KORLOY CUTTING TOOLS

Transcription

1 KORLOY CUTTING TOOLS

2 CONTENTS A Grades & Chip Breakers Grades A02 Turning Grades A03 A04 A08 A11 A12 A13 Korloy grades system Turning grade selections CVD coated grades PVD coated grades Uncoated grades Cermet grades Coated Cermet grades Milling Grades A15 A16 A18 A21 A22 Milling grade selections CVD coated grades PVD coated grades Uncoated grades Milling Cermet grades Solid Endmills & Solid Drills Grades A23 A24 A25 Solid Endmills grade selections Ultra fine cemented carbides Solid Drills grade selections Others(turning/milling/endmills) A26 A27 A30 Diamond coated DLC coated grades cbn grades PCD grades Chip Breakers A31 A33 A34 Chip Breaker For Turning Chip Breaker For Milling Chip Breaker For Drilling B Turning C Multi Functional Tools Turning Chip Breakers B02 B04 B12 Inserts B16 B68 B75 B81 Application range of Korloy main Chip Breakers Recoended Chip Breakers for Work piece New chip breakers Turning Insert Aluminum Insert(Positive) cbn Inserts PCD Inserts External Tool Holder B83 B88 B89 B94 B102 B104 B106 B113 B120 External tool Holder Features of Double clamp / New lever lock system Double clamp system Lever Lock System Wedge Clamp System Clamp on System Multi Lock System Screw on System Ceramic Holder Boring Bar B122 B126 Boring Bar Double clamp system Application Example C02 KGT Series C04 MGT Series C14 C32 Application Example KGT Series MGT Series Special order form for V-Pulley insert Boring Bar B128 B131 B132 B134 B140 B141 HSK/ KM Tooling system B146 B149 B155 Cartridges B159 B161 B163 Cartridges Clamp on System Screw on System Auto tools B165 B167 B169 B171 MSB tools B172 B174 B178 Lever Lock System Clamp on System Multi Lock System Screw on System Compact Mini Carbide Shank Boring Bar HSK/ KM tooling system HSK tooling system KM tooling system Auto tools ISO Type Multi functional Type MGT Type MSB tools Technical Information MSB tools Sleeve MGT Series C33 Saw-man C37 MGT Aluminum Wheel Saw-man Grooving / Parting off C39 C39 IGH DBH

3 C Multi Functional Tools Grooving / Parting off C40 C40 C41 C41 C42 C43 C43 GFT GFIP TBH GH GFIK EH PH New Fine Tools C44 New Fine Tools Multi Turn C47 Multi Turn Bearing Solutions C50 Bearing Solutions D Threading Threading Code System C02 Threading Code System Technical Information for Threading D03 D09 Technical Information for Threading Threading Insert with Chip Breake Thread Inserts D10 D11 D12 D16 D18 D22 D22 D23 D23 D24 D24 D25 D26 D28 Partial profile 60 Partial profile 55 ISO Metric American UN Whit Worth British Standard Pipe Thread National Pipe Thread National Pipe Thread - Dry seal Round DIN405 Trapez DIN103 American ACME Stub ACME UNJ American Buttress Thread Inserts D28 D29 D29 D30 D30 D30 Thread Holders D31 D32 D33 Thread Milling Inserts D34 D44 D49 Thread Milling Solid Endmill D50 D51 British Buttress Metric Buttress API API Buttress Casing API Round Casing & Tubing Extreme Line Casing External Holder Internal Holder Vertical Type Holder Technical Information for Thread Milling Inserts Thread Milling Inserts Thread Milling Holders Technical Information for Thread Milling Solid Endmill Thread Milling Solid Endmill E Milling Milling Insert E 02 E 25 E 31 E 33 Milling Insert KORLOY Cutters KORLOY Shanks KORLOY Modular Adaptors Face Milling Cutters E 34 Mill-max(ISO) Mill-max Plus (E35, E41) E 44 Turbo Mill E 47 Double Mill E 49 Power Buster E 54 Rich Mill E 97 Aero Mill E 102 PCD face cutter Cutters for Molds E103 E135 E152 E186 Alpha Mill BT / HSK Tooling System Future Mill HRMDouble Cutters for Molds E201 E206 E207 E223 E225 E233 Milling cutter for Aluminum E234 E240 E252 E253 HRM Tank Mill Laser Mill / BFE / GBE / BRE O-Ring Cutter Chamfer Tool T-Cutter(TFE) Pro-L Mill Pro-A Mill, Pro-X Mill HSK Tooling System (Singe Edge) Modular Adaptor (MAT) Side Milling Cutter E254 E257 E261 E266 Side milling cutter Adjustable Side cutter Side cutter Wind Mill

