PLQE. The base of the economy gearboxes with square output flange. Economy Line. Formerly PLE

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1 20 ormerly PL The base of the economy gearboxes with square output flange The PL series with square output flange. A powerful alternative for additional higher radial and axial loads. Low backlash High output torque the industry s highest torque density Balanced motor pinion High efficiency 24 ratios 3: to 52: Low noise Consistent quality (ISO 0 and 400 Operable in any mounting position Lifetime lubrication Numerous options PLQ conomy Line

2 2 Technical data page 22 2 imensions page 25 3 Product code page 98 4 Input design universal flange page 06 5 Input design input shaft page 08 6 Technical background page 09 7 imensioning / Calculation page 4 and Neugart Calculation Program (NCP) 8 CA drawings. imension sheets page 5 and Tec ata inder (T)

3 22 PLQ Technical data earbox characteristics PLQ060 PLQ080 PLQ20 Z (2) Service life t L h 30,000 fficiency at full load (3) η % Min. operating temperature T min 25 C Max. operating temperature T max Protection class IP S Standard lubrication rease Klüberplex BM 3432 OP 6 ood grade lubrication rease Klübersynth UH 4222 OP 7 L Low temperature lubrication (8) rease ISOLX TOPAS L 32 N Installation position S Standard backlash j t arcmin Torsional stiffness (3) c g Nm / arcmin earbox weight m kg Any < 0 < 7 < 7 < 2 < 9 < 9 2 < 5 < < S Standard housing surface Citrox Black Running noise (7) Q g db(a) Max. bending moment based on the gearbox input flange ( M b Nm Motor flange precision IN 42955N Output shaft loads PLQ060 PLQ080 PLQ020 Z (2) Radial force for 20,000 h (4)(5) r 20,000 h Axial force for 20,000 h (4)(5) a 20,000 h Radial force for 30,000 h (4)(5) r 30,000 h N Axial force for 30,000 h (4)(5) a 30,000 h Static radial force (5)(6) r Stat Static axial force (5)(6) a Stat Moment of inertia PLQ060 PLQ080 PLQ20 Z (2) Mass moment of inertia (3) J kgcm² ( Max. motor weight* in kg = (2) Number of stages (3) The ratiodependent values can be retrieved in the Tec ata inder (4) These values are based on an output shaft speed of n2=00 rpm (5) Based on center of output shaft 0.2 x Mb Motor length in m * with symmetrically distributed motor weight * with horizontal and stationary mounting (6) Other (sometimes higher) values following changes to T2N, r, a, cycle. and service life of bearing. Application specific configuration with NCP (7) Sound pressure level from m. measured on input running at n=3000 rpm no load; i=5 (8) Optimal operating temperature max 50 C

4 PLQ Technical data 23 Output torques PLQ060 PLQ080 PLQ20 i ( Z (2) Nominal output torque (3)(4) T 2N Nm Max. output torque (4)(5) T 2max Nm ( Ratios (i=n /n 2) (2) Number of stages (3) or nn (4) Values for feather key (code A ): for repeated load (5) 30,000 rotations of the output shaft permitted; see page 09

5 24 PLQ Technical data Output torques PLQ060 PLQ080 PLQ20 i ( Z (2) mergency stop torque (3) T 2Stop Nm Input speeds PLQ060 PLQ080 PLQ20 i ( Z (2) 4500 (6) 3400 (6) 3400 (6) (6) 3450 (6) 3500 (6) (6) 3500 (6) (6) 3500 (6) (6) 3500 (6) (6) (6) Average thermal input speed at T 2N and S (4)(5) n N min Max. mechanical input speed (4) n Limit min ( Ratios (i=n /n 2) (2) Number of stages (3) Permitted 000 times (4) Applicationspecific speed configurations with NCP (5) See page 09 for the definition (6) Average thermal input speed at 50% T2N and S

6 PLQ imensions 25 L L22 L2 L3 L4 Z 2 B 7 6 L5 L6 Q3 22 H Q L2 L20 L8 L rawing corresponds to a PLQ080 / stage / output shaft with feather key / clamping system / motor adaptation one part / B5 flange type motor All other variants can be retrieved in the Tec ata inder at eometry* PLQ060 PLQ080 PLQ20 Z ( Pitch circle diameter output Mounting bore output 2 4x Shaft diameter output 3 h Shaft collar output Centering Ø output 5 h Housing diameter iagonal dimension output lange cross section output Q 5 Housing length L Shaft length output L Centering depth output L lange thickness output L Clamping system Ø input 26 More information on page 99 Total length Motor shaft diameter j6/k6 Max. permissible motor shaft length Min. permissible motor shaft length Centering Ø input Centering depth input Pitch circle diameter input Motor flange length iagonal dimension input L 20 L20 2 L2 22 L22 23 Mounting thread x depth 3 4x lange cross section input Q3 The dimensions vary with the motor/gearbox flange. The input flange geometries can be retrieved for each specific motor in the Tec ata inder at Output shaft with feather key (IN 6885 T A 5 x 5 x 20 A 6 x 6 x 28 A 8 x 7 x 40 eather key width (IN 6885 T B Shaft height including feather key (IN 6885 T H Shaft length from shoulder L eather key length L istance from shaft end L Center hole (IN 332, type R) Z M5 x 2.5 M6 x 6 M0 x 22 Smooth output shaft Shaft length from shoulder L A B OP 7 OP 6 ( Number of stages * imensions in mm

