Tank Sentinel Programming Guide TS-5 Series Software Revision 0.5.0.7 Franklin Fueling Systems 3760 Marsh Rd. Madison, WI 53718 USA Tel: +1 608 838 8786 800 225 9787 Fax: +1 608 838 6433 www.franklinfueling.com
Notice INCON strives to produce the finest manual possible and to ensure that the information that it contains is complete and accurate. However, INCON reserves the rights to change this document and specifications at any time without notice. INCON makes no expressed or implied warranty with regard to the contents of this manual. INCON assumes no liability for errors, omissions or for any damages, direct or consequential, that may result from the use of this document or the equipment that it describes. This manual is for use expressly with the TS-5, TS-550, and TS-5000 at their approved specifications. No part of this document may be reproduced in any form without the prior written consent of INCON. Open Source Notice The TS-5 series consoles implement open source software released under the General Public License (GPL) as well as other open source licenses. As a customer, you are entitled to receive a copy of the licensed source code used within our product, if so desired. Please contact our sales staff for more information. Trademarks INCON, Tank Sentinel, System Sentinel, SCALD, Brite, BriteBox, BriteBus, and BriteSensors are registered trademarks of Intelligent Controls. All brand and product names are trademarks or registered trademarks of their respective companies. Inspection of Materials Visually inspect all components for defects or damage prior to installation. If any defect or damage is found, do not use the product and contact INCON for further assistance. Warranty Information Please refer to the FFS Fuel Management Systems & Product Warranty Policy for all warranty information. Contacting Franklin Fueling Systems (FFS) Please feel free to contact us by mail at: Franklin Fueling Systems 3760 Marsh Rd. Madison, WI 53718 USA Or contact us by phone, fax or e-mail: Tel: +1 800 225 9787 E-mail: sales@franklinfueling.com Fax: +1 608 838 6433 techserve@franklinfueling.com Office and Sales Hours: 8am to 5pm CST - Monday through Friday Technical Support Hours: 7am to 7pm CST - Monday through Friday Please visit our website at www.franklinfueling.com Copyright 2006 by Intelligent Controls (INCON). No part of this publication may be reproduced in any form without the prior written consent of INCON. All rights reserved. ii
Contents Notice...ii Important Safety Messages...1 Introduction...3 FMS Functions...3 Definitions and Acronyms...4 Related Documentation...4 General...5 User Interfaces (UI)...5 LCD Touch Screen Interface... 5 Touch Screen Calibration...5 TSA (Tank Sentinel Anyware) Interface... 5 Access Control... 5 Password Input... 6 Modifying Passwords... 6 Connecting a PC or Laptop Computer...6 Configuring IP Settings for Communication... 7 Obtain an IP Address Automatically... 9 Use the Following IP Address... 10 Check Status of Connection... 11 Connecting a PC or Laptop to the TS-5 series RS-232 Port... 11 Connecting a PC or Laptop to the TS-5 series COMM 1 Port... 11 Configuring COMM 1 Settings for Communication... 11 Check Operation of Connection... 14 Initial Console Configuration...15 Console Build Characteristics...15 Configuration and Preferences...15 Preferences Menu... 15 Configuration Options... 17 Network Parameters... 17 Date/Time Set... 18 Time Zone... 18 Remote Logging Host... 18 Programming and Navigation...19 Console Navigation...19 Navigation Buttons... 19 Character Navigation Buttons... 20 Programming System Parameters...20 System ID... 21 System Configuration... 21 Programming Modules... 22 Power Supply...22 AC Input Modules...23 Probe Modules...23 2-Wire Sensor Modules...23 3-Wire Sensor Modules...23 4-20 ma Input Modules...23 Relay Modules...24 Programming FMS Parameters... 25 Fuel Management System...25 Special Tanks...25 Manifold Tank System...26 E-Mail...26 Events...26 iii
Tank Sentinel Anyware (TSA)...27 Navigating Applications Remotely...27 Accessing Tank Sentinel Anyware... 27 Making Changes to System Parameters...27 Password Prompting...27 Setup...27 Backup Configuration Files...28 Miscellaneous...31 Leak Testing...31 Overview... 31 Tank Leak Tests Type and Frequency... 31 Static Tank Testing Requirements...31 When to Force Static Tank Leak Tests...31 Manually Forcing Static Leak Tests...32 Tank Leak Test Results... 33 Reasons Why Tank Leak Tests Fail...33 Steps to Take When a Tank Leak Test Fails...33 SCALD Tank Leak Tests... 33 Reasons Why SCALD Tank Tests may Fail...34 TS-LS500 Auto Learn Line Leak Testing... 34 Overview...34 Line Leak Test Requirements...34 Manually Forcing Line Leak Tests...35 Line Leak Test Results...36 Steps to Take When a Line Leak Test Fails...36 List of Alarms and Troubleshooting...37 Appendix A - Standard Tanks Table...42 Appendix B - Standard Products Table...44 Appendix C - Typical Tank Leak Test Times...44 iv
Important Safety Messages INCON equipment is designed to be installed in association with volatile hydrocarbon liquids such as gasoline and diesel fuel. Installing or working on this equipment means working in an environment in which these highly flammable liquids may be present. Working in such a hazardous environment presents a risk of severe injury or death if these instructions and standard industry practices are not followed. Read and follow all instructions thoroughly before installing or working on this, or any other related, equipment. As you read this guide, please be aware of the following symbols and their meanings: Warning Caution Danger This symbol identifies a warning. A warning sign will appear in the text of this document when a potentially hazardous situation may arise if the instructions that follow are not adhered to closely. A potentially hazardous situation may involve the possibility of severe bodily harm or even death. This is a caution symbol. A caution sign will appear in the text of this document when a potentially hazardous environmental situation may arise if the instructions that follow are not adhered to closely. A potentially hazardous environmental situation may involve the leakage of fuel from equipment that could severely harm the environment. This symbol identifies an electrical danger. An electrical danger sign will appear in the text of this document when a potentially hazardous situation involving large amounts of electricity may arise if the instructions that follow are not adhered to closely. A potentially hazardous situation may involve the possibility of electrocution, severe bodily harm, or even death. Alarms and warnings are designed to alert you with specific details when a problem occurs so you can take appropriate corrective action. System hardware failure warnings, tank related alarms, leak detection sensor alarms, and line leak alarms can be custom programmed to do many things. The events that require programming are denoted by a (p) below: - cause the red Alarm light or yellow Warning light to flash (standard) - activate / sound the console annunciator alarm horn (p) - activate internal output relays for external alarm devices (p) - print alarm reports automatically, either locally (integral printer), or remotely (USB - HP compatible printer) (p) - send alarm and test reports to a specified email address (p) - send reports to remote location(s), via internal data/fax modem (p) Warning Warning Warning Warning Warning Warning Follow all applicable codes governing the installation and servicing of this product and the entire system. Always lock out and tag electrical circuit breakers while installing or servicing this equipment and any related equipment. A potentially lethal electrical shock hazard and the possibility of an explosion or fire from a spark can result if the electrical circuit breakers are accidentally turned on during installation or servicing. Please refer to the Installation and Owner s Manual for this equipment, and the appropriate documentation for any other related equipment, for complete installation and safety information. Follow all federal, state and local laws governing the installation of this product and its associated systems. When no other regulations apply, follow NFPA codes 30, 30A and 70 from the National Fire Protection Association. Failure to follow these codes could result in severe injury, death, serious property damage and/or environmental contamination. Always secure the work area from moving vehicles. The equipment in this manual is usually mounted underground, so reduced visibility puts service personnel working on this equipment in danger from moving vehicles entering the work area. To help eliminate these unsafe conditions, secure the area by using a service truck to block access to the work environment, or by using any other reasonable means available to ensure the safety of service personnel. When the Tank Sentinel system is used to monitor tanks containing gasoline or other flammable substances, you may create an explosion hazard if you do not follow the requirements in this manual carefully.- All wiring must enter the console s enclosure through the designated knockouts. An explosion hazard may result if other openings are used. You must run wiring from probes or sensors to the Tank Sentinel console in conduits which are separate from all other wiring. Failure to do so will create an explosion hazard. 1
Warning Substituting components could impair intrinsic safety. TS-5XXXs are intrinsically safe for sensors installed in Class I, Division 1, Group D hazardous locations. Substitution of components could make the energy limiting circuitry in the system ineffective and could cause an explosion hazard. Repairs to a TS-5XXX console or attached components should only be performed by a qualified, factory-trained technician. Certified Programmer/Service Person: Only an INCON certified programmer or service person is allowed to access both the user interface keypad and areas internal to the Tank Sentinel console. Station Owner/Operator: The station owner or operator of the Tank Sentinel console is only allowed to access the user interface keypad. Access to areas internal to the console is strictly prohibited. Approvals All Fuel Management System models are UL and cul listed 6L79 as Liquid Level Gauge / Leak Detection Systems. Third party approved leak detection Pd (probability of detection) = 99.2 % for 0.1 or 0.2 gph leak tests (0.1 = annual precision test, 0.2 is the monthly regulatory compliance test). *The static tank test does not support Manifolded tanks. **SCALD is 3rd party approved for ONLY two Manifolded tanks. 2
