MIL-PRF QPL Connectors MIL-PRF QPL Adapters Online Catalog Volume 1

Transcription

1 MIL-PRF QPL onnectors MIL-PRF QPL dapters Online atalog Volume 1 Delta QPL connectors and adapters meet or exceed all requirements of MIL-PRF and MIL-PRF ecause these specifications change periodically, please visit DS s website at for the latest requirements. QPL connectors and adapters in N, N, and TN series have silverplated brass bodies and gold-plated, captivated contacts. QPL connectors in SM series have passivated stainless-steel bodies (except ategory cable connectors; for these types, the body tail and sleeve are gold-plated to allow soldering of the cable braid), and gold-plated captive contacts. In additon to the current M39012 connectors and M55339 adapters, we also continue to manufacture older military connectors and adapters with W-, MX-, and UG- nomenclature. See page 23 for a list of these types. ISO9001:2008 ertified (978) ontents (lick on any line to jump to the page) able connector categories and cable groups N Series M39012/16 (Straight cable plugs) M39012/17 (Straight cable jacks) M39012/18 (Panel cable jacks) M39012/19 (ulkhead cable jacks) M39012/20 (Right ngle cable plugs) M39012/21 (ulkhead jack receptacles) M39012/22 (Panel jack receptacles) M39012/24 (ulkhead jack receptacles, hermetically sealed) M39012/25 (Dust caps) M55339 dapters within series M55339 dapters, N to N series N Series M39012/01 (Straight cable plugs) M39012/02 (Straight cable jacks) M39012/02 (Panel cable jacks) M39012/03 (ulkhead cable jacks) M39012/04 (Panel jack receptacles) M39012/04 (ulkhead jack receptacles, hermetically sealed) M39012/05 (Right ngle cable plugs) M39012/25 (Dust caps) M55339 dapters within series M55339 dapters, N to N series SM Series M39012/25 (Dust caps) M39012/55 (Straight cable plugs) M39012/56 (Right ngle cable plugs) M39012/57 (Straight cable jacks) M39012/58 (Panel cable jacks) M39012/59 (ulkhead cable jacks) M39012/60 (Panel jack receptacles) M39012/61 (ulkhead jack receptacles) TN Series M39012/25 (Dust caps) M39012/26 (Straight cable plugs) M39012/27 (Straight cable jacks) M39012/28 (ulkhead cable jacks) M39012/29 (Panel cable jacks) M39012/31 (ulkhead jack receptacles) M39012/32 (Panel jack receptacles) M39012/34 (ulkhead jack receptacles, hermetically sealed) able assembly instructions rimp tools and dies Index by part number Older military part numbers (W, MX, UG ) bout Delta Electroncs Manufacturing

2 DELT ELETRONIS MNUFTURING M39012 ategories and able s MIL-PRF able onnector ategories MIL-PRF QPL cable connectors are divided into categories which define the characteristics of their cable assembly method, and in some cases the actual assembly method: ategory : Field-serviceable, with no special tools required for assembly. Our ategory connectors in series N, N, and TN are standard military-clamp types; ategory connectors in SM series are solder type. ategory : Special tools may be required for assembly. Our ategory connectors in N series are crimp types which use standard, commercially-available crimp tools. ategory : rimp-type connectors which can be assembled with specified tools and die sizes. ategory D: rimp-type connectors which can be assembled with specified tools and die sizes, and also have defined sizes for crimp sleeves, contacts, and other parts. ategory D connectors have crimpable center contacts. MIL-PRF able s ables (M17/) I , II II 113-RG316, 119-RG174, , , II 94-RG179 III IV 54-RG122, , , V 95-RG180 VI VI 28-RG58, 111-RG303, , , , VI 60-RG142, 84-RG223, 128-RG400, , , , , VII VII 29-RG58, 30-RG62, 90-RG71, 97-RG210, 110-RG302, , VII 90-RG71, VIII 2-RG6, 73-RG212, 112-RG304, , , , , X 65-RG165, 74-RG213, , , X X 75-RG214, , 127-RG393, , , X 6-RG11, 62-RG144, XD 77-RG216, XI 74-RG215, XII 78-RG217, , able ategory M17/,, D 2-RG6 VIII VIII 6-RG11 X X 28-RG58 VI VI 29-RG59 VII VII 30-RG62 VII VII 54-RG122 IV IV 60-RG142 VI VI 62-RG144 X X 65-RG165 X X 73-RG212 VIII VIII 74-RG213 X X 74-RG215 XI 75-RG214 X X 77-RG216 X XD 78-RG217 XII XII 84-RG223 VI VI X X MIL-PRF able Finder able ategory M17/,, D 90-RG71 VII VII 93-RG178 I I 94-RG179 II II 95-RG180 V V 97-RG210 VII VII 110-RG302 VII VII 111-RG303 VI VI 112-RG304 VIII VIII 113-RG316 II II 119-RG174 II II 127-RG393 X X 128-RG400 VI VI 133-RG316 II II III III VI VI IV IV VI VI able ategory M17/,, D X X VIII VIII X X X X XII XII VI VI I I VI VI VIII VIII II II II II X X VI VI VIII VIII X X VI VI VII VII able ategory M17/,, D VII VII IV IV VIII VIII X X XI X X X XD XII XII VI VI II II VI VI IV IV VIII VIII VI VI (978) FX (978)