7 98 Product code Series PL S S S B PL PL conomy planetary gearbox PLQ PLQ conomy planetary gearbox ormerly PL PLP PLP conomy planetary gearbox PLH PLH conomy planetary gearbox PL PL conomy planetary gearbox WPL WPL conomy planetary gearbox WPLQ WPLP WN WPLQ conomy planetary gearbox ormerly WPLP conomy planetary gearbox Precision planetary gearbox Precision planetary gearbox Precision planetary gearbox Precision planetary gearbox Precision hypoid (planetary) gearbox WN Precision hypoid gearbox WPL Over the course of the years 205/206, Neugart will be introducing a new product code. It will supersede the option values (OP) used previously. In the transitional phase, the catalog will list both the product code and the OP value. The step by step conversion will be announced separately for each of the series. Our tried and tested Tec ata inder has been optimized for intuitive use and now generates the CA data and dimension sheets for you. It also automatically forms the corresponding product code. etails can be found at: rame size 040 rame size rame size rame size 60 0 rame size 0 rame size 080 rame size 80 0 rame size 0 rame size 0 5 rame size 5 20 rame size rame size rame size rame size rame size 60 rame size 200 rame size 200 PL PLQ PLP PLH PL WPL WPLQ WPLP WN Separator Ratio 003 Ratio i = Ratio i = Ratio i = Ratio i = Ratio i = 8 00 Ratio i = Ratio i = 9 02 Ratio i = 2 05 Ratio i = 5 06 Ratio i = Ratio i = Ratio i = Ratio i = Ratio i = Ratio i = Ratio i = 50 2) 0 Ratio i = 0 Ratio i = 060 Ratio i = Ratio i = Ratio i = Ratio i = Ratio i = Ratio i = Ratio i = Ratio i = Ratio i = 52 PL PLQ PLP PLH PL WPL WPLQ WPLP Not for frame size 55 or 60 2) Not for frame sizes 50,,, 20 3) Number of stages WN Z 3)

8 99 3 A C 9 / 20 / 40 / 63 / B5 / M5 See next page Separator rame size PL PLQ PLP PLH PL WPL WPLQ WPLP WN Z 3) /2/3 8 mm Clamping system diameter A /2/3 9 mm Clamping system diameter B /3 mm Clamping system diameter C Clamping system diameter /3 2/3 2/ / Clamping system diameter Clamping system diameter Clamping system diameter 42 mm Clamping system diameter H 48 mm Clamping system diameter K No clamping system N PL PLQ PLP PLH PL WPL WPLQ WPLP WN Input system Standard input system A OP 25 Input system with metal bellowtype coupling PL PLQ PLP PLH PL WPL WPLQ WPLP WN Output flange design Standard output flange 3 OP 4 Output flange (W)PLScompatible 4 PL PLQ PLP PLH PL WPL WPLQ WPLP WN Output shaft design OP 7 Output shaft with feather key (IN 6885 T A OP 6 Smooth output shaft B A) OP 26 Toothed output shaft (IN 5480) C lange output shaft OP 27 lange output shaft with dowel hole OP 24 Hollow output shaft on one side Hollow output shaft on both sides A) Possible only for output flange design code 3 PL PLQ PLP PLH PL WPL WPLQ WPLP WN Surface Standard surface S PL PLQ PLP PLH PL WPL WPLQ WPLP WN Lubrication Standard lubrication S OP 6 ood grade lubrication OP 7 Low temperature lubrication L PL PLQ PLP PLH PL WPL WPLQ WPLP WN Torsional backlash Standard backlash S OP 8 Reduced backlash R Separator