Introduction The purpose of this manual is to guide installers, operators and technicians through programming and troubleshooting thets-5 console, so that it s configured based on a site s specific needs. The Fuel Management Systems (FMS) application within the TS-5 Series consoles tie together the monitoring and alarm capabilities of preceding automatic tank gauges with advanced technologies to supply tank and level data more accurately and efficiently. This manual is also designed to introduce technicians to the optional LCD Graphical User Interface, which is used as an input device to program system configuration and maintain all applications from the front panel of the console. Overall safety issues, troubleshooting information, warranty, service and return policies, as defined in this manual, must be followed. FMS Functions The main function of the Fuel Management System is to represent levels for inventory and tank leak testing by monitoring probe inputs and performing calculations based on those inputs. Line leak sensing devices also provide input signals. Results from these calculations may be used for system monitoring and/or regulatory compliance. The console, in conjunction with external fuel system equipment, may provide positive system shutdown, based on programmed rules. Sites that utilize Fuel Management Systems have the ability to monitor and perform: Tank Inventory Level Information Tank Leak Detection Sensor Configuration Line Leak Detection Sump Leak Detection Compliance Line and Leak Testing FMS also allows sites to generate and print the following reports: Inventory Reports Delivery Reports Tank Test Results SCALD Testing Reports Regulatory Reports Sensor Reports 3
Definitions and Acronyms Module A module is a plug-in card within the TS-5 series console that is used to perform various functions of the console. The modules are used for field wiring of the input and/or output of electrical signals between different functional equipment pieces. RS-232 An IEEE standard for serial communication using a 9-pin connector. RS-485 An IEEE standard for serial communication using STP/UTP wiring. RJ-45 An IEEE standard connector for use in communications with STP wiring. Usually data. RJ-11 An IEEE standard connector for use in communications using STP wiring. Usually voice and fax. 2SM 2-Wire Sensor Module (Intrinsically Safe) ACIM AC Input Module AIM 4-20mA Analog Input Module (Intrinsically Safe) AST Aboveground Storage Tank ATG Automatic Tank Gauge CARB California Air Resources Board CM Controller Module DCE Data Communication Equipment DIM Dispenser Interface Module DTE Data Terminal Equipment DW/DWT Double Wall/Double Wall Tank EVR Enhanced Vapor Recovery FMS Fuel Management Systems IS Intrinsically Safe ISD In-Station Diagnostic LCD Liquid Crystal Display LIM LonWork Interface Module LLD Line Leak Detection PC Personal Computer PM Probe Module (Intrinsically Safe) PSM Power Supply Module RM Relay Module SCM Secondary Containment Monitoring STP/UTP Shielded Twisted Pair / Unshielded Twisted Pair Wiring TPI Turbine Pump Interface TS-5 TS-5 Series FMS Consoles (TS-5/608, TS-550/EMS, TS-5000/EXPC) TS-EMS Environmental Monitoring System TS-EXPC Expansion Console TSA TankSentinel Anywhere USB Universal Serial Bus UST Underground Storage Tank VRM Vapor Recovery Monitoring XML extensible Markup Language Related Documentation The system installation and operation instructions, troubleshooting guide and console maintenance manual are provided for your use in separate documents. Detailed installation and testing instructions for each type of leak detection sensor are present in the relevant manual, and, likewise, the installation, testing, and programming of various upgrade kits and optional accessories are also contained in separate manuals, addenda or in one of this document s appendices. TS-5 Series Fuel Management Systems Installation Guide (000-2150) TS-5 Series Fuel Management Systems Operators Guide (000-2151) 4
General After the Fuel Management System has been installed, typically your interaction with the system will be from the LCD display, on-board printer; or using TSA (Tank Sentinel Anyware) software to program and monitor the console remotely. Remote operation can be performed from a PC, either attached directly or through a network connection to the console. All of the features of the console are available through these input/output devices. Also, the console may be set up to generate and send automated reports to email accounts or print reports at a programmed time. At times, it may be required to obtain console information, such as model and serial numbers. The model number is physically located on the face of the console. The serial number is located on a small plaque placed on the bottom of the left panel. This label also contains the model number, voltage, manufacturer s address, a warning symbol and the unit s voltage specifications. User Interfaces (UI) LCD Touch Screen Interface A LCD touch screen is standard on the TS-5 (TS-608) consoles and can be ordered as an option on the TS-550 (TS-EMS) and TS-5000. The D designation in the console s model number indicates that a LCD display was ordered with the system. This bright display, with an adjustable contrast setting, allows easy viewing in any lighting condition. A programmable screen saver automatically turns the backlight off after 5 minutes, if selected, and extends the life of the display. Touch Screen Calibration During initial setup, it will be necessary to calibrate the touch screen function of the LCD display. Calibrating the touch screen will enable the console to better recognize the area that you touch, so that you can accurately enter in information. To calibrate the touch-screen function of the display, you must first access the calibration application. 1. From the HOME MENU, press MAIN MENU > DOWN > TOOLS > TOUCHSCREEN CALIBRATION. 2. The console will ask if you are sure that you want to proceed, answer Yes. 3. Follow the on-screen instructions to complete the calibration process. TSA (Tank Sentinel Anyware) Interface Each TS-5 Series console includes an Ethernet port and programming options to eliminate the need for an Ethernet port server or a external/internal modem (although both options are still available). The advantages to using an Ethernet connection are: faster connection speeds, quicker data transfer rates, less data errors or quicker recovery of data when errors occur, and it does not require extra software or drivers to be loaded. This means that console parameters can be modified and that status/alarm reports can be printed from virtually anywhere. Access Control There are three access levels programmed into the console s operating system: Guest, User, and Administrator. Each level will allow an operator to access different features or change specific settings on the console. This security feature prevents unauthorized tampering of console configurations. The User Role icon will appear in the upper-right corner of the LCD display as one of the following: ONE BAR filled operates at the GUEST level. Guests are allowed to access menu options and check the system configurations. The GUEST will not be able to modify the console settings. TWO BARS filled operates at the USER level. Users are given limited access to certain areas of the operating system to make changes or print reports. THREE BARS filled operates as an ADMINISTRATOR. This level grants access to all areas of programming and setup configuration. The administrator privilege is usually assigned to the designated technician of a site. 5
Password Input To modify console settings and change passwords, you must first enter in the current Administrator password. The default password is, in all lower case letters, admin. From the touch screen display, gaining Administrator privileges to perform high level functions with the console is done by navigating through the following menus to enter a password: 1. Once the console is powered up, press the Main Menu button. 2. Scroll down by pressing, and then press the Tools Application button. 3. Press Enter Password in the application window, and then enter the correct password for the access level required. Help is provided for navigation, (see Section 1: Console Basic Operation, Console Navigation). 4. Verify the correct password has been entered, and then press. Notice a change to the User Roll icon, for Administrator it will indicate status with three bars filled. To reset the level back to Guest, press the User Roll icon or enter the guest password. Modifying Passwords For initial settings and continuous security purposes, the console will allow you to change any password used for accessing console functions. When changing passwords, make note of the password and keep it in a secure, memorable place. The password you choose must be at least two characters long with a maximum of 16 characters spaces and special characters are allowed as part of your password. The Administrator status is required to change passwords. To check your current status, look at the User Roll icon. From the touch screen display, changing access passwords is done by navigating through menus to modify a password. 1. Once the console is powered up, press the Main Menu button. 2. Press the Configuration Application button. 3. Press Passwords in the application window, and then press the corresponding button to change the password for that access level. Help is provided for navigation. 4. Verify the correct password has been entered, and then press the Checkmark button. Connecting a PC or Laptop Computer To access the console using the TSA interface, connect a laptop or PC to the console via either the Ethernet port or the COMM 1 serial port. If the console is connected to a local network, you can perform this setup from any PC on that network by utilizing a web browser application, such as Microsoft s Internet Explorer or Mozilla s FireFox (the console s IP address may need to be modified see Configuration in Section 2). The following instructions are written specifically for Microsoft s Windows XP operating system. For assistance with other operating systems, please contact Franklin Fueling Systems Technical Services. Connecting a PC or Laptop to the TS-5 series Ethernet Port 1. Using an Ethernet Crossover, 10 Base-T cable, plug the RJ-45 connector on one end of the cable into the Ethernet port of the console. 2. Plug the RJ-45 connector on the opposite end of the cable to the Network Interface Card of the computer. 3. Verify that the green POWER LED on the front panel of the console is lit, which indicates that the console has power. 4. Power up and log onto your PC. Note: You may need to reconfigure your TCP/IP settings to allow the computer to communicate with the console. 6
Configuring IP Settings for Communication Before attempting to modify any computer settings, contact the Information Technologies department of your business, if available. Some computer accounts may have restricted permissions to overcome before any changes are allowed to be made to TCP/IP settings. At the PC: 1. Power up the PC and log into your Windows operating system. 2. Click on Start, then select Control Panel. 3. There are (2) two views settings possible when using Windows XP: In Category View, click on Network and Internet Connection, then click Network Connections. 7
In Classic View, click on Network Connections. 4. Right-click on Local Area Connection and select Properties. 8