4 CONTENTS E Milling F Endmill G Drill H Brazed Tool Milling cutter for cast iron At high feed E270 E272 E273 E275 E276 E277 E279 Technical information for High feed Cutter Technical information fo Storm Mill Technical information fo Shave Mill Technical information fo Shave Mill Ultra Technical information fo Cube Mill Technical information fo Couple Mill High feed Cutter Technical Information for Endmill F02 F04 Endmill Code System KORLOY Endmills Solid Endmill F07 F12 F15 F38 F53 F56 F58 H-Max V-Endmill I-Max I+-Endmil F-Endmil Micro Endmill Endmills for Hard to cut material Technical Information for Drill G02 G04 KORLOY Drills Available Insert Indexable Drill G06 G21 G25 G27 G34 G37 Solid Drill G40 KING DRILL KING DRILL(for through coolant system in the lathe) KING DRILL for large diameter drilling TPDB WPDC Center Drill Mach Drill Technical Information for Brazed Tools G02 G04 General Cutting Tools H03 H04 H06 H06 H07 H08 H09 KORLOY Ultra-Fine Grades : F-Series Corrosion & Magnetism Proof Grade : IN-Series Cemented Carbide, Cermet Blank Square Blank Round bar Blank Ring Blank Spiral Blank Square Bite Auto Tool Bite Milling cutter for cast iron At high feed E287 E288 Shave Mill Shave Mill Ultra Detail Information of milling cutter and Arbor E290 Detail Spec. of application Arbor Gear Tools E293 E304 Gear Cutter Indexable Hob Solid Endmill F61 F64 F68 F71 Aluminum Endmill C-Max D-Max PCD Endmill Brazed Endmill F73 Brazed Endmill Special Endmills order Form F79 Solid Drill G52 G56 G59 G62 G63 G64 G66 Reamer G71 G77 G80 G81 G82 Special Endmills order Form Mach long Drill Vulcan Drill Carbide Drill Burnishing Drill Top solid Drill PCD Drill Gun Drill Indexable Reamer Chucking / Machine Reamer PCD Reamer Cermet Reamer Broach Reamer General Cutting Tools H10 Chuck Jaws Mining & Construction Tools H11 H12 H12 H12 Cemented Carbide Blank for Bit Taper Bit Boring Crown Blank Bit for Construction Rotating Brazing Tools H13 H14 Rotating Brazing Tool Special Rotating Brazing Tool Order Form I Tooling System Tooling System I 02 I 03 I 04 I 05 DBT Series HSK Tooling System Balancing System Tooling System Index I 06 I 11 I 16 I 21 I 24 DHE Series DSC Series NPM Series HPM Series Collet