3 DELT ELETRONIS MNUFTURING M39012 QPL onnectors N M39012/16 N Straight Plug 2 M39012 P/N ategory able Dimensions Plating ssembly Procedure/ ody ontact Trim ode M39012/ VI Silver Gold () / 17 M39012/ VII Silver Gold () / 17 M39012/ IV Silver Gold () / 17 M39012/ VI Silver Gold () / 17 M39012/ VII Silver Gold () / 17 M39012/ II Silver Gold () / 37 M39012/ X Silver Gold () / 01 M39012/17 N Straight Jack M39012 P/N ategory able Dimensions Plating ssembly Procedure/ ody ontact Trim ode M39012/ VI Silver Gold () / 17 M39012/ VII Silver Gold () / 17 M39012/ IV Silver Gold () / 17 M39012/ VI Silver Gold () / 17 M39012/ VII Silver Gold () / 17 M39012/18 N Panel Jack.120 max. panel.688 square typ. #3-56 UNF-2 M39012 P/N ategory able Dimensions Plating ssembly Procedure/ ody ontact Trim ode M39012/ VII Silver Gold () / 17 M39012/ VI Silver Gold () / 17 M39012/ IV Silver Gold () / 17 M39012/ VI Silver Gold () / 17 M39012/ VII Silver Gold () / 17 M39012/ II Silver Gold () / 38 See page 2 for cable groups and category definitions. ssembly procedures start on page 20. () indicates captive contact. (978) FX (978)

4 DELT ELETRONIS MNUFTURING M39012 QPL onnectors N M39012/19 N ulkhead Jack.24 max. panel hex.505 M39012 P/N ategory able Dimensions Plating ssembly Procedure/ ody ontact Trim ode M39012/ VI Silver Gold () / 17 M39012/ VII Silver Gold () / 17 M39012/ IV Silver Gold () / 17 M39012/ VI Silver Gold () / 17 M39012/ VII Silver Gold () / 17 M39012/ II Silver Gold () / 17 M39012/20 N Right ngle Plug (crimp sleeve) 2 M39012 P/N ategory able Dimensions Plating ssembly Procedure/ ody ontact Trim ode M39012/ VI Silver Gold () / 19 M39012/ VI Silver Gold () / 19 M39012/ VI Silver Gold () / 17 M39012/ VII Silver Gold () / 17 M39012/ VII Silver Gold () / 17 M39012/21 N ulkhead Receptacle D E M39012 P/N Dimensions Maximum Plating D E Panel ody ontact M39012/ Silver Gold () M39012/ Silver Gold () M39012/ Silver Gold () See page 2 for cable groups and category definitions. ssembly procedures start on page 20. () indicates captive contact. (978) FX (978)

5 DELT ELETRONIS MNUFTURING M39012 QPL onnectors N M39012/22 N Panel Receptacle.688 square typ. #3-56 UNF-2 D Dimensions Maximum Plating M39012 P/N D Panel ody ontact M39012/ Silver Gold () M39012/24 N ulkhead Receptacle (Hermetically Sealed) (Rear mount).473 D (Frount Mount) D M39012 P/N Dimensions Maximum Plating D Panel ody ontact M39012/ Silver Gold () M39012/ Silver Gold () (ap for N jack) M39012/25 N Dust aps 2 (ap for N jack) 3 (ap for N plug) 4 (ap for N plug) M39012 P/N Dimensions hain Plating Type ody ontact M39012/ ead Silver M39012/ Safety Silver M39012/ ead Silver M39012/ Safety Silver () indicates captive contact. (978) FX (978)