5. In the Local Area Connection Properties dialog box, under This connection uses the following items, select Internet Protocol (TCP/IP) and click Properties. There are many ways to configure a computer to communicate with a TS-5 series console. These factors are dependant on the user s computer knowledge and how the computer is currently configured. To determine which method is best for your site, read the instructions in the following section carefully. Make detailed notes on the current configuration of the TCP/IP settings on the PC you are using. Read both the Obtain an IP address automatically and the Use the following IP address methods before making a choice between the two. Obtain an IP Address Automatically Computers commonly use this setting to obtain an IP address automatically. 1. If Obtain an IP address automatically is selected, it may be best to click the Alternate Configuration tab. 9
2. Select User Configured. 3. Enter an IP address. For simplicity, make the last segment of the IP one number different than the IP address of the console. Upon initial setup ONLY, the numbers used in the figure may be used to configure the TCP/IP settings of your PC. 4. Leave all other information blank and click OK. Note: The consoles default IP address is 192.168.168.168. If the PC is normally configured to acquire an IP address automatically, Alternate Configuration may be used, as mentioned above, to allow a connection to be enabled without the necessity of reconfiguring the computer each time it will be used to connect to this console. Use the Following IP Address 1. If Use the following IP address is selected and the entry boxes contain any information, record this information for use when console programming is complete. 10
2. Enter an IP address. For simplicity, make the last segment of the IP one number different than the IP address of the console. Upon initial setup ONLY, the numbers used in the figure may be used to configure the TCP/IP settings of your PC. 3. Leave the DNS information blank. Note: The consoles default IP address is 192.168.168.168. If the PC is normally configured to Use the following IP address, ensure that all display information is recorded and kept prior to making any changes. It may be necessary to utilize this information to reconfigure the console once programming is complete. Check Status of Connection 1. Check the status of your connection by going to the Network Connections window. 2. If the connection status is disabled, enable it by right-clicking on the Local Area Connection and selecting Enable. If technical difficulties arise, please contact Franklin Fueling Systems Technical Support before proceeding. At this point, more information on navigating TSA is provided in Section 4: TSA of this manual. Connecting a PC or Laptop to the TS-5 series RS-232 Port COMM 1 is used to connect a PC or laptop with the console via the TSA interface for programming or remote monitoring. COMM 2 is not used at this time. Note: The PC or laptop will recognize this serial connection as a network connection and will not allow the use of a Local Area Connection simultaneously. While it is not necessary to disconnect the Local Area Connection to connect using the Serial port, it will be necessary to disconnect the Serial Connection through the computers operating system in order to use the Local Area Connection again. Connecting a PC or Laptop to the TS-5 series COMM 1 Port 1. Using a female to male DB-9 straight serial cable, connect the Female end of the serial cable to the serial communication (COM) port of the computer. 2. Connect the Male end of the serial cable to COMM 1 on the bottom of the console. Configuring COMM 1 Settings for Communication 1. Select Start > All Programs > Accessories > Communications > New Connection Wizard. 2. Select Set up an Advanced Connection. 11
3. Select Connect Directly to Another Computer. 6. Select the communication port to be used from the Select a Device dropdown list. 4. Select Guest. 7. Select My use only. 5. Enter a name under Computer Name (it can be the site name). 8. For convenience, a shortcut may be created on your desktop. Click Finish to complete the wizard. 12
9. In the Network Connections window, right-click the new direct connection that was created and select Properties. 10. Under the General tab, select Configure. 11. Change the Maximum speed (bps) to 57600. 12. Disable all of the Hardware Features and click OK. 13. Select the Options tab. 14. Disable all of the Dialing Options. 13
15. Leave the existing Redialing Options as they are. 18. Select the Networking tab. 19. In the Type of dial-up server I am calling, select PPP: Windows 95/98/NT4/2000, Internet from the dropdown list then click OK. 16. Select the Security tab. 17. Select Advanced (custom settings). Check Operation of Connection 1. As before, open Network Connections. 2. Right-Click the new direct connection and select Connect. The status should change to connected. At this point, the computer is connected to the console. If you experience technical difficulties, please contact Franklin Fueling Systems Technical Support before proceeding. At this point, more information on navigating TSA is provided in Section 4: TSA of this manual. 14
Initial Console Configuration Before the console can be used, an intial setup must first be performed. This portion of the guide will instruct you on how to set custom parameters by navigating through the programming options and set up the TS-5 series console for the first time. Console Build Characteristics Each console is custom ordered and built to customer specifications. That means that all of the hardware (modules) and software options needed for your site are installed and tested. Before programming, check the status and version of each module and verify that your purchased options are present. 1. At the Home Status screen, press System Application. 2. The System Status screen will appear. Here you can see a module s description, installed slot, operational status, and version. 3. Press the Application Menu button. Identification View to locate the System Serial Number, Ethernet Address (not the same as IP address) Controller Serial number and Date/Time of manufacture. Options Displays the current installed software options. Configuration and Preferences Configuration and Preferences include how information will be displayed and configuring the console for its location and communication and access options. Preferences Menu Starting at the Home Menu, press the Main Menu button. And then select Preferences. Use the Preference tables on the following pages to select the menu options to be changed. 15
Translation Options Language English Spanish (Español) Russian (Русский) Chinese (Simplified) ( 中 文 ( 简 ) Date/Time Short date format Long date format Year/month date format Short time format Long time format Options MM/dd/yyyy M/d/yyyy M/d/yy MM/d/yy MM/dd/yy Yy/MM/dd yyyy-mm-dd dd-mmm-yy User Defined EEEE, MMMM dd, yyyy MMMM dd, yyyy EEEE dd MMMM, yyyy dd MMMM, yyyy User Defined MMMM, yyyy User Defined HH:mm H:mm hh:mm a h:mm a HH:mm:ss H:mm:ss hh:mm:ss a h:mm:ss a User defined Symbol MM M MMM dd d yyyy yy HH hh mm ss a EEEE Representation Two-digit month with leading zero (i.e. 01 for Jan ). Two-digit month, no leading zero (i.e. 1 for Jan ). Three-letter month (i.e. JAN, FEB, AUG ). Two-digit day with leading zero (i.e. 01, 02 ). Two-digit day, no leading zero (i.e. 1, 2 ). Four-digit year (i.e. 2006 ). Two-digit year (i.e. 06, 07 ). Two-digit hour with leading zero; 24-hour format. Two-digit hour, no leading zero; 24-hour format. Two-digit minute, with leading zero. Two-digit second, with leading zero. A.M. or P.M. indicator. Numbers Digit grouping Digit grouping symbol Decimal symbol Options Group digits by 10 3 using specified symbol (i.e. either 123456789 or 123,456,789 ). Symbol used to group digits (i.e., ; _ ). User defined option. Symbol used to separate decimal units (i.e.. ;, ). User defined option. Display leading zeroes Displays decimals with leading zero (i.e. with 0.123 ; without.123 ). 16
Units Volume Length Temperature Flow FMS - Line Pressure Options Liters Gallons Imperial Gallons Millimeters Centimeters Meters Inches Centigrade Fahrenheit Liters/Hour Cubic Centimeters/Second Cubic Feet/Hour Gallons/Minute Gallons/Hour Pascal Bar Pounds per square inch Inches of Water Inches of Mercury Other Refresh Rate Show XML Tool Options How often the systems information is updated. Displays the Tool in the upper right corner of the browser window. Configuration Menu Configuration Options Using the options in this menu, you can configure the console passwords, network parameters, current time and date and set an accurate time zone. For instructions on setting passwords (see Section 1: Console Basic Operation, Changing Passwords). Once the console has been powered up, navigate the console by pressing the screen on the appropriate button. 1. 2. Starting at the Home Status Menu, press the Main Menu button. Select the Configuration button. 3. Select from the options in the Network Parameters section that follows to view/change console configuration settings. Network Parameters To communicate with your network equipment (i.e. router, switch, hub, etc.), and then you will need to modify the network parameters. IP Address This is a logical (electronic) address, like your street address, that the console uses to route information. This address will have to match your network, if connected to a network, in order to talk to a remote communication device, your PC or laptop computer. Network Mask Masking is a way to diversify the use of multiple subnets. The mask must match that of the network the console is connected to. Masks are used in networking to create sub-networks within a whole, like slicing and apple. You have separate slices that may be in different locations, but they are still from the same apple. Administrators use this to make separate networks, to maximize bandwidth or capacity of medium resources (cables or fiber). Therefore, when your network uses static IP addressing (assigned by an administrator), this mask must match the Network Mask of the router port that it is attached to. If the network utilizes a DHCP server (automatically assigns IP addresses) then the mask should meet the specifications set by your administrator. Gateway The Gateway is the logical address to the nearest router port, commonly the one that is connected to the console. Consult your administrator for details on this and other network parameters. 17
Date/Time Set To set the date and time, press the button that corresponds with your selection and select the correct option from the list. If your choice does not appear on the first screen, use the up and down navigation buttons to scroll through more options. When finished, confirm your selection by pressing the checkmark or OK button. It is important to enter the date and time information correctly to ensure reports and alarms can be accurately tracked. Time Zone Set the Time Zone according to your geographical location. If your choice does not appear on the first screen, use the navigation up and down buttons to scroll through more options. When finished, confirm your selection by pressing the checkmark or OK button. Remote Logging Host Logging event information can be done remotely by using this option. Type the address of the remote host that the console will communicate with. 18