5 I Tooling System J Tooling Example Tooling System I 26 I 46 I 48 I 51 I 52 I 54 I 55 I 56 I 62 I 68 I 70 I 72 Industrial Tooling Example J02 J04 J07 J08 J10 J12 J13 J14 J18 Collet Chuck Series NPU Series DTN Series TCA Adapter SDT Series KT TER Side Lock Arbor Series Face Mill Arbor Series Morse Taper Arbor Series Side Cutter Arbor Series Oil Hole Holder Gear Machining Solution Ship Building Industrial Solution Role Machining Solution Railway Industrial Solution Pipe Industrial Solution Bearing working Solution Development Industrial Solution Aviation Industrial Solution Slitter Knife I 73 I 74 I 78 I 83 I 87 I 88 I 90 I 92 I 96 I 108 I 115 I 121 Tooling Example For Auto Industry J19 J20 J22 J24 J26 J28 Spindle Speeder Angular Head Series FBH Serieas TBC / FBC Serieas FMD Head Set Balance Cut Tool Micro Boring Series Modular System DAMPING PRO Others Comparison of Tooling System Crankshaft Knuckle Brake Connecting Rod Block Head K Parts Parts K02 K03 K03 K03 K03 K04 Shim Cartridge Chip Breaker Chip Cover Clamp Coolant Bolt K04 K04 K05 K05 K05 K05 K06 Wrench Bolt Lever Locator Nut Pin Screw Shim Pin Spring Wrench Stop Ring Washer Stopper Nozzle L Technical Information General Information Ⅰ L02 L06 L07 L08 L09 L10 Workpiece material grades Steel, Non-ferrous metal symbol list SI unit conversion table Hardness calculating table Properties of Korloy grades Technical Info. for Stainless steel Technical Information L12 Technical Information for Turning Technical Information L20 L24 L27 L30 Technical Information for Milling Technical Information for Tapers Technical Information for Endmill Technical Information for Drilling General Information Ⅱ L36 L37 L40 The comparision of chip breakers KORLOY Grades The comparision of grades M Old-fashioned product information Old-fashioned product information M02 M02 M03 Grade External Holder Fine Tool M03 M03 M04 M04 M04 Threading Tool Mill-Max Cen Mill Jip Drill LPD / SPD / NPD N Index Index

6 SAFETY GUIDE OF CARBIDE PRODUCTS KORLOY Inc. is continuously trying to develop safer and higher quality products Please be aware of the safety guidelines below prior to using KORLOY Inc. products It is generally accepted that the proper handling of cemented carbide tools requires awareness of safety as noted above. For more information, please contact us. KORLOY does not accept any responsibility for any accident caused by inappropriate use, abuse of tools, or changes to the products. 1. PL (Product Liability) In accordance with the PL (Product Liability) law, we have attached a WARNING label on the case of KORLOY products. There is no warning on the surface of the tools. Please read this safety guidelines before using carbide tools and provide safety education to all users. 2. Basic characteristics of CEMENTED CARBIDE tools Cemented carbide tools are made of carbides, nitrides, carbonitrides, oxides of W, Ti, Al, Si, Ta, B etc and metal component like Co,Ni, Cr, Mo as binder. Cemented carbides tools have high hardness and specific gravity. Generally there's no smell but according to usage and treatment, appreance and color could be changed 3. Precaution for CEMENTED CARBIDE tools 1) Cemented carbides are extremely hard and brittle at the same time. Impact shock or excessive clamping power could cause fracture or breaking of the tool. 2) Cemented carbides have large sepcific gravity, thus they require special attention as a heavy material when you handle big sizes or large quantities. 3) Cemented carbides have different thermal expansion coefficient with steel and ferrous materials. Shrink fit or swell fit products may cause trouble if they are used at undesirable conditions like extremly high or low temperatures. 4) There are several cemented carbide products having sharp cutting edges. Be careful not to handle the tools with bare hands which may cause cuts or injury, especially when removing the tools from the case, do not touch the cutting edge and be careful not to drop it. 5) Storing carbide tools in a corrosive atmosphere may cause erosion which can reduce toughness. 6) Please refer to the catalouge safety guidance prior to handling the tools. 7) Do not absue tools under inappropriate conditions. 4. Precaution for (grinding, welding, EDM) of CEMENTED CARBIDE tools 1) Surface condition can affect the toughness of the tool, so it is recoended to use a diamond grinding wheel. 2) Grinding of cemented carbide creates mist and dust. It contains harmful compositions like Co, thus it is recoended to use a mask, mist collection, and other protective facilities. If the dust gets in your skin or eye, rinse ieditely with continously running water. 3) In case of grinding with coolant, coolant contains harmful metal components which cause environmental problems. Handle the coolant according to the manufacturer's recoendations. 4) Check for cracks after re-grinding carbide tool and reuse. 5) Marking with laser or electric pen may cause cracks on the carbide tool. The crack can shortened tool life. 6) EDM of carbide may cause residual cracks on the carbide tool, so if necessary, remove the crack with a grinding process. 7) Brazing of carbide tools at extremly high or low temperatures compare with the melting point of brazing materials may cause loosening or breakage. 8) Overheating a oil base coolant may cause a fire or flames, thus be prepared for fire prevention.