6 DELT ELETRONIS MNUFTURING M55339 QPL dapters N M55339 N dapters Within Series.275 max. panel (ulkhead mounted jack jack, hermetically sealed) 2 (Right angle jack plug) 3 (Straight plug plug) 4 (Straight jack jack) 5 (Tee, jack jack plug) 6 (Tee, jack jack jack) 7 (Tee, jack plug jack) M55339 P/N Dimensions Plating ody ontact M55339/ Silver Gold () M55339/ Silver Gold () M55339/ Silver Gold () M55339/ Silver Gold () M55339/ Silver Gold () M55339/ Silver Gold () M55339/ Silver Gold () () indicates captive contact. (978) FX (978)

7 DELT ELETRONIS MNUFTURING M39012 QPL onnectors N M39012/01 N Straight Plug 2 3 oupling nut detail.033 lockwire holes (3) (crimp sleeve) M39012 P/N ategory able Dimensions Plating ssembly Procedure/ ody ontact Trim ode M39012/ X Silver Gold () / 01 M39012/ XII Silver Gold () / 01 M39012/ XI Silver Gold () ontact Factory M39012/ D X Silver Gold () / 03 M39012/ D X Silver Gold () / 03 M39012/ D VI Silver Gold () / 03 M39012/ X Silver Gold () / 03 M39012/ X Silver Gold () / 03 M39012/02 N Straight Jack 2 (crimp sleeve) M39012 P/N ategory able Dimensions Plating ssembly Procedure/ ody ontact Trim ode M39012/ X Silver Gold () / 01 M39012/ VIII Silver Gold () / 01 M39012/ D X Silver Gold () / 03 M39012/ D X Silver Gold () / 03 M39012/ D VI Silver Gold () / 03 M39012/ X Silver Gold / 10 M39012/ X Silver Gold / 10 See next page for panel-mounted M39012/02 cable jacks. See page 2 for cable groups and category definitions. ssembly procedures start on page 20. () indicates captive contact. (978) FX (978)

8 DELT ELETRONIS MNUFTURING M39012 QPL onnectors N.218 max. panel M39012/02 N Panel Jack.218 max. panel.718 typ square.66 (crimp sleeve) typ. Flange Dimensions M39012 P/N ategory able Dimensions Plating ssembly Procedure/ ody ontact Trim ode M39012/ X Silver Gold () / 01 M39012/ VIII Silver Gold () / 01 M39012/ D X Silver Gold () / 03 M39012/ D X Silver Gold () / 03 M39012/ D VI Silver Gold () / 03 M39012/03 N ulkhead Jack.25 max. panel.630 D max. panel.630 (crimp sleeve) D M39012 P/N ategory able Dimensions Plating D ody ontact ssembly Procedure/ Trim code M39012/ VIII Silver Gold () / 01 M39012/ XII Silver Gold () / 01 M39012/ D X Silver Gold () / 03 M39012/ D X Silver Gold () / 03 M39012/ D VI Silver Gold () / 03 M39012/ X Silver Gold () / 03 M39012/ X Silver Gold () / 03 See page 2 for cable groups and category definitions. ssembly procedures start on page 20. () indicates captive contact. (978) FX (978)

9 DELT ELETRONIS MNUFTURING M39012 QPL onnectors N (ulkhead jack, hermetically sealed) M39012/04 N Receptacles D D 2 (Panel jack) square typ..125 typ. M39012 P/N Dimensions Maximum Plating D Panel ody ontact M39012/ Silver Gold () M39012/ Silver Gold () M39012/05 N Right ngle Plug oupling nut detail.033 lockwire holes (3) M39012 P/N ategory able Dimensions Plating ssembly Procedure/ ody ontact Trim ode M39012/ X Silver Gold () / 07 (ap for N jack) M39012/25 N Dust aps 2 (ap for N jack) M39012 P/N Dimensions hain Plating Type ody ontact M39012/ ead Silver M39012/ Safety Silver See page 2 for cable groups and category definitions. ssembly procedures start on page 20. () indicates captive contact. (978) FX (978)