Programming and Navigation Console Navigation The operating system is designed so that a user may navigate with ease. Manageable applications allow the user to modify programming options by responding to on-screen commands. The following instructions will give you a good feel for the operating system functions, so that issues can be corrected efficiently without interrupting dispensing or sales. Access to application sub-menus within the console is gained by pressing the corresponding menu option button on the display. To navigate the console, it may be necessary to become familiar with the graphical icons. Console application menus / sub-menus are outlined in the next section of this manual. Path Bar Shows the path/description of information displayed. User Role Displays the access level of the current user (determined by the password input). Application Window Displays the current application content. Back Returns you to the previous screen. Home This button will bring you back from any application to the home status screen. Date/Time The current date and time. This will let you configure Time/Date settings. Main Menu Access the Main Menu application. Status Displays a check for OK or an exclamation for alarm. When alarms exist, pressing this will bring you to an alarms page. Print Report Pressing this button will take you to a menu of reports. Navigation Buttons There are many ways around the applications of the TS-5 series console. Listed below are a few buttons that will help you navigate the functions of the console. Exit: Takes you back to the Home Menu. Scroll Up: When this button appears on the right side of the screen it indicates more menu options are available and pressing this button will scroll up through the options. Scroll Down: When this button appears on the right side of the screen it indicates more menu options are available and pressing this button will scroll down through the options. 19
Character Navigation Buttons When prompted to enter system information, press the corresponding keys. Character Selection: Selects between upper case letters, lower case letters and numerals. Note how the characters on the input buttons change as you scroll through the options. Backspace: This will move the cursor one space to the left and delete the last character. Clear: Deletes all of the data on the entry line. Enter: Allows the data to be accepted. When this button is pushed, the configuration will be set for the item you are changing. Cancel: Will return to the application you were changing. No changes will be made to console settings. Restore Default: This button will restore the original settings programmed into the console during manufacture. Programming System Parameters Using the touch screen function of the console to program, navigate from the Home Status screen by pressing the Main Menu button. At the Main Menu, press the Setup button. The Setup screen looks like this: To make a modification, select the parameter that you want to change. Type the new setting in using the characters available. When finished, press the checkmark. When Confirmation is displayed, press Yes to save and apply, or No to exit without saving you may press cancel to continue making changes. Changes will not be applied until you return to the main menu. Use the programming tree on the following pages for a more descriptive representation of each option, which shows the submenus of each menu item. The console will update the menus as additional data or information is required during programming. Please note, features appearing in this guide may not be available, unless the option is purchased with your console. Default parameters are noted by the use of parentheses (). It is recommended to have the following items prepared before beginning console programming: Site location information to setup Site ID Communications parameters for external equipment to match console settings Wiring diagrams of site if necessary; to identify sensor and/or probe location Manufacturers Tank Charts for special tank correction tables Probe stickers with gradient and RTD location for special probes 20
System ID Group Name Parameter Parameter Max Description Name Value Characters System ID Site Name (Site Name) Physical name of site. 40 Web UI URL (http://localhost/tsa) URL address of site. 40 ID Line 1 (blank) These lines should contain the physical address of the site. This 40 ID Line 2 (blank) information will be used in the header of reports and to identify 40 ID Line 3 (blank) site properties when using web UI. 40 ID Line 4 (blank) 40 ID Line 5 (blank) 40 System Configuration Group Name Parameter Name Parameter Value Description Max Value System Configuration Technical Support Key (0) Enter the appropriate key number. 0-1 Enable Diagnostics (No) Enables the Diagnostics option. Yes/No Modules Expected DC Input (for future use) (0) These settings are preset by ordered options. This 0 AC Input (0) value represents the number of each module installed. 0-6 Relay (0) When a module is installed, the console will open more 0-6 Probe (0) options base on which module will be utilized. 0-6 2-Wire Sensor (0) 0-6 3-Wire Sensor (0) 0-6 4-20mA Input (0) 0-12 Printer (0) 0-1 Modem (0) 0-1 LON (0) 0-1 DIM (0) 0-1 Diagnostics The rate that the diagnostics will automatically refresh Application Data Update Interval (60) displayed data. # sec Enable Interactive Command Line (No)?? Yes/No Trax Files (No)?? Yes/No Trax Console (No)?? Yes/No Trax Key (0)??? 21
Programming Modules The Fuel Management System is composed of a custom set of modules. Each module maintains individual characteristics. Parameters must be set to match the site configuration. The programming table below will assist in this setup. Power Supply Power Supply Group Name Parameter Name Parameter Value Description Max Value RS-485 Enable Interface (No) Enables TS-DIM options. Yes/No TS-DIM Enable Interface (No) Enables DIM Communications options. Yes/No Communication Baud Rate (9600) Data transmission speed in bits per second. 1200-57600 bps Data Bits (8) Number of bits that represent data. 7-8 Parity (None) Stop Bits (1) Response Timeout (8) Value of parity (error check) bit. Number of stop bits, notifies receiving device of end of data packet. Period of time the device will wait until transmission stops in seconds. None, Even, Odd Precision (2)? 1-8 Fuel Points Number of Fuel Points (0) Number of fueling points on site. 1-32 Fuel Point # Number of Meters (0) Number of meters at site. 1-8 Meter # Grade (1) Type of product flowing through meter. 1-8 RS-232 Baud Rate (9600) Data transmission speed in bits per second. 1200-57600 Relays Data Bits (8) Number of bits that represent data. 7-8 Parity (None) Stop Bits (1) Response Timeout (8) Value of parity (error check) bit. Number of stop bits, notifies receiving device of end of data packet. Period of time the device will wait until transmission stops in seconds. 1-2 1-10 None, Even, Odd Channel # Name (Relay 1) Given name of the relay. abc# Enabled (Yes) Whether the Relay is Enabled or not. Yes/No Type (Unknown) Equipment connected to the relays output. Unknown Submersible Alarm Solenoid Dispenser Other Polarity (Normal) Allows the polarity to be inverted. Normal, Invert Logic (OR Logic) The type of logic that the gate will use to process incoming signals. In OR, if any combination of inputs is active, the relay is active. With AND, when all inputs are active, the relay is active. In XOR, if all inputs are in the same state (on/off), the relay is inactive. 1-2 1-10 OR, AND, XOR Physically Wired As (Normally Open) How the relay is wired internally. NO, NC Number of inputs (0) This adjusts the circuit to accommodate incoming signal levels. Input # Type (Unknown Module) Chooses which module is inputting the signal to the relay. Low Voltage Inputs 1-32 Unknown Controller Power Supply Probe 2-wire Sensor 3-wire Sensor Channel # Name (LV Input 1) Given name of input. abc# Enabled (Yes) Whether the input is Enabled or not. Yes/No 22
AC Input Modules Parameter Group Name Parameter Name Description Max Value Value AC Input Modules Number Gasoline Hooks per Dispenser (2) Including diesel. 1-8 Module # Channels (0) Number of channels in use per module. 1-12 Channel # Name (AC Input 1) Given name of channel. abc# Probe Modules Enabled (Yes) Yes if channel is used. Yes/No Active High (Yes) Yes will activate channel when high voltage is present. No will activate channel with no voltage present. Group Name Parameter Name Parameter Value Description Max Value Probe Modules Module # Channels (0) Number of channels in use per module. 1-12 Channel # Name (Probe 1) Given Name of Probe. abc# 2-Wire Sensor Modules Yes/No Enabled (Yes) Yes if this probe channel is used. Yes/No Type (TS-LL2) Type of probe connected. TS-VFM TS-LL2 Unknown Group Name Parameter Name Parameter Value Description Max Value 2-Wire Sensor Modules Module # Channels (0) Number of channels in use per module. 1-12 3-Wire Sensor Modules Channel # Name (2-Wire Sensor 1) Given name of channel. abc# Enabled (Yes) Yes if this channel is used. Yes/No Group Name Parameter Name Parameter Value Description Max Value 3-Wire Sensor Modules Module # Channels (0) Number of channels in use per module. 1-12 4-20 ma Input Modules Channel # Name (2-Wire Sensor 1) Given name of channel. abc# Group Name 4-20mA Input Modules Enabled (Yes) Yes if the channel is used. Yes/No Parameter Name Parameter Value Description Max Value Module # Channels (0) Number of channels in use per module. 1-8 Channel # Name (4-20mA Input 1) Given name of the channel. abc# Enabled (Yes) Yes if the channel is in use. Yes/No Service Type (Analog) Determines the output signal. Analog SCM LLD Low Range (-5) Low voltage level of output signal. # High Range (5) High voltage level of output signal. # Log Data (No) Used to log signal data. Yes/No 23
Relay Modules Group Name Parameter Name Parameter Value Description Max Value Relay Modules Module # Channels (0) Number of channels in use per module. 1-8 Channel # Name (Relay 1) Given name of the channel. abc# Enabled (Yes) Yes if the channel is in use. Yes/No Type (Unknown) Equipment connected to the relays output. Unknown Submersible Alarm Solenoid Dispenser Other Polarity (Normal) Allows the polarity to be inverted. Normal, Invert Logic (OR Logic) The type of logic that the gate will use to process incoming signals. OR, AND, XOR Physically Wired As (Normally Open) How the relay is wired internally. NO, NC Number of inputs (0) This adjusts the circuit to accommodate incoming signal levels. 1-32 Input # Type (Unknown) Type of module that is sending the signal. Unknown Controller Power Supply AC Input Probe 2-wire Sensor 3-wire Sensor 4-20 ma Channel (LV Input 1) Determines which module is sending the signal. 1-2 24