9 00 Product code PL060008SSSB3AC 9 / 20 / 40 / 63 / B5 / M5 See previous page Input design PL PLQ PLP PLH PL WPL WPLQ WPLP WN Z Motor adaptation 2part round universal flange Y Motor adaptation 2part square universal flange Motor adaptation one part R No motor adaptation round universal flange 2) T No motor adaptation square universal flange 2) W No motor adaptation input shaft The product code ends after this option 2) The product code ends after motor shaft diameter has been entered OP 29 OP 30 OP See page 0 for the definition Motor shaft diameter 4 4 mm Motor shaft diameter 5 5 mm Motor shaft diameter 6 6 mm Motor shaft diameter , Motor shaft diameter 7 7 mm Motor shaft diameter 8 8 mm Motor shaft diameter 9 9 mm Motor shaft diameter 9.5 9,5 mm Motor shaft diameter ,525 mm Motor shaft diameter 0 0 mm Motor shaft diameter mm Motor shaft diameter 2 2 mm Motor shaft diameter 2.7 2,7 mm Motor shaft diameter 4 Motor shaft diameter ,875 mm Motor shaft diameter 6 6 mm Motor shaft diameter 9 Motor shaft diameter ,05 mm Motor shaft diameter mm Motor shaft diameter mm Motor shaft diameter 24 Motor shaft diameter mm Motor shaft diameter mm Motor shaft diameter 35 Motor shaft diameter mm Motor shaft diameter mm Motor shaft diameter mm Motor shaft diameter or clamping system diameter Max. motor shaft length [mm] Max. permissible motor shaft length ree text length without decimal places Centering diameter [mm] Centering diameter ree text length to two decimal places Pitch circle diameter [mm] Pitch circle diameter ree text length to one decimal place lange type motor PL PLQ PLP PLH PL WPL WPLQ WPLP WN B5 B5 lange type motor B4 B4 lange type motor Available on inquiry Mounting thread M2 M2 Mounting thread M3 M3 Mounting thread M4 M4 Mounting thread M5 M5 Mounting thread M6 M6 Mounting thread M8 M8 Mounting thread M0 M0 Mounting thread M2 M2 Mounting thread M6 M6 Mounting thread

10 Input design 0 PL PLQ PLP PLH PL WPL WPLQ WPLP Z (/4) (9) (/4) (9) 0 (24) Y R 40 (8/9/ 60 (9) 80 (24) 20 (35) 60 (35) 40 (8/9) 60 (35) 60 (9) 80 (24) 20 (35) 50 (8/9/ (9) (24) 20 (35) 55 (35/42) 50 (8/9) (/4) (9) 55 (35) (/4) (9) 60 (9) 80 (24) 20 (35) (9) (24) 0 (35) (/4) (9) 0 (24) (/4) (9) 0 (24) 40 (8/9) 50 (8/9) (/4) (9) OP 29 conomy Line T W 40 (8/9/ 60 (9) 80 (24) 20 (35) 60 (35) 40 (N) 60 (N) 80 (N) 20 (N) 60 (N) 60 (9) 80 (24) 20 (35) 60 (N) 80 (N) 20 (N) 50 (8/9/ (9) (24) 20 (35) 55 (35/42) 60 (9) 80 (24) 20 (35) (9) (24) 0 (35) 40 (8/9) 50 (8/9) (/4) (9) OP 30 OP rame size (Clamping system diameter) Z WN (/4/9) (/4/9/24) 5 (4/9/24/35) 42 (9/24/35/42) (35/42/48) (4/9) (9/24) 5 (24) (/4/9) (/4/9/24) 0 (4/9/24/35) 40 (9/24/35/42) 200 (35/42/48) (4/9) (4/9/24) 0 (9/24) 40 (24) 200 (48) (4/9) (4/9/24) 5 (9/24) 42 (24) (4/9) (9/24) 5 (24) Y 5 (35) 42 (35/42) (48) 0 (35) 40 (35/42) 200 (35/42) 5 (35) 42 (35/42) 5 (35) 42 (35/42) R (4/9) (9/24) 5 (24) (4/9) (4/9/24) 0 (9/24) 40 (24) 200 (48) (4/9) (4/9/24) 5 (9/24) 42 (24) (4/9) (9/24) 5 (24) OP 29 Precision Line T 5 (35) 42 (35/42) (48) 0 (35) 40 (35/42) 200 (35/42) 5 (35) 42 (35/42) 5 (35) 42 (35/42) OP 30 W OP rame size (Clamping system diameter) Project modifications In addition to the widely diversified Neugart product portfolio and the standardized modification options it contains, our gearboxes can also be modified to specifications for our customers projects. Of course, we can also work together with you in elaborating the optimal solution. Simply contact us at: Possible project modifications: Custom made lubrication earbox surface finishing Adaptation to the output shaft Adaptation to the output flange irect motor attachment Adaptation of the input system Adaptation of the input flange ATX certification for use in explosive environments Custom made gearboxes Individual design or performance data optimized to your application: A development department specializing in custom made gearboxes has been a success at Neugart for years. Our experienced engineers will be pleased to advise you on the complex challenges of gearbox engineering and to develop a gearbox tailored precisely to your performance and quality needs. Also see page 8 for examples.