10 DELT ELETRONIS MNUFTURING M55339 QPL dapters N M55339 N dapters Within Series (Right angle jack plug) oupling nut detail (For figures 1, 3, and 4).033 lockwire holes (3).25 max. panel (ulkhead mounted jack jack, hermetically sealed) 4 (Tee, jack plug jack) 3 (Straight plug plug) 5 (Tee, jack jack jack) M55339 P/N Dimensions Plating ody ontact M55339/ Silver Gold () M55339/ Silver Gold () M55339/ Silver Gold () M55339/ Silver Gold () M55339/ Silver Gold () M55339/ Silver Gold () 6 (Straight jack jack) () indicates captive contact. (978) FX (978)

11 DELT ELETRONIS MNUFTURING M39012 QPL onnectors SM M39012/25 SM Dust aps (ap for SM jack) 2 (ap for SM jack) 3 (ap for SM plug) 4 (ap for SM plug) M39012 P/N Dimensions hain Plating Type ody ontact M39012/ ead Passivated M39012/ Safety Passivated M39012/ ead Passivated M39012/ Safety Passivated M39012/55 SM Straight Plug.250 hex Outer sleeve (1).312 hex.250 hex Outer sleeve (1) 2 (No lockwire holes).312 hex.020 lockwire holes (3) Outer sleeve (1).312 hex Outer sleeve (1).312 hex 3 4 (No lockwire holes).020 lockwire holes (3) M39012 P/N ategory able Dimensions Plating ssembly Procedure/ ody ontact Trim ode M39012/ I Gold (2) Gold () M / 01 M39012/ II Gold (2) Gold () M / 01 M39012/ IV Gold (2) Gold () K / 12 M39012/ VI Gold (2) Gold () K / 12 M39012/ I Passivated Gold () M / 01 M39012/ II Passivated Gold () M / 01 M39012/ IV Passivated Gold () K / 12 M39012/ VI Passivated Gold () K / 12 M39012/ VI Passivated Gold () K / 12 M39012/ III Gold (2) Gold () M / 01 M39012/ I Gold (2) Gold () M / 01 M39012/ II Gold (2) Gold () M / 01 M39012/ IV Gold (2) Gold () K / 12 M39012/ VI Gold (2) Gold () K / 12 M39012/ I Passivated Gold () M / 01 M39012/ II Passivated Gold () M / 01 M39012/ IV Passivated Gold () K / 12 M39012/ VI Passivated Gold () K / 12 M39012/ VI Passivated Gold () K / 12 M39012/ III Gold (2) Gold () M / 01 (1) ategory : Solder sleeve with access hole as shown; ategory : rimp sleeve without access hole. (2) oupling nut is passivated; body tail is gold plated for soldering of cable braid. See page 2 for cable groups and category definitions. ssembly procedures start on page 20. () indicates captive contact. (978) FX (978)

12 DELT ELETRONIS MNUFTURING M39012 QPL onnectors SM M39012/56 SM Right ngle Plug hex hex Outer sleeve (1).020 lockwire holes (3) 2 Outer (No lockwire holes) sleeve (1) M39012 P/N ategory able Dimensions Plating ssembly Procedure/ ody ontact Trim ode M39012/ I Gold (2) Gold () L / 06 M39012/ II Gold (2) Gold () L / 06 M39012/ IV Gold (2) Gold () L / 01 M39012/ VI Gold (2) Gold () L / 01 M39012/ I Passivated Gold () L / 06 M39012/ II Passivated Gold () L / 06 M39012/ IV Passivated Gold () L / 06 M39012/ VI Passivated Gold () L / 06 M39012/ VI Passivated Gold () L / 06 M39012/ III Gold (2) Gold () L / 06 M39012/ I Gold (2) Gold () L / 06 M39012/ II Gold (2) Gold () L / 06 M39012/ IV Gold (2) Gold () L / 01 M39012/ VI Gold (2) Gold () L / 01 M39012/ I Passivated Gold () L / 06 M39012/ II Passivated Gold () L / 06 M39012/ IV Passivated Gold () L / 06 M39012/ VI Passivated Gold () L / 06 M39012/ VI Passivated Gold () L / 06 M39012/ III Gold (2) Gold () L / 06 (1) (2) See page 10 for notes..250 hex Outer sleeve (1).312 hex (1) (2) See page 12 for notes. M39012/57 SM Straight Jack Outer sleeve (1) hex M39012 P/N ategory able Dimensions Plating ssembly Procedure/ ody ontact Trim ode M39012/ I Gold (2) Gold () M / 01 M39012/ II Gold (2) Gold () M / 01 M39012/ IV Gold Gold () K / 12 M39012/ VI Gold Gold () K / 12 M39012/ I Passivated Gold () M / 01 M39012/ II Passivated Gold () M / 01 M39012/ IV Passivated Gold () K / 12 M39012/ VI Passivated Gold () K / 12 M39012/ VI Passivated Gold () K / 12 M39012/ III Gold (2) Gold () M / 01 See page 2 for cable groups and category definitions. ssembly procedures start on page 20. () indicates captive contact. (978) FX (978)

