EUROTHERM FLEXIBLE SOLUTIONS. Plastics ADDING VALUE AT EVERY LEVEL OF THE PLASTICS INDUSTRY

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1 EUROTHERM FLEXIBLE SOLUTIONS Plastics ADDING VALUE AT EVERY LEVEL OF THE PLASTICS INDUSTRY

2 EUROTHERM A company with quality products and solutions that understands plastic applications Knowledgeable and friendly Strength through application experience Products to improve your process performance Worldwide presence through Eurotherm offices and a network of partners A Long Line of World Class Products For over 40 years Eurotherm has built an international reputation for developing premium quality, fit for purpose products and solutions. The Eurotherm brands (Eurotherm, Action Instruments, Barber-Colman, Chessell, Continental and ERO) have long been recognised for leading the plastics automation market. This has been derived from an exceptionally high understanding of thousands of industrial applications and process requirements from an extensive range of global industries. EM EM-2 MACO III SYSTEMS Each of the solutions we provide is drawn from a comprehensive family of configurable process control, data management and scalable automation systems. MACO IV, V, VI SYSTEMS TMS 2000 SERIES The Eurotherm Difference, however, is much more than just superior products and flexible solutions. The care and support of our customers is one of our main priorities and our aim is to work with you, so that you can benefit from the experience that can only come from the world s leader in control and measurement solutions. You will find us a genuinely friendly team of people, who are open-minded and accessible and prepared to make the extra effort to find the optimum solution to your requirement SERIES MINI8 CONTROLLER 7100 SERIES TE10 SERIES A key corporate strength is our customer care culture which goes far beyond the norm. Wherever they are located, customers can gain access to application specialists for exceptionally high standards of technical advice and, with an international network of support engineers, on-site assistance can be provided rapidly. This service is backed up by our excellent training and repair facilities. Our aim is to provide friendly expertise for an application focussed complete solution service.

3 Leading the Plastics Industry Integrated automation Flexible solutions Application expertise Low life cycle costs INTELLIGENT INTEGRATOR RFS WONDERWARE FACTORYSUITE OPTIMA TOUCH Flexible Solutions From the very beginning of the plastics industry, Eurotherm has provided reliable temperature control equipment. Over the years, we have developed a comprehensive line of superior control products for all aspects of plastic machines. We continue to set industry standards with innovative discrete components and total machine control systems. Eurotherm is your ideal partner to determine the best solution for your plant today, while planning how to evolve it into the future. Eurotherm's flexible solutions can improve your productivity by reducing the development, deployment, maintenance and administration of your automation solutions. ER SERIES K SERIES EM-3 EM-3c MACO BREEZE II MACO COMPACT MACO 4000, 5000, 6000 MACO 8000 MACO DS, RS Application Expertise Our application experience is key to providing the right solution for you. As automation systems become more sophisticated, support and understanding of your systems becomes a major part of our complete solution offering. Eurotherm Plastic Application Specialists, with highly developed application and automation skills, can become extensions to your organisation working with you to optimise your processes: Create complete automation strategies Apply Eurotherm products to lower your life cycle costs Preventative maintenance visits to support you throughout the lifetime of your automation solution The name Eurotherm is synonymous with excellence and precision control in plastics automation. To achieve this recognition we are constantly adapting to the ever-changing needs of the plastic producers and machinery builders. Integrated Automation Eurotherm is leading the market into a new era where the requirement is not just for high quality automation products but for instruments to work in harmony from field to business systems. Integrating all aspects of a manufacturing plant to provide the plastic producer with the maximum return on investment. Low Life Cycle Costs... Lower life cycle costs are a result of Eurotherm understanding the needs of plastics producers and machinery builders. By combining the understanding of these needs with our leading control and automation expertise, Eurotherm can offer the solutions and services to lower your costs. Decreased cycle times Less operator time Better parts quality Less scrap Reduced set up times Less downtime

4 EUROTHERM Leader in Integrated Automation The Eurotherm offering adds value at every level of the plastics industry. From efficient control on the factory floor to collecting and interpreting data that allows for informed business decisions to be made in the boardroom. Eurotherm provides complete solutions to increase your performance and productivity. Process data where you want it, when you want it and how you want it Complete access to plant data including machine and job status Production monitoring, records and reports Real-time and historical parameter graphing Complete integration of Production Data into Business Syste Intuitive use through a common development environment Remote diagnostics with Internet and modem capabilities Our applications include: PLANT WIDE AUTOMATION Blenders Blow Molding Machines Chillers Conveyors Die Bolts Dryers DATA Extrusion Lines Gear Pumps Gravimetric and Volumetric Feeders Hot Runners Injection Molding Machines Presses Robots Rotational Molding Machines Rubber Extrusion Structural Foam Machines Thermoforming Machines Sensors Thermoset Compression Molding Machines

