Amphenol. Amphenol 97 Series Standard Cylindrical Connector. MIL-5015 Style Connectors widely used for:

Transcription

1 mphenol 97 eries tandard ylindrical onnector I-5015 tyle onnectors widely used for: actory utomation, obotics achine Tool, Instrumentation Welding quipment edical quipment mphenol 97 eries onnectors are U recognized and recognized. mphenol

2 Table of ontents Page mphenol 97 eries tandard ylindrical onnectors eneral escription uide to electing a onnector mphenol 97 eries onnectors with older ontacts esign haracteristics, ustomer Options Insert vailability , 5 ontact rrangements lternate Insert Positioning eceptacle hell tyles olid hell Plug tyles plit hell Plug tyles Weight eference harts ow to Order mphenol 97 eries onnectors with ear elease rimp ontacts esign haracteristics, ustomer Options pecifications and Insert vailability, lternate Insert Positioning ontact rrangements , 23 eceptacle hell tyles olid hell Plug tyles plit hell Plug tyles ow to Order rimp ontact Information rimp ontact Information cont., Tools pecial Purpose onnectors Potting onstruction ox Type Plugs, mall lange eceptacles onnector, onvenience Outlets eries ccessories able lamps, ushing ,34 Protection aps , 36 dapters onduit ox onnector, onduit oupling uts, ealing askets ummy eceptacles dditional Products , 42 ales Office isting mphenol erospace operates Quality ystems that are ertified to IO-9001 and by third party egistrars.

3 mphenol 97 eries onnectors provide the interconnection solution for low cost, general duty applications mphenol offers the 97 eries onnector amily - general duty standard cylindrical connector, I-5015 style. The 97 eries is a widely used connector series for the automotive, robotics, machine tool and welding industries, as well as numerous other commercial applications from heavy equipment to monitoring cables. hell components are fabricated from high grade aluminum alloy to provide strength and environmental protection. This family of connectors offers a wide variety of shell styles, contact patterns and accessory options. The mphenol 97 eries design features and benefits: ow cost, general duty non-environmental nvironmental capability with the 417 suffix plus 9767 cable clamp (see page 34) older or crimp termination U ecognized, ecognized Wide selection of shell styles and insert patterns Wide selection of connector finishes - cadmium or non-cadmium (environmentally friendly zinc alloy) Threaded coupling, hard dielectric inserts olid or split shell construction ccessories for both individual wire seal and jacketed cable o OPIT POUT I onsult mphenol Industrial Operations. mphenol o U / 2002 / / 95 or additional information on mphenol 97 eries connectors, or for special application requirements, contact your local mphenol sales office, authorized distributor, or - mphenol orporation mphenol Industrial Operations elaware venue idney, ew York Telephone: ax: Web site: 1