13 DELT ELETRONIS MNUFTURING M39012 QPL onnectors SM M39012/58 SM Panel Jack.250 hex Outer sleeve (1).065 sq..102 typ. Outer sleeve (1) M39012 P/N ategory able Dimensions Plating ssembly Procedure/ ody ontact Trim ode M39012/ I Gold (2) Gold () M / 01 M39012/ II Gold (2) Gold () M / 01 M39012/ IV Gold Gold () K / 12 M39012/ VI Gold Gold () K / 12 M39012/ I Passivated Gold () M / 01 M39012/ II Passivated Gold () M / 01 M39012/ IV Passivated Gold () K / 12 M39012/ VI Passivated Gold () K / 12 M39012/ VI Passivated Gold () K / 12 M39012/ III Gold (2) Gold () M / max. panel.250 hex.340 typ. M39012/59 SM ulkhead Jack sq..102 typ..340 typ. Outer sleeve (1) max. panel 2 Outer sleeve (1).411 M39012 P/N ategory able Dimensions Plating ssembly Procedure/ ody ontact Trim ode M39012/ I Gold (2) Gold () M / 01 M39012/ II Gold (2) Gold () M / 01 M39012/ IV Gold Gold () K / 12 M39012/ VI Gold Gold () K / 12 M39012/ I Passivated Gold () M / 01 M39012/ II Passivated Gold () M / 01 M39012/ IV Passivated Gold () K / 12 M39012/ VI Passivated Gold () K / 12 M39012/ VI Passivated Gold () K / 12 M39012/ III Gold (2) Gold () M / (1) ategory : Solder sleeve with access hole as shown; ategory : rimp sleeve without access hole. (2) Mating thread area is passivated; body tail is gold plated for soldering of cable braid. See page 2 for cable groups and category definitions. ssembly procedures start on page 20. () indicates captive contact. (978) FX (978)

14 DELT ELETRONIS MNUFTURING M39012 QPL onnectors SM M39012/60 SM Panel Jack Receptacle.58 typ..065 (L) typ. square.032 (I.D.) (L).58 typ (I.D.) M39012 P/N Dimensions Plating ody ontact M39012/ Passivated Gold () M39012/ Passivated Gold () M39012/61 SM ulkhead Jack Receptacle.032 (I.D.) (Rear mount) (I.D.) 2 (Front mount) M39012 P/N Dimensions Maximum Plating Panel ody ontact M39012/ Passivated Gold () M39012/ Passivated Gold () () indicates captive contact. (978) FX (978)

15 DELT ELETRONIS MNUFTURING M39012 QPL onnectors TN M39012/25 TN Dust aps (ap for TN plug) 2 (ap for TN plug) 3 (ap for TN jack) 4 (ap for TN jack) M39012 P/N Dimensions hain Plating Type ody ontact M39012/ ead Silver M39012/ Safety Silver M39012/ ead Silver M39012/ Safety Silver M39012/26 TN Straight Plug (crimp sleeve) 2 oupling nut detail.027 lockwire holes (3) M39012 P/N ategory able Dimensions Plating ssembly Procedure/ ody ontact Trim ode M39012/ VI Silver Gold () / 19 M39012/ VI Silver Gold () / 19 M39012/ VII Silver Gold () / 19 M39012/ IV Silver Gold () / 19 M39012/ VII Silver Gold () / 19 M39012/ II Silver Gold () / 17 M39012/ II Silver Gold () ontact Factory M39012/ V Silver Gold () / 19 M39012/ VI Silver Gold () / 17 M39012/ VII Silver Gold () / 17 M39012/ IV Silver Gold () / 17 See page 2 for cable groups and category definitions. ssembly procedures start on page 20. () indicates captive contact. (978) FX (978)

