Glenair Military and Industrial Power and Signal Connectors

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1 Glenair Military and Industrial Power and Signal Connectors

2 Series ITS (And FRITS) 5015 Type Reverse Bayonet Connectors Derived from MIL-DTL-5015 and VG95234 Mating mechanism (3 reverse bayonets at 120 ) derived from VG95234 With and without (ITB) steel stud on the receptacle Several options available: platings, insert materials, contacts, backshell terminations, etc. FRITS version for Mass Transit Market uses fire resistant inserts.

3 Series ITS Exploded View: Straight Plug and Box Mount Receptacle Box mount receptacle Receptacle Insert Crimp Contacts Grommet Compression ring Internal O-Ring Backshell Straight plug Front O-Ring Shell Insert Crimp Contacts Coupling nut Grommet Compression ring Internal O-Ring Backshell Sleeve Cable clamp

4 ITS Connector Series and Backshells

5 ITS Series Platings ROHS Compliance

6 Series ITS Specifications Size 20, 18, 16, 12, 8, 4, 0, 4/0 crimp contacts. Over 200 insert arrangements. Available 8 AWG coaxial contacts Aluminum alloy with cadmium-free surface coatings. -55 C to +125 C continuous temperature rating Chemical and moisture resistant synthetic rubber inserts 7.5 to 350 AMPS depending on contact selection. Operating voltage by service ratings: A: 250 VDC D: 700 VDC E: 1250 VDC B: 2450 VDC C: 4200 VDC

7 Series FRITS - STR STR backshells lock the cables or wires inside the connector, assuring IP67 environmental rating. Possible to use different cable gages with each connector size. Termination of multiscreened cables is accomplished by locking the braids between sectors. Availability of different terminations for PG or Metric cable glands, rubber conduits, etc.

8 Series IT 5015 Type Threaded Coupling Connectors Threaded connector derived from MILDTL-5015 and VG95234 Insert arrangemements: from MIL-DTL5015, 1 to 150 contacts Contact current rating: 7.5A to 350A Silver or gold plated crimp and solder contacts Applications: Automatic machines, brushless motors, welders, encoders, agricultural machines, trains Intermateable with certain competitor products Keyed polarization Broad range of accessory fittings

9 Series ITH Rigid Insert Power and Signal Connectors Easy-to Assemble 5015 type connector with fifteen insert arrangements with size 8, 12, 16 and 20 contacts Conforms to VG95234, NFF 6103 and BS 6853 Low fire hazard plastic insert, gold plated copper contacts Offers rapid assembly and better electrical insulation

10 Series ITH : Exploded view of plug and receptacle connector INSERT INSERTWITH WITH W,X,Y,Z W,X,Y,Z POLARIZATION POLARIZATION KEYS KEYS Metallic MetallicClip Clip Removable RemovableInsert Insert

11 ITZ Connectors Another connector derived form 5015, with insert arrangements from 1 to 150 contacts Fast mating trapezoidal thread mating 5 connector sizes Current rating: 7.5A to 350A

12 IPT Connectors Derived from MIL-C Series I and VG95328 Insert arrangements with 2 to 61 contacts and 7 contact sizes Current rating: 7.5A to 13A Intermateable with MIL-C Series I and VG95328 Compatibility as well to BS9522 F0017 Specials or custom designs available Various classes available

13 IPT Connector Exploded View Wall mount receptacle Shell Contacts' insert Contacts Coupling nut Grommet Compression ring Backshell Cable clamp Straight plug Internal O-Ring Receptacle Contacts' insert Contacts Grommet Compression ring Backshell

14 Series 900 Power Connectors Very robust heavy duty connector Used in harsh environmental applications in Mass Transit Withstands high vibration and shock while mantaining an excellent watertight seal Coupling nut and backshell can be rubber covered Crimp type contacts for high current as well as coax, triax, twinax Current rating: A Working Voltage: Vac IP 67 when mated or protected with required sealing components

15 Series 900 Power Connectors Medium to low voltage rail connectors used in car-to-car connections Current rating: 400A Max IP68 environmental rating Stainless Steel receptacle protective flop lid Rubber coated shells conform to fire resistance standards

16 IRT Series Power Connectors High Power Rectangular Series Used to Connect: 1. Bogey (Truck) Frame 2. Engine-Frame 3. Freight Car Power