4 uide to electing a onnector In selecting a connector, it first must be determined if a non-environmental 97 or eries 5015 type is required or if an environmental lass,, or type* is required. If determined that the general duty, non-environmental 97 series is the choice - then this catalog is appropriate to your needs The following 8 steps apply to formulation of a part number.** ow many wires are you 1 going to connect? What gauge? These two questions are important, because they indicate which insert you need. There are literally hundreds to choose from. The insert arrangements for solder contact connectors are illustrated on pages The inserts most often used are highlighted on these pages. ere s an example of how to choose an insert arrangement. ay you want to connect eight 16-ga. wires, - first find the section of arrangements containing 8 contacts. Insert number 20-7 is the one you want because it contains eight 16-ga. contacts and it is one of the most often used. The one you choose might depend on your space or voltage requirements. The voltage capacity of each insert is listed under its diagram. If you have more than one wire size to connect, the method is essentially the same. ctually, the insert configurations for multiple-size wires are a lot more flexible than they appear. That s because you can always solder a smaller wire to a larger contact. owever, soldering a large wire to a small contact isn t recommended because of size and current requirements. What if several identical 2 connectors have different functions? ere s a situation to watch out for. You have four identical receptacles on a panel. One carries high current loads. The others have low current functions. plug mated with the wrong receptacle (cross-mating) could ruin your valuable equipment. To avoid cross-mating, you can order identical inserts positioned in both the plugs and receptacles at various angles from standard. These variations from standard position are called alternate insert positions, and are described on page 12. What kind of receptacle do 3 you need? or Wall ounting Use a wall receptacle, type The elongated back of this receptacle extends through thick wall material. It is threaded to accept standard hardware fittings. or Unmounted pplications Use the cable receptacle, type or ox or Panel ounting Use the box receptacle, type This receptacle s back is short to conserve space. It is not threaded on the back end and is used when no accessories such as clamps are needed. What kind of plug do you 4 need? or ordinary situations The straight plug, type 3106 meets most connector requirements. owever... when space is critical you may want to consider using an angle plug, type This type plug lets the cable enter your equipment at a right angle. o you need a plug with a 5 olid or plit back shell? You can get both straight and angle plugs in solid or split back shell designs. With the solid shell you have greater strength and you save space. On the other hand, the split shell design lets you quickly inspect the solder terminals when you need to. This feature could be important if you ll be subjecting the connector to rough handling and heavy use. The designation to use for solid shell construction is the letter. This designation letter goes immediately after the main shell type number: for example, 3106 or The designation for split shell construction is the letter ; for example, 3106 or ecause of application, receptacles are made in solid backshell construction only. Their designation is 3100, (ee how to order for solder contact connectors, page 19. Which connector gets the 6 socket? - the receptacle or the plug? You re at the point where you designate which inserts are used with which shells. ither pin or socket inserts can be used with plugs or receptacles. ere s a good rule of thumb. Order the sockets for the connector at the hot side of the circuit. y having sockets at the power source, there s little chance that a wayward finger or screwdriver will short the circuit or cause personal injury. The designation for sockets is simply in a part number, following the insert code number. or pins, the designation is P. Therefore, the 20-7P insert would have pin contacts, while the 20-7 insert would have socket contacts. What type of plating is preferred? 7 If you prefer the standard olive cadmium, non-reflective, electrically conductive finish, then no suffix number is required. Other plating variations are available, including environmentally friendly zinc alloy. ee how to order instructions for the various plating finishes offered for 97 eries solder connectors on page 19. o you need any 8 accessories? ccessories - cable clamps, protection caps and chains, conduit adapters, and panel gaskets are shown on pages * If an environmental type I-5015, or lass is required, then the catalog that should be consulted is , /tandard I-5015 ylindrical onnectors. ee for on-line catalogs or contact mphenol, idney, Y. 2 ** These steps are for solder type connectors which are described in detail on pages If a crimp type connector is needed, the same steps apply, however, you should consult pages for details on 97 eries connectors with crimp contacts.

5 mphenol 97 eries onnectors with solder contacts I TITI edium to heavy weight cylindrical urable, field-proven design ingle key/keyway polarization Threaded coupling, hard dielectric inserts on-rotating contacts Operating temperatures from 55 to +125 ost effective Intermateable and intermountable with existing 97 eries and I-5015 connectors Underwriters aboratories approved recognition ile anadian tandards ssociation ertification ile UTO OPTIO olid or split shell construction ix shell styles 128 contact arrangements, from 1 to 52 circuits lternate insert positioning igh temperature and potting constructions pecial plating finishes including black and green zinc alloy Optional gold plating on contacts Thermocouple arrangements available onnector components are fabricated from high grade aluminum alloy, with a conductive cadmium plate finish and an olive drab chromate after-treatment. ome cable clamps are a zinc alloy with an olive drab/green chromate finish. ee how to order page 19 for other finish variations. ontacts are silver plated with pre-tinned solder cups. Optional gold over silver plating is also available. Inserts for solder style contacts are diallyl-phthalate. Users should be aware that classes and of I have been cancelled, and these products are no longer qualified

6 97 series solder type insert availability Insert umber Total ontacts echanical pacing ervice ontact ize ating Inches mm / IT / / * 4 1/ / / * 2 1/ Thermocouple / IT / IT IT / / / / / / / / / / / / / Thermocouple / IT / / / / IT / / / / / / / / * 1 1 i-oltage** / echanical Total Insert umber pacing ervice ontact ize ontacts ating Inches mm / / / / IT IT / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / ot all insert arrangements are currently available for environmental individual wire seal. onsult mphenol, idney, Y for availability. Inactive for new military design, but available for replacement or for non-military purposes. * number not assigned. Use 97 prefix in place of in completing catalog number. ee how to order, page 19. ** i-oltage = 17/24 olded-in pin (IP) insert requires (910) deviation. ee how to order, pg