16 DELT ELETRONIS MNUFTURING M39012 QPL onnectors TN M39012/27 TN Straight Jack (crimp sleeve) 2 M39012 P/N ategory able Dimensions Plating ssembly Procedure/ ody ontact Trim ode M39012/ VI Silver Gold () / 19 M39012/ VI Silver Gold () / 19 M39012/ VII Silver Gold () / 19 M39012/ IV Silver Gold () / 19 M39012/ VII Silver Gold () / 19 M39012/ II Silver Gold () / 17 M39012/ II Silver Gold () ontact Factory M39012/ V Silver Gold () / 19 M39012/ VI Silver Gold () / 17 M39012/ VII Silver Gold () / 17 M39012/ IV Silver Gold () / 17 M39012/28 TN ulkhead Jack.16 max. panel.16 max. panel.473 (crimp sleeve).687 hex hex.505 M39012 P/N ategory able Dimensions Plating ssembly Procedure/ ody ontact Trim ode M39012/ VI Silver Gold () / 19 M39012/ VI Silver Gold () / 19 M39012/ VII Silver Gold () / 19 M39012/ IV Silver Gold () / 19 M39012/ VII Silver Gold () / 19 M39012/ II Silver Gold () / 17 M39012/ II Silver Gold () ontact Factory M39012/ V Silver Gold () / 19 M39012/ VI Silver Gold () / 17 M39012/ VII Silver Gold () / 17 M39012/ IV Silver Gold () / 17 See page 2 for cable groups and category definitions. ssembly procedures start on page 20. () indicates captive contact. (978) FX (978)

17 DELT ELETRONIS MNUFTURING M39012 QPL onnectors TN M39012/29 TN Panel Jack.125 max. panel.090 (crimp sleeve) max. panel typ. #3-56 UNF square Flange M39012 P/N ategory able Dimensions Plating ssembly Procedure/ ody ontact Trim ode M39012/ VI Silver Gold () / 19 M39012/ VI Silver Gold () / 19 M39012/ VII Silver Gold () / 19 M39012/ IV Silver Gold () / 19 M39012/ VII Silver Gold () / 19 M39012/ II Silver Gold () / 17 M39012/ II Silver Gold () ontact Factory M39012/ VI Silver Gold () / 17 M39012/ VII Silver Gold () / 17 M39012/ IV Silver Gold () / 17 M39012/31 TN ulkhead Receptacle D E M39012 P/N Dimensions Maximum Plating D E Panel ody ontact M39012/ Silver Gold () M39012/ Silver Gold () () indicates captive contact. (978) FX (978)

18 DELT ELETRONIS MNUFTURING M39012 QPL onnectors TN M39012/32 TN Panel Receptacle.688 square typ. #3-56 UNF-2 D Dimensions Maximum Plating M39012 P/N D Panel ody ontact M39012/ Silver Gold () M39012/34 TN ulkhead Receptacle (Hermetically Sealed).473 D (Rear mount) D 2 (Frount Mount) M39012 P/N Dimensions Maximum Plating D Panel ody ontact M39012/ Silver Gold () M39012/ Silver Gold () () indicates captive contact. (978) FX (978)

19 DELT ELETRONIS MNUFTURING M55339 QPL dapters etween Series M55339 dapters etween Series (N jack N jack) 2 (N plug N plug).718 typ square 3 (N jack N plug).125 typ. 4 (N plug N jack, panel mounted).30 max. panel (N jack N jack, bulkhead mounted, pressurized) 6 (N plug N jack) M55339 P/N Dimensions Plating ody ontact M55339/ Silver Gold () M55339/ Silver Gold () M55339/ Silver Gold () M55339/ Silver Gold () M55339/ Silver Gold () M55339/ Silver Gold () () indicates captive contact. (978) FX (978)