Programming FMS Parameters Here is where specific equipment parameters will be modified to match the site setup. Fuel Management System Group Name Fuel Management System Parameter Max Parameter Name Description Value Value Ullage Percent (95) Percent of tank level used to calculate space left. 70-100 % Delivery Delay (15 min) Time after delivery when increase is reported. # min. Correction Temperature (60.00 F) Product temperature correction. # Static Tank Testing Monthly Leak Test Threshold (0.00 gpm) Static leak tolerance for testing tanks. # gpm Yearly Leak Test Threshold (0.00 gpm) Static leak tolerance for testing tanks. # gpm Gross Leak Test Threshold (0.05 gpm) Static leak tolerance for testing tanks. # gpm Confidence (99%) Leak testing confidence. 90, 95, 97.5, 99 % Minimum Leak Test Time (2 hr) Minimum amount of time used to test. 0-8 Maximum Leak Test Time (8 hr) Maximum amount of time used to test. 1-8 Alarm On Precision Leak Test Failure (No) Used to produce an alarm upon failure. Tanks Number of Tanks (0) Number of tanks in fuel system. 0-48 Tank # Name (Tank 1) Given name of tank. abc# Yes/No Type (Special 1) Type of tank. Std./Spcl. Manifolded (No) Used for Manifolded tanks. Yes/No Product # (1) Type of product in tank. 1-48 Delivery Threshold (200.0 gal) Amount of increase to report delivery. # gal Theft Threshold (5.0 gal) Amount of decrease to report theft. # gal Limits High High Product Volume Limit (10,000.0 gal) Product volume to produce alarm. # gal High Product Volume Limit (10,000.0 gal) Product volume to produce alarm. # gal High High Product Level Limit (96.00 in) Product level to produce alarm. # in High Product Level Limit (96.00 in) Product level to produce alarm. # in High Water Level Limit (2.00 in) Water level to produce alarm. # in Low Product Volume Limit (0.0 gal) Product volume to produce alarm. # gal Low Low Product Volume Limit (0.0 gal) Product volume to produce alarm. # gal Probe Channel (Probe 1) Channel used for the probe in tank. Probe Static Tank Testing Special Tanks Type (Standard 53) Type of probe used in this tank. Std./Spcl. Ratio (1 to 1 tip to head) Ratio of float movement in proportion to product level. 1:7-9 for use with moorman gauge interface. 1:1; 1:7; 1:9 Float Type (4 in gas) Type of float(s) used on probe. 4, 3, or 2 in. Gas/Diesel, Stainless, Propane Number of Floats (2) Specifies number of floats on probe. 1-2 Gradient (9.03000 µs/in) Speed of probe wire. # µs/in Product Offset (0.00 in) Used for compensation of tank tilt. (see Appendix xx: # in Water Offset (0.00 in) Calculating Tank Tilt). # in Enable Continuous Testing (No) Enables continuous tank testing. Yes/No Run Input Module Type (Power Supply) Run Input Module Number (1) 1 Run Input Channel Number (1) 1-2 Power Supply SCALD Enable (No) Enables SCALD tank testing. Yes/No Qualify (0 %) Required percent full to run SCALD test. # % Group Name Parameter Name Parameter Value Description Max Value Fuel Management System Special Tanks Special # Shape (Horizontal cylinder) Physical shape of the tank. Length (160.00 in) Length of tank in inches. # in Diameter (96.00 in) Diameter of tank in inches. # in 25
Manifold Tank System Group Name Parameter Name Parameter Value Description Max Value Fuel Management System Tanks Number of Tanks (0) Number of tanks in fuel system. 0-48 Tank # Manifolds Name (Tank 1) Given name of the tank. abc# Type Special 1 Type of tank used. Std/Spcl Manifolded (No) Enable a manifold. Yes/No Manifold # (1) Number of manifold. 1-24 Manifold # Name (Manifold 1) Given name of manifold. abc# Product # (1) Number of product in tanks. 1-48 Delivery Threshold (200.0 gal) Amount of increase to detect delivery. # gal Theft Threshold (5.0 gal) Amount of decrease to detect theft. # gal E-Mail Group Name Parameter Name Parameter Value Description E-Mail From Address your_from@address.com Address of sender (console). Events SMTP Host your_smtp_host_address IP address of SMTP Host. SMTP Port 25 Port address of SMTP. Enable Authentication No Data authentication (if required). Maximum Queue Size 20 Maximum size of queue in Megabytes. Retry Timeout 3600 Time, in seconds, that the console will wait before attempting to resend the message. Watchdog Timeout 30 Time, in seconds, that the console self-monitoring program waits when it expects and error due to software or power quality problems. Group Name Parameter Name Parameter Value Description Options Rules Rule New Rule # Name (New Rule #) Given name of rule. abc# Events Enabled (No) Yes to enable rule. Yes/No Event Type (New Alarm Occurred) Event type that triggers action. New Alarm Occurred; Alarm Status Changed; Application Event; Scheduled Category (Any) System that event occurs in to trigger action. Code (Any) Error/Trouble Event Code that triggers action. Device (Any) Device that created the alarm condition. Any; System; FMS; VRM; SCM; Other (see below) Various State (Any) State of alarm to trigger action. Various 26
Tank Sentinel Anyware (TSA) Navigating Applications Remotely TSA offers several ways to navigate through applications: easy-to-read web pages that use hyperlink text (words or characters that, when clicked, take you to another page) to move through the menus, text and drop boxes and buttons allow inputs to be made efficiently, and on-screen prompts automatically pop-up instructions to verify each step. Not all application functions, like Network Configurations, are available at all levels though, so, in order to access these coptions, you need to be logged in at a high enough User Role. Accessing Tank Sentinel Anyware 1. To access the console using TSA, open a web browsing application. 2. Type the IP address (the default IP Address is 192.168.168.168) into the address bar of the browser window. To access the console using a remote PC, setup communications per Section 2 of this manual. When using a PC or Laptop to access console applications through a direct or network connection, a TS-5 console incorporates a XML (extensible Markup Language) based access method. If the console is equipped with an optional LCD screen, the connection settings may be modified using the touch screen function of the console. Making Changes to System Parameters 1. To make any changes on a settings page, click Edit. 2. Once the preferred selections have been altered, click the confirmation option Yes in the yellow shaded area near the top of the window. 3. At this point, the system may prompt for a password. Password Prompting After changes have been made to the consoles parameters, if the appropriate access level has not been entered, the system will prompt for a password. If you haven t obtained the appropriate access level, you will be prompted Error: Insufficient privileges in a red shaded area, near the top of the window. 1. Type the password for the access level required to save changes into the text-box and click Apply. 2. You will then be prompted again to save your changes; click the confirmation option Yes in the yellow shaded area near the top of the window. When you ve finished with configuring your programming options, keep system security in mind and, to prevent unauthorized personnel from gaining access to console configurations, lower the access level to Guest. To do this from the TSA interface, click TS-550 System - Guest access level. Notice that the User Role changes back to Guest. Setup The programming options for the TSA interface are identical to the LCD interface; however, they are represented differently due to their respective graphical interfaces. Use the programming tables in Section 3 as a reference in programming your console with TSA. 27
Backup Configuration Files Download Backup configurations allow you to download the setup file and store it on any PC or Laptop connected to the console. This file is can be uploaded to the console in the future to recover lost settings or copy settings from one site to another. 1. Open a web browsing application, type the IP address (the default IP address is 192.168.168.168) into the address bar of the browser window. 2. The console will navigate to the Home Status page, indicated by the word Status displayed in the header. 3. Left-Click once on Setup. 28
4. To download a site configuration, click Download. A File Download dialog box may appear, and, if it does, select Save to open an explorer window. 5. Select a location to save the configuration file. Then, type the File Name you want to create. Use something that identifies the file with the site and represents the date saved. Click Save. The file is now stored in the location of your choice and ready to upload when necessary. It is recommended that a backup copy of this file is created and stored on another medium, to ensure that the file s integrity is maintained. Upload When required, the backup configuration file will need to be reloaded onto the console to restore a previous setup. When uploading, it is important to remember that network parameters may be affected by the change, rendering it unreachable from a remote location. If the downloaded file contains an IP address different from the one currently in use, someone will need to locally reprogram the correct address into the console in order to communicate remotely. 1. Open a web browsing application, type the IP address (the default IP Address is 192.168.168.168) into the address bar of the browser window. The console will navigate to the Home Status page, indicated by the word Status in the header. 29
2. Left-click once on Setup. 3. To upload a configuration file, click Upload on the Setup page. At this point, the console may prompt for a password if the proper access level has not been obtained. 5. An Upload Confirmation window will open. Left-Click Browse to locate the correct file. Find the location of your configuration file, click on the file name, and then click Open. This process may take a few moments for the console to apply the settings and reboot. To indicate that the update was successful, you will see this notification window. 30