7 97 series solder type insert availability, cont. Insert umber Total ontacts echanical pacing ervice ontact ize ating Inches mm * 7 1/ / / / / / / / / / / / / / / / / / / / / / IT. 24 1/ / / / / / / / / / / / / / / / / / / / / IT. 4 1/ / / echanical Insert Total pacing ervice ontact ize umber ontacts ating Inches mm / / / / / IT / / / / / / / / / / / / / * 52 1/ ot all insert arrangements are currently available for environmental individual wire seal. onsult mphenol, idney, Y for availability. Inactive for new military design, but available for replacement or for non-military purposes. * number not assigned. Use 97 prefix in place of in completing catalog number. ee how to order, page 19. olded-in pin (IP) insert requires (910) deviation. ee how to order, pg

8 97 series solder type insert arrangements ront view of pin insert or rear of socket insert illustrated. Items highlighted are most popular and most readily available. 1 ontact Insert rrangement * ontacts 1#16 1#12 1#16 1#4 1#12 1#12 ervice ating IT. igh oltage 17/24 2 ontacts Insert rrangement * ontacts 2#16 2#16 2#16 2#16 2#16 2#12 2#12 ervice ating Thermocouple Insert rrangement ontacts 2#12 2#8 2#8 2#12 2#16 2#4 2#0 ervice ating 3 ontacts Insert rrangement ontacts 3#16 3#16 3#16 3#16 3#16 1#8, 2#16 3#12 2#12, 1#16 3#16 ervice ating Insert rrangement ontacts 3#12 3#16 3#8 3#8 3#12 3#8 3#4 ervice ating 6

9 97 series solder type insert arrangements, cont. ront view of pin insert or rear of socket insert illustrated. Items highlighted are most popular and most readily available. 4 ontacts Insert rrangement * ontacts 4#16 4#16 2#12, 2#16 4#16 4#12 3#12, 1#8 4#12 ervice ating 1/16 spacing IT. Insert rrangement ontacts 2#8, 2#16 2#8, 2#12 4#16 4#8 4#8 4#4 4#0 ervice ating 5 ontacts Insert rrangement ontacts 5#16 5#16 5#12 5#16 5#16 3#12, 2#8 ervice ating IT. Insert rrangement ontacts 2#8, 3#16 1#16, 4#12 3#12, 2#16 2#4, 3#12 ervice ating = ;,,, = I-P I TI IT. imiting Operating oltages at ea evel (rms) ee notes 1 and 2 under TT UT. IT. service normally for low voltage and currents. ffective reepage (nominal) Inch 1/16 1/8 3/16 1/4 5/16 1 mm echanical pacing (nominal) Inch 1/16 1/ /4 5/16 mm TT UT ontact ize mperes OT 1: Transients were not considered in calculating these values. OT 2: imiting operating voltages at 50,000 feet altitude are approximately 25% of the sea level values. OTT Inactive for new military design, but available for replacement or for non-military purposes. * number not assigned. Use 97 prefix in place of in completing catalog number. ee how to order, page IO OTT

10 8 97 series solder type insert arrangements, cont. ront view of pin insert or rear of socket insert illustrated. Items highlighted are most popular and most readily available. 6 ontacts Insert rrangement ontacts 6#16 6#16 4#16, 2#8 5#12, 1#16 2#12, 4#16 5#12, 1#16 2#0, 4#4 ervice ating IT. IT. = ;,,,, = 7 ontacts Insert rrangement * ontacts 7#16 5#16, 2#12 7#12 2#12, 5#16 7#12 ervice ating IT. 1/8 spacing Insert rrangement ontacts 7#12 7#8 3#16, 1#8, 3#12 7#16 3#12, 2#8, 2#4 ervice ating,,, = ; = ; all others =,, = 8 ontacts Insert rrangement ontacts 1#12, 7#16 8#16 8#16 8#12 8#12 ervice ating,,, = ;,,,, = ; = ;,, = ;,,, = all others = all others = all others -