7 SAFETY GUIDE OF CARBIDE PRODUCTS 5. METALCUTTING SAFETY DANGEROUS FACTOR Sharp cutting edge of cutting tools may cut your bare-hand Inappropriate conditions or usage may cause fragmentation and expel parts of tools which may cause injury Severe load on tool and premature wear of cutting edge may bring excessive cutting force on tool, causing fracture of the tool and may cause injury Chips evacuated during cutting are hot and sharp and may cause burns and cuts SAFETY COUNTERPLAN Use gloves when pulling out the insert from the case or mounting it on the machine Use the tools within the recoended range Please refer to catalogue and safety guidelines first. Change the tool as required before excessive wear or fracture Stop and put safety glove on and use a hook tool to remove chips Cutting tools Touching the workpiece iediately after cutting may cause burns Use gloves or safety cover for your safety Be aware of sparks, fire, or explosion of hot chips generated during the cutting operation Do not use at the place where having explosive materials Prepare for fire extinguishments In case of high RPM, vibration and chattering may occur due to the improper balance of the machine Touching a burr remaining on the workpiece with a bare-hand may cause a cut Check first if there's any chattering, vibration or strange noises prior to your main cutting operation Do not touch the burr with bare-hand Use gloves or safety cover for your safety Loose clamping of the workpiece may cause the tool to fracture and result in damage to the cutter body and possible injury Tools are operated to right-hand direction normally. Left-hand direction operation can cause fracture of tool and body damage Clamp the workpiece tightly Do not use left-hand direction without notice Check the package of product to check the availability of left-hand operation Indexable tools Loose clamping of inserts and parts may result in ejection of the tool during cutting and may cause serious injury Over loaded clamping of inserts by a lever (such as a pipe) may cause dangerous fracturing of parts and inserts In case of high speed, parts and inserts can be forced out by centrifugal force Check the clamping of inserts and parts prior to, and use original parts only Do not use lever inappropriately Use within recoended condition Since cutter has sharp cutting edges touching with a bare-hand may cause a cut Use gloves or safety cover for your safety Rotating tools It is dangerous to use glove with rotating machine Contact with body or clothes is dangerous with rotating parts Vibration generated by balancing trouble may cause a fracture and ejection of the tool which may cause serious injury In case of drilling, the uncut bottom core can fly out of the part with high speed and cause serious injury Do not wear gloves when you work with rotating machine Keep your body and clothes away from rotating machine RPM should be controled within recoended condition Check the balance of rotating part periodically Use gloves or safety cover for your safety The edges of small diameter drill are sharp and easy to break Use gloves or safety cover for your safety Brazed tools Fragmentation and ejection of brazed carbide tip may cause injury Check the brazed tip before using. Do not use at high temperature cutting condition There's a possibility of breaking the carbide tip after several brazing Do not use brazing a tip that has been brazed several times ETC Abusing may cause fragmentation of tool and is very dangerous. Stick to safety regulations and guidelines

8 KORLOY Inc. Code System Grade Name for Coated Carbide Coating N C CVD Machining Type 0 1 Turning P C PVD 3 Universal (Milling+Turning) 5 Milling N C Indication of Workpiece Steel P Cast iron K Heat resistance alloy for titanum S Stainless steel M Universal (P,M,K) ISO Grade 0 1 ~ 5 0 Wear Resistance Toughness Chip Breaker Vision Series Harmony Series Green Series V H G V F External (General Machining) External (Functional Machining) Internal H Heavy duty S Stainless steel MP R Rough W Wiper FP M Medium A Aluminum, Stainless steel (Finishing) C F U Copy L Soft steel Finish P HRSA Fine finish Medium (Positive) Finish (Positive) Terminology of tool formula TERM CODE UNIT TERM CODE UNIT Tool diameter D Horse power requirement Pc kw Cutting speed vc m/min Specific cutting resistance kc MPa Revolution per minute n min -1 Torque Mc N.m Feed per minute vf /min Thrust Tc N Feed per revolution fn /rev Cycle time tc min Feed per tooth fz /t Tool life T min Tooth z Flank wear VB Axial depth of cut ap Crater wear Kt Radial depth of cut ae Nose radius r Peak feed pf

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