Miscellaneous Leak Testing All TS-5 series console models meet (or exceed) the requirements of the U.S. Environment Protection Agency (EPA/530/ UST-90/006 test protocol) for Automatic Tank Gauging Systems (ATGS) for Monthly Monitoring for 0.2 gal/hr leaks of Underground Storage Tanks. The system(s) also meet (or exceed) the requirements for Annual Tank Tightness Testing for 0.1 gal/hr leaks of the National Work Group on Leak Detection Evaluations (NWGLDE). For the most recent third-party documentation, visit the NWGLDE website at www.nwglde.org. Overview Tank and/or line leak tests are performed on a regular schedule according to test type. In addition, leak tests can be started manually from the console display or web interface. To obtain valid results, leak tests should be started when conditions in the tank or line are stable and will remain stable throughout the test (such as during non-business hours). A test will not and can not pass if tank and/or line conditions are disturbed. Deliveries and dispenses will cause thermal instability or product turbulence, which will interfere with tank leak testing. These disturbances may cause the test to report a failure, an increased result, or cause the test to run for 8 hours and report an indeterminate test result. Wait at least 6 hours after a product delivery, and 2 hours after product dispensing stops, before forcing Tank Leak Tests. Make sure there is enough time to run the test without interruption print out a test Estimate Report before running a tank test. Generally tank tests take about 4 to 5 hours to finish (the exact time required depends on the type of test being performed, size of the tank, volume of product in the tank, and the product temperature). The best time to test the tank integrity (leak test) is when it is full or nearly full. Regulatory requirements in some areas insist on having a certain percentage of product in the tank before a test can be considered valid and in compliance. Try to run tests on tanks that are 50% full or greater. SCALD leak tests can run only when tank levels are at or above the set Qualify value. Tank Leak Tests Type and Frequency Tank Testing software (option T) includes Static and SCALD tank testing. Both tests comply with federal, state and local codes and regulatory agencies, which specify how often to run these tests. Consult and comply with these rules and regulations. Caution It is the tank owner s obligation to comply with the procedures and the reporting requirements of federal, state and local regulations. You are legally bound to follow these regulations explicitly. When policies conflict with this manual, follow the regulations. Static Tank Testing Requirements Print a leak test Estimate Report. There must be enough quiet time to finish the test with no product dispensing. Note: A 10,000 gallon tank requires about 5 or 6 hours to finish. Wait at least 6 hours after a product delivery or 2 hours after a product dispense. Active tanks without Stage II vapor recovery may require longer stabilization periods. INCON does not recommend running both Line & Tank Leak Tests at the same time. When to Force Static Tank Leak Tests To comply with federal, state, and local regulatory agency requirements. To comply with the policy and procedures of your site. Whenever a leak detection sensor alarms this is especially important when a discriminating BriteSensor detects a liquid / vapor hydrocarbon (product). A failed leak test and BriteSensor product alarm indicates a tank or product-line leak. Note: Standard/product alarms may be caused by motor oil runoff during heavy rains, or because a BriteSensor has detected a product leak from a tank. Take a sample from the area for chemical analysis. 31
Manually Forcing Static Leak Tests 1. To force a Static Tank Leak test, press the FMS button in the Application Window. 4. The FMS Control Menu will display the systems available for testing. To view control options for the tanks system, press the Tanks button. 2. Press the Application Menu button. 5. On the FMS Tank Control Screen, press the button that corresponds with the tank to be tested. 3. Select the Control button in the FMS Menu. 6. Touch the screen to highlight the desired test, then press the Checkmark button to begin the testing process. 32
Tank Leak Test Results Leak test results are either increase, passed, failed, or indeterminate. Reasons Why Tank Leak Tests Fail The tank leaks. Temperature instability temperature variations of the product within the tank after a delivery is the most common source of interference and failed leak tests / false alarms (a failure to detect real leaks can also result). Look at the hourly temperature data on the leak test report and retest if the variation is more than a few tenths of a degree. Large changes in product temperature from the start to the end of the test. Water Level changes from the start to the end of the test. Evaporation and loss of product through the vent stack will look exactly like a leak. Evaporation can be a problem during high seasonal temperatures and/or high winds, and when liquid level exposes the greatest surface area for evaporation (half full tanks are worse). Seasonal variations in product composition, size of the tank (larger is worse), and tank vent configuration are also evaporation factors. Tank Deformation -- the tank changes shape after a large product delivery. Tidal Action in coastal communities, groundwater levels maybe be affected, and, as a result, may deform the tank. During certain times of the day, the tide changes inconsistently. Tank Cross-Talk level changes in one tank causes a level change in an adjacent tank or compartment. Product is being dispensed during a test. Steps to Take When a Tank Leak Test Fails Leak tests do occasionally fail and a single failed leak test should not be a cause for great concern. Remember, if the confidence level of the test is 99%, there is a 1% chance that the system will give a false answer. Caution Don t excavate/repair a tank because of a single failed leak test. Reference your site policy and procedures plan. If you fail a leak test, review the leak test report to determine if there is an obvious source of interference with the test (see the Causes of Leak Test Failures section for an example of a Tank Leak Test Report). If such a source of interference is identified, retest the tank as soon as possible. Retest the tank to validate or invalidate the first test result if no source of interference can be identified. If necessary, run several tests. If repeated tests indicate a leak and no obvious source of interference is found, then immediately have the tank precision/pressure tested. If the precision test confirms the presence of a leak, then the tank owner must take corrective action in accordance with federal, state and local regulations. Warning The owner of the tank is legally obligated to comply with reporting and procedural requirements of federal, state and local regulations. These must be followed explicitly. Serious legal, health and safety hazards could result from not taking immediate and proper action. For instances when codes and regulations conflict with this manual, follow the regulations set by governing agencies. SCALD Tank Leak Tests SCALD (Statistical Continuous Automatic Leak Detection) is optional on Franklin Fueling Systems tank gauges. It runs 24hrs a day and is used to perform 0.2 gph tests on tanks that are always in use. SCALD works by collecting Quiet Intervals (QIs) in between dispensing. A QI is obtained when a thermally stable tank is idle for 20 minutes with no dispensing, no deliveries and no other movement of the probe floats. Once four QIs are collected, the Automatic Tank Gauge (ATG) will analyze the data and either Pass, Fail, Increase or discard that test because the data is not statistically sound. Four QIs can be collected over a period of several days or weeks. If the result is a Pass, then a test result of Pass will be generated. If the result is Fail or Increase, then another test will be run to ensure that this is not a false alarm. Three Failed or Increase tests in a row will produce a test result of Failed or Increase. If the data is not statistically sound, then the test is discarded. No new test result will be generated and SCALD will continue to run. The fact that a result was discarded is recorded and can be seen in the Status number that accompanies the next generated test result. On rare occasions certain conditions can arise that can prevent SCALD from getting enough QIs to complete a test. 33
Reasons Why SCALD Tank Tests may Fail Temperature If a site is receiving deliveries frequently and the temperature of the fuel being delivered is several degrees different then the fuel in the tank, then SCALD will not be able to collect QIs due to thermal instability. The temperature of the fuel can not change more than.01 F during a 20 min QI. If a pump control relay is stuck closed and the pump is running all of the time, the temperature in the tank can be much higher than the other tanks. Due to this high temperature and the fact that the pump is running and causing turbulence in the tank, no QIs will be collected. No Quiet Time SCALD needs four 20 minute QIs in order to complete a test. These QIs are normally found in the early morning hours. If a site is so busy that there are no 20 minute periods of no dispensing, then SCALD will not be able to complete a test. TS-LS500 Auto Learn Line Leak Testing Overview A 0.2 gph and a 0.1 gph test line leak tests can be started from the console. Some jurisdictions recommend that a 0.1 gph annual precision line leak test be run yearly. The 0.2 gph test runs automatically on a daily basis. The coarse 3 gph line test runs automatically after every dispense. State and local regulations may require more frequent tests and inspections. Make sure your site personnel are aware of all of the issues and requirements comply with these regulations. Caution It is the tank owner s obligation to comply with the procedures and the reporting requirements of federal, state and local regulations. You are legally bound to follow these explicitly. Where they conflict with this manual, follow the regulations. Line Leak Test Requirements Create adequate quiet time Prevent and stop all dispensing, on the line to be tested, before and during a test (bag or tape poly over dispenser and dispenser lever). GPH precision tests normally need 4 hours of quiet time (where no dispensing occurs) before the test is started. Usually the test takes 13 minutes to complete. 0.2 GPH monthly tests normally need 13 minutes to 4 hours of quiet time to finish. When to Force Line Leak Tests To comply with Federal, State, and local Regulatory Agency requirements. To comply with the policy and procedures of your site. When a leak detection sensor alarms per policy and procedures at your site. 34
Manually Forcing Line Leak Tests Lines MUST be calibrated and enabled prior to forcing leak tests. 1. To force a Line Leak test, press the FMS button in the Application Window. 4. The FMS Control Menu will display the systems available for testing. To view control options for the tanks system, press the Lines button. 2. Press the Application Menu button. 5. On the FMS Line Control Screen, press the button that corresponds with the tank to be tested. 3. Select the Control button in the FMS Menu. 6. Touch the screen to highlight the desired test, then press the checkmark to begin the testing process. 35
Line Leak Test Results Line Leak test results are either increase, passed, failed, or indeterminate. Reasons Why Line Leak Tests Fail The tank leaks. Temperature instability temperature variations of the product within the line is the most common source of interference and failed leak tests / false alarms (a failure to detect real leaks can also result). Look at the hourly temperature data on the leak test report and retest if the variation is more than a few tenths of a degree. Large changes in product temperature from the start to the end of the test. Water Level changes from the start to the end of the test. Product is being dispensed during a test. Steps to Take When a Line Leak Test Fails Leak tests do occasionally fail. A single failed leak test should not be a cause for great concern don t panic. Caution Don t excavate/repair a line because of a single failed leak test. Reference your site policy and procedures plan. If a site fails a leak test, review the leak test report to determine if there is an obvious source of interference with the test. If such a source of interference is identified, retest the tank as soon as possible. (Retest the tank to check the first test result if no source of interference can be identified. If necessary, run several tests.) If repeated tests indicate a leak and no obvious source of interference is found, then immediately have the tank precision / pressure tested. If the precision test confirms the presence of a leak then the tank owner must take corrective action in accordance with federal, state and local regulations. Warning The owner of the tank is legally obligated to comply with the reporting and procedure requirements of federal, state and local regulations. These must be followed explicitly. Serious legal, health and safety hazards could result from not taking immediate and proper action. For instances when codes and regulations conflict with this manual follow the regulations set by governing agencies. 36
