2 INDEX n e w fa c i l i t i e s c o m p o s i t e s m e ta l l i c a s s e m b ly c u s t o m e r s s u p p ly c h a i n p r o c u r e m e n t s u p p l i e r s w o r k-load 2014 k e y f i g u r e s
3 NEW FACILITIES m 2 Airbus Defense & Space Facilities - 8 kms. Seville - 15 kms. c o m p o s i t e m e t a l l i c a s s e m b l y l o g i s t i c c e n t e r PHASE m 2 s u r f a c e t r e a t m e n t s f i n a l p r o c e s s e s h e a d q u a r t e r s & o f f i c e s PHASE m 2
4 NEW FACILITIES 1 phase 1 Sofitec Facilities Aeropolis Tech. Park operating CERRAMIENTO VALLADO SIMPLE TORSION ASEO 2 SUP=14,64m² D1 SUP=29,28m² D3 SUP=29,28m² D2 SUP=29,28m² ASEO 1 SUP=14,64m² D4 SUP=29,28m² COMEDOR SUP=175,68m² 146,40 Pax SR1 SUP=43,92m² SURFACE TREATMENTS MACHINING GARITA DE CONTROL SUP=14,64m² PLATAFORMA 1 ROOF-TOP VESTIBULO SUP=4,05m2 Descalcificador Edge Sealing VERIFICACIÓN Sup=104,48m² lavaojos PLATAFORMA 4 PLANTAS ENFRIADORAS ZONA DESMOLDEO Y LIMPIEZA DE UTILES SUP=1.108,07m2 Demoulding ESTANQUEIDAD SUP=140,60m² ZONA ENTRADA A RECANTEADO SUP=16,53m² MEZCLAS 1300x ASEOS FEMENINOS 2 SUP=64,21m2 80 TAQUILLAS Zona Cafe ZONA DESCANSO 2 SUP=21,46m2 CUARTO lavaojos MEZCLAS 2400x2000 ASEO VESTUARIO 2 SUP=51,39m2 56 Taquillas SALA INGENIERIA SUP=331,06m2 57 PUESTOS SR2 SUP=13,54m2 PUENTE GRUA 24,50m CARGA MAXIMA 5Tn ALTURA BAJO GANCHO Xm ZONA DE ESPERA ESTUFA DE CURADO SUP=26,52m2 Milling Area ZONA RECANTEADO SUP=685,93m2 BERMAQ 3e 5.40x2.88m Peso:6.400Kg SALA DE REPASO DESPACHO METALICAS Sup.:23,07m2 SR2 SUP=13,08m2 ASEOS Sup=23,14m2 CABINA CABLES 19,27m² ZONA DE CARGA DE AUTOCLAVES SUP=1.187,19m2 BERMAQ 12m 15,00x4,40m Peso:31.400Kg PUENTE GRUA 24,50m CARGA MAXIMA 5Tn ALTURA BAJO GANCHO Xm ASEO VESTUARIO 1 SUP=41,65m2 32 Taquillas ZONA DE LIMPIEZA Y EMPAQUETADO DE NÚCLEOS ZONA CABLEADO Sup.:12,51m² Metallic & Assembly Management Office MEANSURES CORD TABLE PASILLO Sup=8,96m2 ROBOT CORE HONEYCOMB AREA Peso:15.000Kg TRACTION CORD TABLE 1 by the middle of 2015 & phase 2 during of the phase UT. AUTOMÁTICO Sup=392,76m² 54 Zona Cafe sofitec anticipates the full operativeness ASEOS MASCULINOS 2 SUP=85,27m2 108 TAQUILLAS PUENTE GRUA 24,50m CARGA MAXIMA 5Tn ALTURA BAJO GANCHO Xm POD 3200x AMPLIACION ZONA VERIFICACION SUP=400,20m2 TAPAS LAP 2500x Quality Inspection MESA 900X1600 TAPAS LAP 2350x ZONA METAL-METAL SUP=105,24 m2 COMPOSITE Ultrasonic Robot 28 ZONA CHAPISTERIA 2 SUP=486,32m2 Tooling Store ASRM SUP=65,37m² 30 ZONA CHAPISTERIA 1 SUP=769,16m2 Cutting Area 29 CONO COLA 2400x VERIFICACIÓN DIMENSIONAL INTA 6200x1800 ASPIRACION & Surface Treatments capacities facilities, where we are keeping the machining PUENTE GRUA 24,50m CARGA MAXIMA 5Tn ALTURA BAJO GANCHO Xm km. away from our aeropolis 15 MAQUINA DE REPASO 8 SALA DE CORTE SUP=105,24 m2 FINAL OPERATIONS ASSEMBLY CABINA REPASO 7.00x7.00m 1.00 mere SHEET METAL 14 ALMACEN UTILES SUP=737,11m Enfriadora FOCS/CA/ 1502 NUCLEO LABORATORIO SUP=162,28m2 Clean Room UT. MANUAL Sup=113,88m² 08 REVISE ZONE sofitec s new facilities is located just a Repair Area Laboratory ZONA DE KITS ATEMPERADO SUP=59,09 m2 06 ZONA TRABAJO CHAPA CUARTO RACK SUP=15,62m2 Kitting Refrigetared Store SALA LIMPIA SUP=1.467,51m2 REPARACIONES Sup=157,55m² ZONA AMPLIACION MONTAJE SUP=595,93m2 PUENTE GRUA 24,50m CARGA MAXIMA 5Tn ALTURA BAJO GANCHO Xm 17 PREV. ASEOS SUP=27,87m2 PASILLO / ESCALERA SUP=70,53m2 ZONA CABINAS PINTURA