20 DELT ELETRONIS MNUFTURING ssembly Procedures able Trim odes ode / / / / / ssembly Procedure 1) Trim cable jacket to dimension. Slide backnut, washer, V-gasket, and braid clamp onto cable as shown. able jacket should bottom on step inside braid clamp. acknut 2) omb braid wires out straight and fold back over front shoulder of braid clamp (braid wires should not overlap after folding). Trim braid wires flush with step of braid clamp. Trim cable dielectric and center conductor to and. Washer (if supplied) V-Gasket raid lamp Washer and/or bushing (if supplied) Fold braid over Insulator ontact 3) If support insulator is provided for RG-62 or 71 cable, insert into hollow in dielectric. ssemble rear bushing or washer (if supplied), rear insulator, and contact, and solder contact to center conductor. Rear of contact should be flush with cable dielectric end. Washer or bushing (if supplied) Solder 4) Insert prepared cable and hardware into body and tighten backnut. ssembly Procedure able Trim odes ode / / / ) Trim cable per chart. Slide crimp sleeve back onto cable. rimp Sleeve ontact 2) If support insulator is provided for RG-62 or 71 cable, insert into hollow in dielectric. Solder or crimp contact onto center conductor; back of contact flush with trimmed end of cable dielectric. Flare cut end of braid slightly by rotating dielectric. Solder 3) Insert cable/contact into rear of body, with all braid wires on outside of crimp tail. Push cable in until contact snaps into insulator. Slide crimp sleeve forward until flush with body and crimp (see page 20 for hex die sizes). ssembly Procedure K able Trim odes ode K/ ) Trim cable per chart. Slide crimp (or solder) sleeve onto cable. Solder hole (for solder-type connectors) rimp or solder sleeve 2) Solder contact onto center conductor, fixturing to maintain gap as shown. Flare cut end of braid slightly by rotating dielectric. 3) Insert cable/contact into rear of body, with all braid wires on outside of crimp tail. Push cable in until cable dielectric bottoms in connector. Slide crimp sleeve forward until flush with body and crimp (see page 20 for hex die sizes). (For solder-type connectors, solder braid to body and sleeve through hole in sleeve.) able dielectric end flush with insulator rimp or solder sleeve Solder.015" Plug body assembly and contact shown; procedure is identical for jack connectors. (978) FX (978)

21 DELT ELETRONIS MNUFTURING ssembly Procedures ssembly Procedure L able Trim odes ode L/ L/ ) Trim cable per chart. Slide crimp (or solder) sleeve onto cable. Solder hole (for solder-type connectors) rimp or solder sleeve 2) Insert cable into rear of body, with all braid wires on outside of crimp tail. Push cable in until end of braid touches connector body shoulder and center conductor rests in contact slot. Slide crimp sleeve forward until flush with body and crimp (see page 20 for hex die sizes). (For solder-type connectors, solder braid to body and sleeve through hole in sleeve.) Solder center conductor into contact slot, assemble insulator disc (if supplied), then press cap into body until seated or screw into place. rimp or solder sleeve Press cap in until seated ap Insulator (if supplied) Solder center conductor to contact ssembly Procedure M able Trim odes ode M/ acknut 1) Trim cable per chart. Slide crimp (or solder) sleeve and backnut onto cable. Solder hole (for solder-type connectors) rimp or solder sleeve lamp Insulator ontact 2) Flare cut end of braid slightly by rotating dielectric. Insert cable into rear of clamp, with all braid wires on outside of crimp tail.slide insulator over cable dielectric until it is flush with front of clamp, and cable insulation bottoms inside insulator. Slide contact onto center conductor, with contact shoulder flush with front of insulator. Solder contact to center conductor. Solder 3) Slide crimp sleeve forward until flush with clamp shoulder; crimp as close to shoulder as possible. (see page 20 for hex die sizes). (For solder-type connectors, solder braid to body and sleeve through hole in sleeve.) 4) Insert prepared cable into back of body. Slide nut forward and tighten to inch-pounds. rimp Tools for Flexible able M22520/5-01 Frame only P/N M22520/5-01 Use with interchangeable dies listed below. Hex Die Size Die Set P/N losure.429 hex,.400 wide M22520/ hex,.400 wide M22520/ hex,.400 wide M22520/ hex,.400 wide M22520/ hex,.400 wide M22520/ hex,.400 wide M22520/5-33 (978) FX (978)