List of Alarms and Troubleshooting For all alarms conditions, the troubleshooting steps provided in this chapter are suggested actions to take in the event of an alarm. Follow all site policy procedures set by local governing agencies in the case of a spill, leak, or malfunction. If the steps provided by this manual or the site policy are followed and the system still requires additional support, contact Franklin Fueling Systems Technical Services. The * (asterisk) symbol indicates that there may be a variation in the event. The part, or test type application event, is indicated by the actual alarm you receive. Displayed Alarm / Warning 2-Wire Sensor Module is Offline 2-Wire Sensor Module Setup Error 3-Wire Sensor Module is Offline 3-Wire Sensor Module Setup Error Device Description Recommended Actions Slot None Slot None 2-Wire Sensor Module is offline due to unknown causes. Programming errors made during setup of the 2-Wire Sensor Module. 3-Wire Sensor Module is offline due to unknown causes. Programming errors made during setup of the 3-Wire Sensor Module. 4-20mA Input Error ChannelANA Errors detected on the inputs of the 4-20mA Input module. 4-20mA Module is Offline Slot 4-20mA Module is offline due to unknown causes. 4-20mA Module Setup Error None Programming errors made during setup of the 4-20mA Module. AC Input Module is Offline Slot AC Input Module is offline due to unknown causes. AC Input Module Setup Error None Programming errors made during setup of the AC Input Module. Air in Line Line ELLD detects air in line. Where and how? Alpha volume correction error Tank This error is caused my a programming mistake in the Special Products section. API volume correction error Tank This error is caused my a programming mistake in the Special Products section. Controller Module is Offline Slot Controller Module is offline due to unknown causes. Controller Module Setup Error None Programming errors made during setup of the Controller Module. Correction table error Tank Level and Volume mismatch detected in Correction table programming. Follow safety procedures before working inside of the console. Visually verify a steady, green Run light. If a red Err light is flashing or steady, try to reboot the system. If the condition still exists, contact Franklin Fueling Systems Technical Services Dept. for support on this issue. Verify 2-Wire Sensor Module programming parameters. If the condition still exists, contact Franklin Fueling Systems Technical Services Dept. for support on this issue. Follow safety procedures before working inside of the console. Visually verify a steady, green Run light. If a red Err light is flashing or steady, try to reboot the system. If the condition still exists, contact Franklin Fueling Systems Technical Services Dept. for support on this issue. Verify 3-Wire Sensor Module programming parameters. If the condition still exists, contact Franklin Fueling Systems Technical Services Dept. for support on this issue. Follow safety procedures before working inside of the console. Verify that programming parameters meet site specifications. Check all wiring associated with the input at fault. Test operation of 4-20mA device. If the condition still exists, contact Franklin Fueling Systems Technical Services Dept. for support on this issue. Follow safety procedures before working inside the console. Visually verify a steady green Run light. If a red Err light is flashing or steady, try to reboot system. If the condition still exists, contact Franklin Fueling Systems Technical Services Dept. for support on this issue. Verify 4-20mA Module programming parameters. If the condition still exists, contact Franklin Fueling Systems Technical Services Dept. for support on this issue. Follow safety procedures before working inside of the console. Visually verify a steady green Run light. If a red Err light is flashing or steady, try to reboot system. If the condition still exists, contact Franklin Fueling Systems Technical Services Dept. for support on this issue. Verify AC Input Module programming parameters. If the condition still exists, contact Franklin Fueling Systems Technical Services Dept. for support on this issue. Verify Special Product Alpha volume correction program parameters. Verify Special Product API volume correction program parameters. Follow safety procedures before working inside the console. Visually verify a steady green Run light. If red Err light is flashing or steady try to reboot system. If the condition still exists, contact Franklin Fueling Systems Technical Services Dept. for support on this issue. Verify Controller Module programming parameters. If the condition still exists, contact Franklin Fueling Systems Technical Services Dept. for support on this issue. Verify that all levels and volumes are entered accurately into the Correction Table programming. 37
Displayed Alarm / Device Description Recommended Actions Warning Dispensing Test Failed Line When pump is turned on, a pressure test is started. After specified time line pressure must be at least 12 psi. Also, if test is started manually an alarm and shutdown will occur if pressure during dispensing drops to 7.5 psi or below. Using a pressure gauge, test line pressure during dispensing. Observe rise and fall of line pressure. If pressure is not at or above specified pressure, per test, visually inspect all points for leaks of any proportion. If unable to visually locate leak, or if pressures are correct and issue still exists contact Franklin Fueling Systems Technical Services Dept. for support on this issue. Extended Hook Signal Dispenser Hook signal applied for an extended period of time. Failed to Catch Pressure Line AutoLearn Leak Sensing Unit (LSU) did not detect correct pressure threshold within the time allotted after pump turned off. Failed to Pressure Up Line AutoLearn Leak Sensing Unit (LSU) did not detect correct pressure threshold within the time allotted after pump turned on. Float height error Tank This error could indicate that the wrong float type is installed or that a programming error has occurred. Float Missing Tank Probe detects a lesser number of floats than programmed. FMS configuration error None Conflicts exist within FMS Application programming. Fuel Management System Setup Error None Programming errors made during setup of the Fuel Management System. Following safety precautions for working with electrical circuits, check wiring of hook signal to the console. Verify proper voltage is applied at the when dispenser handle is lifted. If issue still exists contact Franklin Fueling Systems Technical Services Dept. for support on this issue. Verify Line programming. Observe multi-point line pressure readings while pump is operating and when pump shuts off. If pressures meets requirements specified, contact Franklin Fueling Systems Technical Services Dept. for support on this issue. Verify Line programming. Observe multi-point line pressure readings while comes on and when pump is operating. If pressures meets requirements specified, contact Franklin Fueling Systems Technical Services Dept. for support on this issue. Review probe programming for proper float type, number of floats, he tank, this would be an idea time to clean the probe and floats. Review probe programming for correct number of floats. If correct then inspect probe shaft, floats, and float magnets. With the probes out of the tank, this would be an idea time to clean the probe and floats. If pressures meets requirements specified, contact Franklin Fueling Systems Technical Services Dept. for support on this issue. Verify FMS setting are correct in accordance with the site specifications. Verify FMS programming parameters. If the condition still exists, contact Franklin Fueling Systems Technical Services Dept. for support on this issue. Gross Leak Detected Line Gross line leak test failed. Inspect for leak, review tank leak test history and programming. Review, why line tests fail (see ). It may be necessary to start a manual leak test under the specified conditions. High high product level Tank Product level exceeded High High limit set. Possible tank overfill condition. High product level Tank Product level exceeded High limit set. Possible close to tank overfill condition High Pump Pressure Line Pump pressure exceeded allowed limit. High water level Tank Water level exceeded High limit set. IS Barrier Violation None Non-Intrinsically Safe module placed in IS area; or IS Barrier is removed. Level error Tank Product level exceeds tank diameter due to an error in console of programming. Line is not configured Line Specified line is not configured, therefore line leak test will not be performed. Line monitor disabled Line Specified line is not enabled, therefore line leak test will not be performed. Acquire an accurate product level. If actual product level in tank does not match the consoles displayed current level, verify programming is correct. Acquire an accurate product level. If actual product level in tank does not match the consoles displayed current level, verify programming is correct. Observe multi-point line pressure readings during pump on and off conditions using a pressure gauge on the line. If line pressure high, there may be a blockage in the line. Verify programmed level. If water is too high consult you local site policy procedures for corrective actions. Follow safety procedures before working inside the console. Open console to visually inspect module separation. If module is misplaced, power down the console before working inside the unit. Verify tank, offset, and probe programming. Verify line programming. If necessary configure line. Verify line programming. If necessary enable line. 38