11 9 97 series solder type insert arrangements, cont. ront view of pin insert or rear of socket insert illustrated. Items highlighted are most popular and most readily available. 9 ontacts Insert rrangement ontacts 7#16, 2#12 3#12, 6#16 1#12, 8#16 3#12, 6#16 9#16 ervice ating Insert rrangement ontacts 1#8, 8#16 3#8, 6#12 3#8, 6#12 ervice ating = ; all others =,, = ; all others = 10 ontacts 11 ontacts Insert rrangement ontacts 10#16 10#16 1#8, 9#16 4#12, 6#16 11#16 2#12, 9#16 ervice ating,,, = ;, = ;, = ; all others = IT. all others = 12 ontacts 13 ontacts Insert rrangement ontacts 12#16 2#12, 10#16 6#12, 6#16 12#16 13#16 ervice ating 1/16 spacing, = ; = ; = ;, = IT. all others =,,, = IT.; all others = Inactive for new military design, but available for replacement or for non-military purposes. * number not assigned. Use 97 prefix in place of in completing catalog number. ee how to order, page 19. ee ervice ating and Test urrent information on page 7. OTT I I I I I

12 10 97 series solder type insert arrangements, cont. ront view of pin insert or rear of socket insert illustrated. Items highlighted are most popular and most readily available. 14 ontacts 15 ontacts Insert rrangement ontacts 14#16 14#16 2#12, 12#16 10#12, 4#16 15#16 ervice ating = ;,, P = ; all others = 16 ontacts 17 ontacts 19 ontacts Insert rrangement ontacts 16#16 2#12, 14#16 17#16 19#16 ervice ating 20 ontacts 22 ontacts 23 ontacts Insert rrangement ontacts 20#16 4#12, 18#16 4#12, 18#16 2#4, 3#8, 2#12, 16#16 5#12, 18#16 ervice ating 24 ontacts 26 ontacts 30 ontacts 31 ontacts Insert rrangement ontacts 24#16 26#16 6#12, 24#16 1#4, 2#8, 14#12, 14#16 ervice ating IT. I P P P P P I O P P T P T U P Q T U I T P U W X I O P T U W I O P T U W X P X W Y Z T U Q P T U Z W X Y P T U Z W X Y a b d I T Y c d e a b O P X W Z U I T X c b W Y P O U Z a d e f

13 97 series solder type insert arrangements, cont. ront view of pin insert or rear of socket insert illustrated. Items highlighted are most popular and most readily available. ontacts 37 ontacts P T U W X Y Z a b c d e f g h j k l m W h j k g c d e f b X Y Z a P T U I O Q T d U P c k e j m f b W h g a X Z Y P T U W X b c d e f Z a g h j k m n p r s Insert rrangement ontacts #16 7#12, 28#16 #16 37#16 ervice ating,, h, j = IT.; m = ; all others = all others = 47 ontacts 48 ontacts I P O U W X T Y Z a b d e f g c j k h t m n u v p w r s x z y I O W T U X Y b c d f g k n p m s u w x v z P Z a h e t r j y O P Q T U W X Y Z a b c e f h d g n j k m p q r s t u v w x y z Insert rrangement ontacts 7#12, 40#16 1#12, 46#16 48#16 ervice ating 52 ontacts P Q W U T X e d c b a Z f Y m h n l k j u g v t s r p 2 z y x w Insert rrangement * * ontacts 52#16 52#16 ervice ating Inactive for new military design, but available for replacement or for non-military purposes. * number not assigned. Use 97 prefix in place of in completing catalog number. ee how to order, page 19. ee ervice ating and Test urrent information on page 7. OTT

14 12 97 series solder type alternate insert positioning Insert rrangement egrees W X Y Z *otates opposite above illustration * 45 * * 2 2 * * Insert rrangement egrees W X Y Z W Z X Y normal OT O PI IT