5 Business Management The Eurotherm Integrated Automation solutions incorporates the factory floor data and seamlessly integrate it with the business systems where plastic processing and management decisions are made. Our open development platform is designed for third party integration enabling systems integrators and machine builders to bring their knowledge and value to the solutions they provide. ms DATA DATA Centralised Control and Reduced Operator Costs DATA Full Machine Control Local HMIs Complete Control - Temperature, Pressure, Line Speed, Motion and Power Switching

6 EUROTHERM Leader in Flexible Solutions Eurotherm leads the plastic market with flexible solutions. Our diverse product offering and application expertise allows each producer or machinery builder to have their own unique solution. PROBLEM: Your line needs to be reconfigured for a different product Eurotherm Solution: Easy expansion with multiple bus networks Re-configurable building block architectures Less programming time with efficient programming tools Quick installation with DIN rail mounted components Training classes for setup and programming Re-usable programming libraries Automatic set-up and optimisation of key operating processes PROBLEM: You need a control solution for small and large machines Eurotherm Solution: Scalability from small simple machines to large complex machines Cost effective dedicated operator interface terminals or powerful computer based operator stations Open loop or advanced closed loop process control Less spare parts and training with common assemblies between small and large systems

7 PROBLEM: You have expanded your plant and you need to do more with fewer people Eurotherm Solution Remote diagnostics with Internet or modem connectivity Faster set-up with intuitive operator interfaces Fast diagnostics with on-line program diagnostics and editing Higher productivity with adaptive parameter changes PROBLEM: You need an operator interface panel dedicated to the features of your equipment Eurotherm Solution: Customisable messages even on small single loop temperature controllers Unique custom designed operator interfaces Less cost with the removal of unneeded functions PROBLEM: You have machines around the world and you would like to minimise your support costs Eurotherm Solution: Multi-lingual operator interfaces International regulatory compliance Global support network Worldwide warranty

8 EUROTHERM Products designed for Plastic Applications Our range of application experience could help you to increase productivity and lower costs. All of our solutions into the Plastics industry are flexible and scalable to suit the process exactly. Extruder Temperature and Melt Pressure Control Eurotherm temperature controllers are designed specifically for plastic applications. Special purpose algorithms automatically set up and optimise the controllers for heat/cool zones whether the zone is fan, water or oil cooled. These algorithms ensure that there is a perfectly smooth transition between heating and cooling and that precision control is maintained at all screw speeds regardless of the resin being processed. The output cycling characteristic of the controllers is tailored specifically for the heating or cooling devices being driven and maximizing output resolution allowable by the actuating device. This provides precise temperature control that is unmatched in the extrusion industry. Eurotherm auto-tuning melt pressure controllers maintain constant melt pressure by controlling screw drive speed. Constant pressure is essential to part quality and uniformity. Automatic tuning reduces set-up time and ensures optimal control. Total Machine Control (Electric or Hydraulic Machines) Plastics producers and machinery builders are always pressed to lower production costs.by combining the understanding of these needs with Industry Leading control and processing expertise, Eurotherm offers total machine control systems. The Eurotherm Barber-Colman control systems are specifically designed to save OEMs and Plastics Processors time and money. They are based on a revolutionary building block architecture that is designed to adopt to the ever changing needs of the plastics industry. The result is an open and scalable system that contains four decades of injection, extrusion, blow molding and thermoforming knowledge. Our application experience is key to providing the right solution for you. Support and understanding of your process and then choosing the right system, is a major part of our complete solution offering. Eurotherm Plastic Application Specialists, with highly developed application and automation skills, can become extensions to your organization working with you to optimize your processes providing excellent ROI. Low Installed Cost Dedicated to The Plastics industry High Productivity Precise Control Scalable Building Block Architecture Programmable to meet your needs

