn Maximum Static Loads Bit Overpull* 202 kibs 900 kn Body Overpull* 393 kibs 1,750 kn Set Down Weight* 205 kibs 910 kn Ultimate Loads Bit Overpull* 405 kibs 1,800 kn Body Overpull* 742 kibs 3,300 kn Set Down Weight* 247 kibs 1,100 kn Stand 02/15 * While Motor is not operating

47 47 Dogleg severity capabilities Build Rates (Deg/100 ft) Slick Bearing Housing Angle [ ] Hole Size 14.3/4 17.1/2 Upon Request PDM performance diagram

48 48 phone /4 MICON Drill 300 General US Units SI Units Overall Length ft m Bit to Bend 7.41 ft 2.26 m Weight Ibs kg Bit Size Range Top Connection Bit Connection.57/8 API Reg. Box 7.5/8 API Reg. Box (8.5/8 API Reg. Box) Max. Slick OD at Wear Ring mm Power Section and Performance Lobe Configuration 5/6 Number of Stages 7.0 Flow Rate 635-1,500 GPM 2,400-5,700 l/min Speed RPM Speed to Flow Ratio 0.13 rev/gal 0.03 rev/l Rotor Nozzles Max. Operational Standard Elastomer No Differential Pressure 1218 psi 84 bar Torque 21,000 ft-ibs 29,000 Nm Power Output 770 hp 575 kw Bearing Section Operational Limits WOB 63 kibs 280 kn Maximum Operational WOB 92 kibs 410 kn Backreaming Weight 65 kibs 290 kn Maximum Static Loads Bit Overpull* 202 kibs 900 kn Body Overpull* 393 kibs 1,750 kn Set Down Weight* 205 kibs 910 kn Ultimate Loads Bit Overpull* 405 kibs 1,800 kn Body Overpull* 742 kibs 3,300 kn Set Down Weight* 247 kibs 1,100 kn Stand 02/15 * While Motor is not operating

49 49 Dogleg severity capabilities Build Rates (Deg/100 ft) Slick Bearing Housing Angle [ ] Hole Size 14.3/4 17.1/2 Upon Request PDM performance diagram

50 50 phone Stand 02/15

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