15 97 series solder type receptacles 3100 wall mount receptacle olid shell construction is strong and conserves space. Includes integral polarizing key in front. ack shell is threaded for standard / fittings. ounting oles 3101 cable receptacle olid shell construction is strong and conserves space. Includes integral polarizing key in front shell. achined back shell is threaded for standard / fittings. an be unscrewed for inspection or soldering box receptacle olid shell designed for open wiring. ounts directly on chassis, equipment or panel. Includes internal polarized key in front shell. ounting oles.173 (4.394) I. O IZ (3.734) I. O IZ (3.048) I. O OT IZ Panel Opening O 3100 and 3101 onnector ize oupling Thread ef. ax. ef. ef. O ef. ef. ef. Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm itting Threads 8 1/2-28 5/ / / / / / / /8-24 5/ / / / / / /8-24 5/ / / / / / /4-20 5/ / / / / / / /4-20 5/ / / / / / / /8-20 5/ / / / / / / /8-20 5/ / / / / / / / / / / / / / / / / / / /8-18 1/ / / / / / /4-18 1/ / / / / / / /8-18 1/ / / / / / / /2-18 1/ / / / / / / /4-18 1/ / / / / / / / / / / / / /4-16 1/ / / / / / ef. ax. ef. ef. O ef. ef. ef. onnector oupling ize Thread Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm 8 1/2-28 5/ / / / / / /8-24 5/ / / / / /8-24 5/ / / / / /4-20 5/ / / / / / /4-20 5/ / / / / / /4-20 5/ / / / / / /8-20 5/ / / / / / /8-20 5/ / / / / / / / / / / / / / / / / / /8-18 1/ / / / / /4-18 1/ / / / / / /8-18 1/ / / / / / /2-18 1/ / / / / / /4-18 1/ / / / / / / / / / / /4-16 1/ / / / / /

16 97 series solder type plugs with solid shells 3106 onnector ize ax. ef. Q ax. itting Threads Inch mm Inch mm Inch mm 8 1-1/ / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / straight plug turdy, simple to assemble. oupling ring machined from solid aluminum bar stock for high tensile strength. ates with all types of receptacles. ront shell includes polarizing keyway. ack shell is threaded for standard / fittings. Q 3107 onnector ize ax. ef. Q ax. itting Threads Inch mm Inch mm Inch mm / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / quick-disconnect plug or fast connect/disconnect applications. ront shell has polarizing keyway. ates with all types of receptacles. ack shell is threaded for standard / fittings Q 3108 onnector ef. Q ax. U ef. Y ef. ize Inch mm Inch mm Inch mm itting Threads Inch mm / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / angle plug or use where space in front of panel or wall is at a premium. wivel ring and plate combination allow cable take off at any angle relative to front shell polarizing key. ack shell is threaded for standard / fittings. U Q Y Y 14

17 97 series solder type plugs with split shells 3106 onnector ax. Q ax. Y ef. ize Inch mm Inch mm itting Threads Inch mm / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / straight plug Used for unusual conduit applications where soldering and inspection is the prime requirement. ack shell is threaded for all standard / fittings. Y Q 3107 onnector ax. Q ax. Y ef. ize Inch mm Inch mm itting Threads Inch mm / / / / / / / / / / / / / / / / / / / / / / / / / / / onnector ef. Q ax. U ef. X ef. ize Inch mm Inch mm Inch mm itting Threads Inch mm / / / / / / / / /8-24 1/ / /8-24 1/ / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / quick-disconnect plug or fast connect/disconnect applications. ront shell has polarizing keyway. ates with all types of receptacles. ack shell is threaded for standard / fittings 3108 angle plug ightweight, roomy cavity, split longitudinally for convenient solder or inspection. ront shell is keyed to allow the 90 angle housing to be rotated and locked at any 45 increment. izes 10 thru 14 X Y Q Q U izes 16 thru 40 Q Y 15 U

18 97 series solder type availability and weight reference Insert umber Wall eceptacles 3100 able eceptacles 3101 ox eceptacles 3102 traight Plugs 3106 Quick isconnect Plugs 3107 ngle Plugs 3108 olid hell olid hell olid hell olid hell plit hell olid hell plit hell olid hell plit hell P P * P* * * Total ontacts Where no weight is shown, insert is not available in that shell type. Inactive for new military design, but available for replacement or for nonmilitary purposes. * number not assigned. Use 97 prefix in place of in completing catalog number. 16 Weights are for connectors with socket contacts. onnectors with pin contacts weigh slightly less. If a weight appears in the column, the shell is available. Weight is shown in lbs.

19 97 series solder type availability and weight reference, cont. Insert umber Wall eceptacles 3100 able eceptacles 3101 ox eceptacles 3102 traight Plugs 3106 Quick isconnect Plugs 3107 ngle Plugs 3108 olid hell olid hell olid hell olid hell plit hell olid hell plit hell olid hell plit hell Total ontacts Where no weight is shown, insert is not available in that shell type. Inactive for new military design, but available for replacement or for nonmilitary purposes. * number not assigned. Use 97 prefix in place of in completing catalog number. 17 Weights are for connectors with socket contacts. onnectors with pin contacts weigh slightly less. If a weight appears in the column, the shell is available. Weight is shown in lbs.