9 Blow Molding Parison Control The sophisticated shapes and appearances that are demanded by users of blow molded products have placed new burdens on the blow molder. Not only are the newer shapes more difficult to produce, they may also demand new resins requiring more precise control during processing and forming. The Eurotherm Parison Control module, with tooling position updates every 0.1 milliseconds, is designed to shorten cycle times, minimise material usage, and improve part production quality and volume. Eurotherm designs products that optimise and simplify the user interfaces making for a quick and easy parison thickness set-up. Little or no training is required to become proficient with the operator interfaces, saving you time and money in set-up and operation. Injection Molding Process Control Eurotherm IMPACT advanced process control significantly simplifies the set up of a machine part. With little or no knowledge of process control theory, the molder can set up the machine for optimal and efficient performance. IMPACT process control provides auto-tuning for the velocity, pack, hold, back pressure and boost stages of the injection cycle. IMPACT process control creates a theoretical model of the system to be controlled and uses this to account for real world deadtime and lags in the injection machine barrel - allowing superior control even with the most difficult shots. This model is regenerated after every injection shot, allowing the user to account for short and long-term deviations in the injection moulding process. Using IMPACT process control to set up the machine provides considerable cost benefits: Motion Control The two biggest obstacles to faster cycle times are clamp speed and repeatable positioning accuracy. In typical injection or blow moulding processes, clamps and shuttles must be slowed well in advance of the closed position to avoid damaging the machine. Time is also needed to compensate for the unpredictability of clamp positioning at any given instant in the cycle. The advanced Eurotherm EZ PRO acceleration/deceleration motion controller decreases the motion time and improving the accuracy and repeatability of the machine s clamps, pins, shuttles and ejectors. This provides decreased cycle times, higher volume throughput, better part quality and less scrap. Reduced set-up times Decreased cycle times Better parts quality Less scrap Less downtime More consistency shot to shot

10 EUROTHERM Leading products for the plastics market Eurotherm is committed to providing the plastics market with automation products and components that are simple and utilise the latest technologies and techniques. Plant Wide Automation Wonderware FactorySuite Automation system Collect and manage production information Visualise and analyse the process Track and improve production operations Total Machine Controllers (Electric or Hydraulic Machines) MACO Compact, MACO 4000 or DS Systems for Injection Molding MACO 6000 or DS Systems for Blow Molding EM3, EM-3c for Extrusion MACO Breeze II Systems for Parison Control Low Installed Cost Dedicated to Plastic Machines High Productivity Precise Control Scalable Building Block Architecture Programmable to meet your needs Embedded OEM Controllers K Series Ideal for Auxiliary Equipment like Chillers and Dryers Application Specific Interfaces Highest Feature/Cost Ratio Custom Builds 1/32 DIN 2132, FKS 1/16 DIN 2216e, 3216, LME 1/8 DIN 2208e, 3208, 3508, TMS Higher Productivity Precise Temperature Control Instant Load Failure Detection Current Meter Display Easy Connectivity Modbus, DeviceNet, Profibus, Ethernet Communications Pressure Controllers 1/4 DIN 2604, 2704 Less Set-up Time Auto-tuning Pressure Control Intuitive Displays Customisable Messages Indicators for Melt Temperature, Speed, Pressure or Current 1/32 DIN 2132i 1/16 DIN 2116i, 3216i, LHI 1/8 DIN 2108i, 32h8i, TIS 1/8 DIN 2408i Pressure Compact Mounting Horizontal Display Multi-Function Universal Input Intuitive Displays Customisable Messages DIN Rail Mountable Temperature Controllers 2500 Mini8 Controller RFS Wide Offering - Single or Multi-Loop Packaging Simple connectivity - Ethernet, DeviceNet, Profibus DP, Modbus, Modbus Plus and ControlNet Communications Instant Load Failure Detection Single Loop Temperature Controllers

11 Industrial PCs Intelligent Integrator OPtima Touch Versatile All-in-one or Separate Monitor/Computer Packaging Cost Competitive 10, 12, 15-inch Touch Screen Displays Matching Push Button Stations with DeviceNet, Interbus-S, Modbus Plus, Ethernet, Profibus DP, ControlNet Communications Power Controllers 7100 Series TE10 Series Complete Range Single or Three Phase, Amps Reduced Wiring Modbus or Profibus Communications Drives ER Series ERCFW Series Wide choice of variable speed AC and DC drives Power ratings up to many hundreds of kilowatts Compact units save in cabinet size Thermocouples and RTDs Industry Standard for Plastics molding and Extrusion