SUP=590,74m2 50 CARRO CUARTO PCI SUP=6,61m2 SALA REUNION SUP=22,66m2 CAMARA KITS SUP=110,77m2 Painting CUBA PCI DESPACHO 2 SUP=22,24m2 SELLADO DE CANTOS Sup=112,48m² ZONA ALMACENAMIENTO PROVISIONAL DE PRODUCTO TERMINADO SUP=181,01m2 being close is a way of belonging DESPACHO 1 SUP=22,93m2 Load /Unload Area Autoclave ZONA DE CARGA Y DESCARGA ESTUFA DE CURADO SUP=132,00m2 BERMAQ 5e 11.40x5.10m Peso: Kg CONTROL AUTOCLAVE SUP=40,80m PLATAFORMA 2 ROOF-TOP ESTUFA 8X4 1999, GASF GASF GASF GASF Autoclaves BALSA 63m³ dren. PLANTA NITRÓGENO Torre 1 LN2 PBC the company has experienced an uninterrupted growth with significant tech. investments & high-qualified teams. Descalcificador from our establishment in PLANTA GAS NATURAL SALA CALDERAS 56,70m² RECINTO AUTOCLAVE 1 279,00m² RACK TUBERIAS Torre 2 AF Torre 3AC PLATAFORMA 3 ROOF-TOP Waiting Zone INTA 4200x1500 GENERAL VIEW Logistic Area Composites Management Office OFICINA COMPOSITE P.B. SUP=249,93m2 46 Puestos Zona Cafe PCI ZONA ENTRADA / SALIDA DE ALMACÉN SUP=52,66m² ZONA PROVISIONAL DE EXPEDICIONES SUP=172,19m2 Bomba de Calor ERACS2-Q/CA 1362 lavaojos
5 25.00 OVEN airw mat. aux. cantilever normales material auxiliar consumibles consumibles consumibles PCI PCI NEW FACILITIES p h a s e 2 1 total m 2 assembly area m 2 tooling automatic store m 2 surface treatments machining m m 2 ASSEMBLY AREA logistics centre m 2 laboratory. 90 m 2 supply office. 125 m 2 court of core. 80 m 2 finished core store. 200 m kitting zone. 75 m 2 cutting zone. 250 m 2 maintenance system. 90 m 2 maintenance workshop. 220 m 2 AUTOMATIC STORAGE TOOLS general offices costumes finished parts store. 675 m 2 raw material core store. 120 m 2 raw material store. 180 m 2 assistant warehouse material. 100 m 2 refrigerated store. 300 m 2 painting store. 65 m m m 2 SURFACE TREATMENTS MACHINING LOGISTICS CENTRE GENERAL OFFICES airw airw COSTUMES
6 KEY FIGURES 1 WE ARE A TEAM OF MORE THAN 300 PEOPLE 27M OF TURNOVER 380m 3 OF AUTOCLAVE DIVIDED IN COMPOSITE MACHINING, 3 CNC UP TO m 3 8x3 12m & 16x4 OF LENGTH OF CLEAN ROOM METER 800m 2 OF ULTRASONIC INSPECTION AREA PAINTING FACILITIES OVER 600m m 2 ASSEMBLY AREA EXPANDABLE TO m 2 MORE THAN 600m 2 SHEET METAL ZONE MACHINING OF METALLIC FACILITIES 4.000m 2 UP TO 4 METERS 3X & 5X. SURFACE & HEAT TREATMENTS 1000m 2
7 COMPOSITES c a p a b i l i t i e s 2 general composites management office, 270 m 2 raw material & kitting refrigerated store m 3 tooling store m 3 painting facilities. 600 m 2 clean room m 3 lay up cutting area. 90 m 2 lectra vector cutter machine virtek laser projectors demoulding m 2 autoclaves autoclave inspection & loading area m 2 autoclave a. 4 x 16 m. / 12 x 48 ft autoclave b. 3 x 8 m. / 9 x 24 ft
8 COMPOSITES c a p a b i l i t i e s 2 composites machining 700 m 2 milling area 5 x cnc machinig.12 x 4 x 1,5 m / 36 x 12 x 4,5 ft. 5 x cnc machinig. 4 x 2 x 1,2 m / 12 x 6 x 3,6 ft. 3 x cnc machinig. 3 x 2 x 0,3 m / 9 x 6 x 0,9 ft. ultrasonic inspection 800 m 2 ultrasonic inspection area inspectors level i, ii & iii robot 5 x automatic transmision & phase-array machine up to 12 m/36 ft, a, b, c - scan olympus manual equipments to phased array a, b, c - scan
9 COMPOSITES k e y p r o d u c t s 2 A350 C295 / CN235 Orbital Strap 4843 x 233 x 6 mm. Owl Fairing 1405 x 850 x 400 mm. C295 / CN235 A330 MRTT Deflector Assembly 1672 x 857 x 20 mm. Cabin Panel 806 x 695 x 187 mm.