17 IRT Series Power Connectors 3 pole power connector with size 4/0 solder contacts - Conductive front side (for continuity when the connector is mated) - Terminals for joint of friction pipes 3530 according to UNI4883 standard. TECHNICAL CHARACTERISTICS: - Contacts section: 3 x 70 mm² - Working current: 350 A max - Working voltage: 3000 Vac - Test voltage: 8000 Vac - Working temperature: (from -25 to +70) C - Coupling force: < 200 N - Environmental rating (mated connector): IP67

18 Series IGE: Single Pole Power Connectors Single pole connectors used for transmission of high currents with low voltage, as, for example, on military vehicles or industrial equipment. Reverse bayonet coupling 5 connector sizes Current Rating: 225A to 950A

19 VG96929VG96929 (IGE) Connectors SHELLS Material: Aluminum alloy per QQP 416 Type II Class C Plating: Olive drab over cadmium INSERTS Material: PTFE ( Teflon) CONTACTS Contact identification: Z for Pins F for Sockets Material: Copper Alloy Plating: Silver Supported Cable Sizes: Size 16 H2= 25mm² Size 18 H5= 50mm² Size 22 H9= 90mm² Size 28 H15=150mm² Size 32 H24= 240mm²

20 VG96929 (IGE) connectors Box mount receptacle Receptacle Rear O-ring Front insert Threaded pin contact Rear insert

21 VG96929 (IGE) Connectors Straight plug Coupling nut Front O-ring Shell Front insert Crimp socket contact Rear insert

22 VG96929 (IGE) connectors CURRENT RATING AT 125 C Shell size Contact size Max.Current H2 H5 H H H Max. short-time load (approx. 0,5-1 sec) 750 1K 2K 3K 5K VOLTAGE Test Voltage: 1050 Vac Working Voltage: 350 Vac Max. according to MIL-STD-1344

23 UniPower Connectors Single pole power connectors Color coded poloarization Current rating: 245A Working voltage: 1500 Vde UL94-V0 plastic body with silver plated contacts

24 UniPower Connectors UniPower provides safe and reliable connections in power distribution systems. Available in four formats (Panel Drain, Panel Source, Line Drain, Line Source). Includes three phases (L1-L2-L3), earth (G) and neutral (N). Typically used for applications in motors, generators, power distribution boxes. Current rating: 600A max Plastic bodies are fire resistant and high impact resistant Watertightness in mated condition Mechanically and color coded Daisy chain available

25 UniPower Technical Characteristics CABLE SECTION : UNIPOWER 400 (Standard) : 120mm² Max UNIPOWER 800 (Standard) : 300mm² Max MAX CURRENT : UNIPOWER 400 : < 70 C MAX CURRENT : UNIPOWER 800 : < 70 C MAX EARTH VOLTAGE : 2Kv AC - 3Kv DC MIN FLASHOVER : 9.5Kv AC/DC (peak) OPERATING TEMPERATURE : C INSULATING RESISTANCE : > VDC ENVIRONMENTAL PROTECTION : up to IP67 (coupled connector) EL. ANTISHOCK PROTECTION : IP2X FLAME RESISTANCE HEAT/FLAME RESISTANCE : EN60309-I/BS MECHANICAL STRENGTH : EN60309-I/BS

26 UniPower Contacts HIGH CONDUCTIVE CONTACT, NUT & SPRING WASHER (for PANEL DRAIN) HIGH CONDUCTIVITY MULTIPOINT CONTACT FINGER TOUCH INSULATING TIP HEX SET SCREW COMPRESSION SLEEVE (for LINE SOURCE AND LINE DRAIN)

27 CB Connectors: Miniature Audio Connectors for Military Applications Miniatueized bayonet connector with spring loaded, self-cleaning contacts 7 and 10 poles according to VG and VG Glenair product to be qualified Used on the telecommunication units, especially mobile, to connect: 1. Microphones 2. Headphones 3. Auxiliary equipment like adapters, amplifiers, sensors

28 CB Connectors: Performance MAIN CHARACTERISTICS Resistance to extreme environmental conditions Waterproof in the unmated condition High reliability at low current and voltage Antimagnetic properties High protection against EMI-RFI Gold plated, copper contacts with solder type or dip-solder terminations

29 Ruggedized Power and Signal Connectors for Military, Industrial, Entertainment, Telecom and Rail Applications Industrial / Commercial Rail Telecom Military Entertainment

30 A World of Interconnect Solutions

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