12 Eurotherm: International sales and service Understanding and providing local support is a key part of Eurotherm business. Complementing worldwide Eurotherm offices are a whole range of partners and a comprehensive technical support team, to ensure you get a service you will want to go back to. AUSTRALIA Sydney Eurotherm Pty. Ltd. T (+61 2) F (+61 2) E info.au@eurotherm.com AUSTRIA Vienna Eurotherm GmbH T (+43 1) F (+43 1) E info.at@eurotherm.com BELGIUM & LUXEMBOURG Moha Eurotherm S.A/N.V. T (+32) F (+32) E info.be@eurotherm.com BRAZIL Campinas-SP Eurotherm Ltda. T (+5519) F (+5519) E info.br@eurotherm.com DENMARK Copenhagen Eurotherm Danmark AS T (+45 70) F (+45 70) E info.dk@eurotherm.com FINLAND Abo Eurotherm Finland T (+358) F (+358) E info.fi@eurotherm.com FRANCE Lyon Eurotherm Automation SA T ( ) F ( ) E info.fr@eurotherm.com GERMANY Limburg Eurotherm Deutschland GmbH T ( ) 2980 F ( ) E info.de@eurotherm.com HONG KONG & CHINA Eurotherm Limited North Point T (+85 2) F (+85 2) E info.hk@eurotherm.com Guangzhou Office T (+86 20) F (+86 20) E info.cn@eurotherm.com Beijing Office T (+86 10) F (+86 10) E info.cn@eurotherm.com Shanghai Office T (+86 21) F (+86 21) E info.cn@eurotherm.com INDIA Chennai Eurotherm India Limited T (+91 44) F (+91 44) E info.in@eurotherm.com IRELAND Dublin Eurotherm Ireland Limited T (+353 1) F (+353 1) E info.ie@eurotherm.com ITALY Como Eurotherm S.r.l T (+39 31) F (+39 31) E info.it@eurotherm.com KOREA Seoul Eurotherm Korea Limited T (+82 31) F (+82 31) E info.kr@eurotherm.com NETHERLANDS Alphen a/d Rijn Eurotherm B.V. T ( ) F ( ) E info.nl@eurotherm.com NORWAY Oslo Eurotherm A/S T (+47 67) F (+47 67) E info.no@eurotherm.com POLAND Katowice Invensys Eurotherm Sp z o.o. T (+48 32) F (+48 32) E info.pl@eurotherm.com SPAIN Madrid Eurotherm España SA T (+34 91) F (+34 91) E info.es@eurotherm.com SWEDEN Malmo Eurotherm AB T (+46 40) F (+46 40) E info.se@eurotherm.com SWITZERLAND Wollerau Eurotherm Produkte (Schweiz) AG T (+41 44) F (+41 44) E info.ch@eurotherm.com UNITED KINGDOM Worthing Eurotherm Limited T ( ) F ( ) E info.uk@eurotherm.com U.S.A. Leesburg VA Eurotherm Inc. T (+1 703) F (+1 703) E info.us@eurotherm.com Specialist Plastics Partners: AUSTRALIA Remtron Pty Ltd T (+61 3) F (+61 3) CHINA Gary-Harford T (+86) F (+86) KOREA MACOsys Company, Ltd T +82 (0) F +82 (0) ED53 Eurotherm is also represented in the following countries: Algeria Azerbaijan Bahrain Bangladesh Benin Bosnia and Herzegovina Bulgaria Burkina Faso Cameroon Canada Czech Republic Egypt Georgia Greece Guinea-Conakry Hungary Indonesia Iran Iraq Israel Ivory Coast Japan Jordan Kazakhstan Kenya Kuwait Latvia Lithuania Represented by: Malaysia Mali Mexico New Zealand Niger Nigeria Oman Pakistan Philippines Puerto Rico Qatar Romania Russia Saudi Arabia Serbia and Montenegro Singapore Slovak Republic Slovenia South Africa Sri Lanka Thailand Togo Tunisia Turkey Turkmenistan UAE Ukraine Uzbekistan Copyright Eurotherm Limited 2007 Invensys, Eurotherm, the Eurotherm logo, Chessell, EurothermSuite, Mini8, Eycon, Eyris and Wonderware are trademarks of Invensys plc, its subsidiaries and affiliates. All other brands may be trademarks of their respective owners. All rights are strictly reserved. No part of this document may be reproduced, modified, or transmitted in any form by any means, nor may it be stored in a retrieval system other than for the purpose to act as an aid in operating the equipment to which the document relates, without the prior written permission of Eurotherm limited. Eurotherm Limited pursues a policy of continuous development and product improvement. The specifications in this document may therefore be changed without notice. The information in this document is given in good faith, but is intended for guidance only. Eurotherm Limited will accept no responsibility for any losses arising from errors in this document. Part No. HA Issue 5 Printed on recycled paper in England 10.07