10 COMPOSITES k e y p r o d u c t s 2 C295 A350 C295 Maw Fairing 221 x 204 x 254 mm. Keel Beam Intercostal 1198 x 200 mm. Metallic Fairing 706 x 633 mm. C295 C295 C295 Tail Cone Fairing 1100 x 348 x 408 mm. Compensator Trailing Edge 2858 x 288 x 68 mm. Fuselage Fairing 2498 x 1769 mm.
11 METALLIC c a p a b i l i t i e s 3 general metallic management office. 350 m 2 10 cnc programmers machining 3000 m 2 3x & 5x machining up to 4m/12ft. aluminium & hard metals. vertical turning+5x machining operations up to 2m/6ft diameter sheet metal 600 m 2 cnc milling mechanical & waterjet bender curver shaper cutter driller hydroforming press up to 200 bar heat treatment oven for aluminum alloys
12 METALLIC c a p a b i l i t i e s 3 surface treatments 1000 m 2 penetrant testing chemical conversion coatings (alodine) aluminum anodizing tartaric sulfuric (tsa) cromic (caa) available baths to implement new processes stainless - steel passivation painting facilities metal parts & sub - assemblies composites parts & sub - assemblies two different & independent painting facilities
13 METALLIC k e y p r o d u c t s 3 DASH - 8 FWD Firefloor RH Lower Cowl Forward Nacelle 1150 x 510 mm. LEGACY - 450/500 Rib 2 Main Box Wing 2000 x 620 mm. PEACE SKY REC. POD Frame PS Middle Section 1150 x 510 mm.
14 METALLIC k e y p r o d u c t s 3 A330 MF Forward Case 200 x 400 mm. KC Fitting Actuator Inbd.-Stab. 340 x 420 mm. LEGACY - 450/500 Fwd. Bellcrank Aft. Cargo Door 400 x 180 mm.
15 ASSEMBLY c a p a b i l i t i e s 4 making mixed airframes composites and 3000 m2, expandable up to m2 metal supporting on our know-how and lexibility, including our own engineering & tooling design. Riveting and Metallic Bonding Special Assembly Processes Equipped Aerostructures installation Final processes and Painting
16 ASSEMBLY k e y p r o d u c t s 4 C295/CN235 A330 MRTT Cone Assy End 2600 x 1750 x 500 mm. Refuelling Rear Fairing 3000 x 1000 x 1000 mm. C295 / CN235 C295/CN235 Dorsal Fin Fairing 3173 x 1269 x 346 mm. Pannel - Latch Access 2180 x 200 x 100 mm.
17 PHASE 1 OPERATING BY THE MIDDLE OF 2015 This new space will accommodate new technological equipment for the manufacturing of aerostructures metallic and composites manufacturing. PHASE 2 OPERATING DURING 2016 This expansion will add 75,000 m2. These new facilities guarantees: The completion of the contracts recently signed. Our capacity to take on the expected workload in the medium term.
18 CUSTOMERS 5 c u r r e n t c u s t o m e r s p o t e n c i a l c u s t o m e r s 7% KC-390 5% A380 2% C-SERIES 5% OTHER PROGRAMS 26% C295/CN235 P / N s s h a r i n g b y p r o g r a m 11% A320 12% A330 6% A400M 21% A350 5% A330-MRTT
19 PROCUREMENT. SUPPLIERS suppliers network 7 CANADA 5% USA 17% north america & europe 78% EUROPE SWITZERLAND 3% HOLAND 3% CANADA 5% 2% BELGIUM 1% ITALY 1% PORTUGAL 1% ROMANIA by countries GERMANY 8% ENGLAND 8% 38% SPAIN FRANCE 13% 17% USA
21 WORK LOAD 2014 total/different part-numbers 8 DETAIL PARTS PART NUMBERS different part-numbers manufactured total detail parts PROGRAM C-295 CN-235 A350 A330 A320 A380 A400M KC-390 B777 C-212 LEGACY VARIOS SDT DASSAULT SMS EF-2000 F-18 MPA3 EUROCOPTER CA MILANO GLOBAL 7000/8000 DASH-8 PI RACKS ROMEO C SERIES HARRIER NH-90 GULFSTREAM G650 P3 ORION CRJ-190 C-101 C919 F7X A310 CRJ TOTAL
22 WORK LOAD 2014 detail parts manufactured by program 8 A400M 2,99 % A380 3,30 % A330 6,86 % 2,50 % KC-390 2,29 % VARIOS 1,23 % C-212 0,40 % B777 0,07 % LEGACY 30,09 % CN-235 A320 8,18 % C ,73 % 22,35 % A350
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