20 97 series solder type availability and weight reference, cont. Insert umber Wall eceptacles 3100 able eceptacles 3101 ox eceptacles 3102 traight Plugs 3106 Quick isconnect Plugs 3107 ngle Plugs 3108 olid hell olid hell olid hell olid hell plit hell olid hell plit hell olid hell plit hell * Total ontacts Where no weight is shown, insert is not available in that shell type. Inactive for new military design, but available for replacement or for nonmilitary purposes. * number not assigned. Use 97 prefix in place of in completing catalog number. Weights are for connectors with socket contacts. onnectors with pin contacts weigh slightly less. If a weight appears in the column, the shell is available. Weight is shown in lbs. 18

21 97 series solder type how to order xample of part number for solder type connectors is given below Y (847) (639) eries umber 97 - ike but mphenol hell Type 3100 Wall eceptacle 3101 able eceptacle 3102 ox eceptacle 3106 traight Plug 3107 Quick isconnect Plug 3108 ngle Plug hell onstruction - olid ackshell - plit ackshell hell inish uffix Omit for standard O.. cadmium finish (604) ray anodized (608) lack anodized (621) lack zinc alloy (624) reen zinc alloy (639) lear cadmium (640) onductive black zinc alloy (689) lectroless nickel O o ompliant uffix (946) lack zinc alloy plating plus solder contact less pre-filled cup U mphenol / o 2002 / 95 / hell ize 8, 10, 12, 14, 14, 16, 16 18, 20, 22, 24, 28, 32, 36 Insert onfiguration umber ee insert availability listing - pages 4 & 5, and see insert arrangement illustrations - pages eviation from standard & construction Omit this suffix if standard construction is desired (115) mall flange receptacle (426) old over silver plating on contacts (438) onstruction for potting (see page 30 for additional deviations) (936) onnector plug with safety wire holes in coupling nut onsult mphenol, idney, Y for other deviations. lternate Insert Positions Omit for standard position W, X, Y or Z for alternate positions, depending on insert (see page 12 for positions available) ote: ccessories for 97 eries onnectors should be ordered with matching connector plating. ee accessory pages ontact Type P = Pin = ocket 19

22 mphenol 97 eries onnectors with rear release crimp contacts I TITI ugged metal shell onductive finish tamped & formed crimp contacts losed entry socket contacts Plastic retention Utilizes standard 97 eries hardware Intermateable and intermountable with existing 97 eries and I-5015 connectors Underwriters aboratories approved recognition ile anadian tandards ssociation ertification ile UTO OPTIO Positive self-centering of contacts; pins bent up to 20 will pick up educed user cost due to high speed termination ess equipment down-time due to fatigue failure at wire contact junction or handling damage reater contact to contact insulation, lighter weight, higher reliability o costly re-design or rework necessary on existing equipment omplete flexibility through multi-source product availability The mphenol X connector design incorporates Poke ome ear elease contacts. The 97 eries ear elease line is intermateable and intermountable with existing 97 eries and I-5015 type shell styles in both plugs and receptacles. The connectors utilize 97 eries bright cadmium plated shells and standard insert configurations. The connector is designed to be used with stamped and formed type crimp contacts. ontact design (size 16 only) incorporates insulation crimp support for greater strength at wire termination end. ontacts are available on reel assemblies for use with the high speed mphenol stripper crimper capable of crimping 1500 contacts per hour. and crimp tools and bulk packaged contacts are also available. tandard hardware available for the 97 eries connector can be used with the 97 eries crimp contact rear release line. ccessories should be ordered with the appropriate deviation number to match the bright cadmium connector finish. ee how to order, page 27, for 97 eries connectors with crimp contacts.