11 06 Input design R rawing corresponds to a PL060 / stage / output shaft with feather key / mm clamping system / no motor adaptation round universal flange All other variants can be retrieved in the Tec ata inder at This input design applies to the following series, frame sizes, and associated clamping systems The respective measurements can be taken from the dimension sheets in the Tec ata inder at Series PL PLQ PLP rame size C mm C mm C mm Number of stages /2/3 /2/3 /2 Series PLH PL rame size C mm C mm Number of stages /2 /2 conomy Line Series WN rame size 5 5 Number of stages /2 Series rame size Number of stages /2 2 /2 2 /2 2 K 48 mm Precision Line Series rame size 5 42 Number of stages /2 2 /2 2 /2 2

12 Input design 07 T rawing corresponds to a PL060 / stage / output shaft with feather key / clamping system / no motor adaptation square universal flange All other variants can be retrieved in the Tec ata inder at This input design applies to the following series, frame sizes, and associated clamping systems The respective measurements can be taken from the dimension sheets in the Tec ata inder at Series PL PLQ rame size A 8 mm B 9 mm C mm Number of stages /2/3 /2/3 Series PLP PLH rame size A 8 mm B 9 mm C mm H 42 mm Number of stages /2 /2 conomy Line Series PL rame size 0 Number of stages /2 Series rame size H 42 mm K 48 mm H 42 mm Number of stages /2 /2 2 Series WN rame size H 42 mm Number of stages /2 H 42 mm H 42 mm Precision Line

13 08 Input design W or PL and PLQ (OP earbox characteristics not listed here correspond to the details on pages 6 to 25 the gearboxes have to be flanged on input and output flange Input shaft loads PL040 PL060 PL080 PL20 PL60 Z ( Radial force input 0,000 h (3) r input N Axial force input 0,000 h (3) a input Moment of inertia PL040 PL060 PL080 PL20 PL60 Z ( Mass moment of inertia (2) J kgcm² , Input speeds PL040 PL060 PL080 PL20 PL60 Z ( Max. mechanical input speed (4) n Limit min L40 L4 L45 B2 L43 5 Z L H2 L42 43 rawing corresponds to a PL080 / stage / output shaft with feather key / input shaft All other variants can be retrieved in the Tec ata inder at eometry* PL040 PL060 PL080 PL20 PL60 Z ( eather key width (IN 6885 T B Shaft height including feather key input (IN 6885 T H Housing diameter Shaft diameter input 40 j Shaft length input L Shaft collar input Shaft length from shoulder L Centering diameter input 42 h Centering depth input L Pitch circle diameter input eather key length input L istance from shaft end input L lange thickness input L Mounting thread x depth 5 4x M4x6 M5x8 M6x0 M0x6 M0x25 Center hole (IN 332, Sheet 2, type R) Z 4x M3x9 M3x9 M5x2 M6x6 M2x28 ( Number of stages (2) The ratiodependent values can be retrieved in the Tec ata inder (3) Based on center of shaft at n=000 rpm (4) Allowed operating temperature must be kept; other input speeds available on inquiry * imensions in mm

14 Max. transferable output torque 09 Max. transferable output torque Calculations of gear teeth service lives differentiate between long life and finite life. See diagram. Long life All Neugart planetary gearboxes are designed for the long life range within the specified nominal torques T 2N. The load specifications can be reached any number of times without the gear teeth failing. inite life Intermittent duty may transfer brief torque peaks or increased application factors that exceed the specified nominal torque T 2N. Calculating the max application torque T 2application * The total output shaft rotations under the increased application torques are determined. * The resulting max increase factor f is determined from the diagram. * The max transferable application torque T 2max_application is calculated: T 2max_application = f x T 2N * The application torque T 2application may not exceed the gearbox s calculated max application torque T 2max_application T 2max_application T 2application Increase factor f as a function of the total output shaft rotations inite life range Long life range Increase factor f ,000 30,000 00,000,000,000 0,000,000 5,000,000 00,000,000,000,000,000 Total output shaft rotations Ambient conditions The following ambient conditions for the thermal design serve as the basis for the catalog values: * The motor does not heat up the gearbox * lange mounted plate (application side): Square plate = 2 x gearbox output flange size Material: steel * Plate connected via machine bed: 20 C on one side * No hindrance to gearbox convection * Ambient temperature: 20 Application specific configuration with NCP

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