23 97 series crimp type specifications, insert availability, alternate insert positioning pecifications tandard shell finish - clear chromate over cadmium plate (optional plating available, see how to order page 27). Inserts - molded of a 94-O Underwriters aboratory rated material. ontacts - copper alloy formed, silver plated (gold plating is also available, see how to order page 28). Wire sizes - 12 W through 30 W. ll constructions perform satisfactorily from 55 to +125 ( 67 to +257 ). Insert vailability Insert umber Total ontacts echanical pacing ervice ontact ize ating Inches mm / / / / IT IT / / / / IT / / / / / / / / / / / / / / / / / / lternate Insert Positioning Insert egrees rrangement W X Y Z * otates opposite above illustration * 90 * W X normal OT O PI IT * * * Z Y 21

24 97 series crimp type insert arrangements ront view of pin insert or rear of socket insert illustrated. 2 ontacts 3 ontacts Insert rrangement ontacts 2#16 2#16 3#16 3#16 3#16 ervice ating 4 ontacts 5 ontacts Insert rrangement ontacts 4#16 4#16 4#12 5#16 5#16 5#12 5#16 ervice ating IT. IT. 6 ontacts 7 ontacts 8 ontacts Insert rrangement ontacts 6#16 7#16 7#12 8#16 ervice ating,,, = ;,,, = 10 ontacts 14 ontacts 17 ontacts I I P T P Insert rrangement ontacts 10#16 10#16 14#16 10#12, 4#16 17#16 ervice ating,,, = ; all others = IT. 22

25 97 series crimp type insert arrangements, cont. ront view of pin insert or rear of socket insert illustrated. 19 ontacts 22 ontacts 26 ontacts U T P U W X P T I P a T b Z U d Y X W Insert rrangement ontacts 19#16 4#12, 18#16 26#16 ervice ating 37 ontacts 48 ontacts 52 ontacts P T U W X b c d e f Z a g h j k m n p r s O P Q T U W X Y Z a b c e f h d g n j k m p q r s t u v w x y z P Q W U T X e d c b a Z f Y m h n l k j u g v t s r p 2 z y x w Insert rrangement ontacts 37#16 48#16 52#16 ervice ating OTT urrent atings Wire ize mperes OT: esign specifications subject to change. onsult mphenol, idney, Y for the latest specifications and U and recognition ervice ating ervice ecommended Operating oltage* at ea evel ating () IT * The values listed represent operating values which include a generous safety factor. 23

26 97 series crimp type receptacles wall mount receptacle olid shell construction is strong and conserves space. Includes integral polarizing key in front. ack shell is threaded for standard / fittings. ounting oles cable receptacle olid shell construction is strong and conserves space. Includes integral polarizing key in front shell. achined back shell is threaded for standard / fittings. an be unscrewed for inspection or soldering box receptacle olid shell designed for open wiring. ounts directly on chassis, equipment or panel. Includes internal polarized key in front shell. ounting oles.173 (4.394) I. O IZ (3.734) I. O IZ (3.048) I. O OT IZ Panel Opening O and onnector ize oupling Thread ef. ax. ef. ef. O ef. ef. ef. Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm itting Threads 10 5/8-24 5/ / / / / / /4-20 5/ / / / / / / /8-20 5/ / / / / / / / / / / / / /8-18 1/ / / / / / /4-18 1/ / / / / / / /8-18 1/ / / / / / / /2-18 1/ / / / / / /4-18 1/ / / / / / / / / / / / / /4-16 1/ / / / / / ef. ax. ef. ef. O ef. ef. ef. onnector oupling ize Thread Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm 10 5/8-24 5/ / / / / /4-20 5/ / / / / / /8-20 5/ / / / / / / / / / / / /8-18 1/ / / / / /4-18 1/ / / / / / /8-18 1/ / / / / / /2-18 1/ / / / / / /4-18 1/ / / / / / / / / / / /4-16 1/ / / / / /

27 97 series crimp type plugs with solid shells onnector ize ax. ef. Q ax. itting Threads Inch mm Inch mm Inch mm / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / onnector ize ax. ef. Q ax. itting Threads Inch mm Inch mm Inch mm / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / onnector ef. Q ax. U ef. Y ef. ize Inch mm Inch mm Inch mm itting Threads Inch mm / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / straight plug turdy, simple to assemble. oupling ring machined from solid aluminum bar stock for high tensile strength. ates with all types of receptacles. ront shell includes polarizing keyway. ack shell is threaded for standard / fittings. Q quick-disconnect plug or fast connect/disconnect applications. ront shell has polarizing keyway. ates with all types of receptacles. ack shell is threaded for standard / fittings Q angle plug or use where space in front of panel or wall is at a premium. wivel ring and plate combination allow cable take off at any angle relative to front shell polarizing key. ack shell is threaded for standard / fittings. Y Q Y U 25