Displayed Alarm / Device Description Recommended Actions Warning Low battery Tank Backup battery is low. See Installation Guide for replacement instructions. Low low product volume Tank/Manifold Product volume below Low Low limit set. The tank or manifold specified may be close to empty. Low product volume Tank/Manifold Product volume below Low limit set. The tank or manifold specified may be close to empty. Manifold Gross Leak Detected Manifold A Gross leak is detected in the specified manifold Manifold Leak Detected Manifold A leak is detected in the specified manifold Manifold SCALD Leak Detected Manifold SCALD software detected a leak in the specified manifold. Manifold Theft Detected Manifold Product used in Sentinel Mode exceeds theft limit set. Marginal Pass of Gross Leak Test Line Gross test passed with marginal results. May be caused by thermal instability of the line or a leak. Modem Error None Indicates that a modem malfunction has occurred. Monthly Leak Test Failed Line 0.2 GPH Line leak test failed. Net error Tank Product net level exceeds tank diameter due to misconfiguration of programming. Acquire an accurate product volume. If actual product volume in tank does not match the consoles displayed current volume, verify programming. Acquire an accurate product volume. If actual product volume in tank does not match the consoles displayed current volume, verify programming. Review tank leak test history and programming. Refer to Section 5: Misc./ Tank Leak Tests Type and Frequency for instructions on manually starting line leak tests. Review tank leak test history and programming. Refer to Section 5: Misc./ Tank Leak Tests Type and Frequency for instructions on manually starting line leak tests. Review tank leak test history and programming. Review, why tank tests fail. Verify theft limit in programming. Also obtain an accurate product level and compare to inventory. Engineering Try to recycle power on the console. Verify modem programming. If the alarm does not clear, contact Franklin Fueling Systems Technical Services Dept. for support on this issue. Follow site policy on line leak procedures. Verify tank, offset, and probe programming. No data available Tank Engineering Engineering No probe detected Tank Communications error between probe and console. Not Enabled Line Specified line not enabled. Verify programming. Verify correct probe programming. If problem still exists, suspect wiring or faulty probe head. Not Learned Line Specified line not learned. Verify programming. If necessary to learn line see TS-5 Series FMS Installation Manual for TS-Ls500 AutoLearn Calibration instructions. Open analog input Tank No analog input signal. Verify programming, if alarm is still present check wiring. If problem still persists, suspect analog module to be at fault. Power Supply Module is Offline Power Supply Module Setup Error Slot None Power Supply Module is offline due to unknown causes. Errors in the setup of the listed module. Precision Leak Test Failed Line 0.1 GPH Line leak test failed. Pressure Transducer Fail Line Leak Sensing Unit (Transducer) sending erroneous data to console. Printer Paper Jam None Indicates that paper is jammed in printer. Probe Module is Offline Slot Probe Module is offline due to unknown causes. Follow safety procedures before working inside the console. Visually verify a steady green Run light. If red Err light is flashing or steady try to reboot system. If the condition still exists, contact Franklin Fueling Systems Technical Services Dept. for support on this issue. The console may need to be reprogrammed. Follow site policy on line leak procedures. Only FFS AutoLearn TS-Ls500 Transducers can be used with this system for line leak detection. Verify line leak programming. Check wiring continuity from LSU to console. If the condition still exists, contact Franklin Fueling Systems Technical Services Dept. for support on this issue. Carefully lift printer cover to inspect and remove the jammed paper. Follow safety procedures before working inside the console. Visually verify a steady green Run light. If red Err light is flashing or steady try to reboot system. If the condition still exists, contact Franklin Fueling Systems Technical Services Dept. for support on this issue. 39
Displayed Alarm / Device Description Recommended Actions Warning Probe Module Setup Error None Programming errors made during setup of the Probe Module. Verify Probe Module programming parameters. If the condition still exists, contact Franklin Fueling Systems Technical Services Dept. for support on this issue. Probe synchronization error Tank Communications error between probe and console. Product volume error Tank Product net level exceeds tank diameter due to an error in console programming. Only FFS Liquid Level LL2 Mag probes can be used with this system. Verify probe programming. Check wiring continuity from probe to console. If the condition still exists, contact Franklin Fueling Systems Technical Services Dept. for support on this issue. Verify tank, offset, and probe programming. Program Error Detected Line Engineering Engineering Pump Request Ignored Line Engineering Engineering Relay Module is Offline Slot Relay Module is offline due to unknown causes. Relay Module Setup Error None Programming errors made during setup of the Relay Output Module. RTD table error Tank RTD distance error; Special Probe programming error. SN2 Fuse Blown Slot 2-Wire Sensor Module fuse blown due to unknown causes. Follow safety procedures before working inside the console. Visually verify a steady green Run light. If red Err light is flashing or steady try to reboot system. If the condition still exists, contact Franklin Fueling Systems Technical Services Dept. for support on this issue. Verify Relay Output Module programming parameters. If the condition still exists, contact Franklin Fueling Systems Technical Services Dept. for support on this issue. Verify correct RTD programming. If issue still exists, inspect wiring to probe.if the condition still exists, contact Franklin Fueling Systems Technical Services Dept. for support on this issue. Follow safety precautions, refer to TS-5 Series FMS Installation Manual for fuse replacement procedures. SN2 Sensor On ChannelSN2 Sensor shows alarm status. Visually inspect location carefully for pesence of liquid. In the case of a leak, follow site policy procedures. If no liquid is present, and alarm still exists, sensor may be tripped on error. Check wiring continuity from sensor to console. Test sensor at console, trip sensor on purpose. Verify console terminal wiring. If issue still exists, inspect wiring to probe.if the condition still exists, contact Franklin Fueling Systems Technical Services Dept. for support on this issue. SN3 Data Error ChannelSN3 Console has received erroneous data from sensor. Check wiring continuity from sensor to console. Test sensor at sonsole, trip sensor on purpose. Verify console terminal wiring. If issue still exists, inspect wiring to probe.if the condition still exists, contact Franklin Fueling Systems Technical Services Dept. for support on this issue. SN3 Dry Well ChannelSN3 Monitoring well is dry. Visually verify that the alarm is correct. SN3 Fuse Blown Slot 3-Wire Sensor Module fuse blown due to unknown causes. SN3 High Brine ChannelSN3 Brine solution has tripped high level brine sensor. SN3 ID Error ChannelSN3 Discriminating sensor is given an improper ID. SN3 Low Brine ChannelSN3 Brine solution has tripped low level brine sensor. SN3 No Signal ChannelSN3 Console is not receiving data signal from a discriminating sensor. SN3 Product ChannelSN3 Discriminating sensor has detected product present at location. Follow safety precautions, refer to TS-5 Series FMS Installation Manual for fuse replacement procedures. Verify actual level solution. Verify sensor programming and Auto configuration. Verify brine level. Visually inspect location carefully for presence of liquid. In the case of a leak, follow site policy procedures. If no liquid is present, and alarm still exists, sensor may be tripped on error. Check wiring continuity from sensor to console. Test sensor a SN3 Pwr Short Slot 3-Wire sensor malfunction. Contact Franklin Fueling Systems Technical Services Dept. for support on this issue. SN3 Sensor On ChannelSN3 Discriminating sensor shows alarm status. Visually inspect location carefully for presence of liquid. In the case of a leak, follow site policy procedures. If no liquid is present, and alarm still exists, sensor may be tripped on error. Check wiring continuity from sensor to console. Test sensor at console, trip sensor on purpose. Verify console terminal wiring. If issue still exists, inspect wiring to probe. If the condition still exists, contact Franklin Fueling Systems Technical Services Dept. for support on this issue. 40
Displayed Alarm / Device Description Recommended Actions Warning SN3 Sump Full ChannelSN3 3-wire sensor detected sump full of liquid. Visually inspect location carefully for presence of liquid. In the case of a leak, follow site policy procedures. If no liquid is present, and alarm still exists, sensor may be tripped on error. Check wiring continuity from sensor to console. Test sensor a SN3 Sync Error ChannelSN3 3-wire sensor data signals not in sync with module. SN3 Vapor ChannelSN3 3-wire discriminate sensor detecting vapors at location. SN3 Water ChannelSN3 3-wire discriminate sensor detecting water at location. Sudden Pressure Loss Line System detected sudden pressure loss in line. System Bus Error None Data transfer errors occurred in the System Bus. Suspect Bus at fault, test and replace if found to be inoperable. Verify correct wiring. Visually inspect area for product presence. Visually inspect area for water presence. Follow site procedures for line leaks. Contact Franklin Fueling Systems Technical Services Dept. for support on this issue. Follow safety procedures before working inside the cons System memory error Tank Console memory at fault. Contact Franklin Fueling Systems for support. System Setup Error None Errors in the setup of the system programming. Tank Gross Leak Detected Tank Tank Gross leak test detected tank. Suspect possible leak. Tank Leak Detected Tank Tank leak detected. Suspect possible leak. Tank SCALD Leak Detected Tank SCALD leak test detected tank leak. Suspect possible leak. Tank Theft Detected Tank Product used in Sentinel Mode exceeds theft limit set. Suspect theft, and then verify theft limit in programming. Temperature error Tank Special Probe RTD temperature error detected. Ullage error Tank Ullage reported has exceeded tank capacity. Unstable probe Tank LL Liquid Level probes can send inconsistent data back to console. Water volume error Tank Water volume has exceeded tank capacity. The console may need to be reprogrammed. Review tank leak test history and programming. Refer to Section 5: Misc./ Tank Leak Tests Type and Frequency for instructions on manually starting line leak tests. Review tank leak test history and programming. Refer to Section 5: Misc./ Tank Leak Tests Type and Frequency for instructions on manually starting line leak tests. Review tank leak test history and programming. Review, why tank tests fail (see ). Verify theft limit in programming. Also obtain an accurate product level and compare to inventory. Verify correct RTD table programming. If problem still exists, suspect wiring or faulty probe. Verify correct Tank Chart programming. Test probe communications by connecting the probe directly to the console. Verify actual water volume. Verify programming as well. 41
Appendix A - Standard Tanks Table Legend O/C = Owens Corning / FC Fluid Containment D = Diameter (Dia.) L = Length S = Single Wall DW = Double Wall Tank (DWT) Type # Manufacturer Model Capacity (Gallons) 01 O/C Tanks D5 DWT-4 (4) 02 O/C Tanks D-5 DWT-4 (4) 03 O/C Tanks D-2B D-6 550 550 1,000 1,000 2,000 2,000 Dimensions D x L (inches) 48 x 78 51 x 83 50 x 132 53 x 138 74 x 133 74 x 133 04 O/C Tanks DWT-2 (6) 2,500 75 x 151 D 05 O/C Tanks D-6 DWT-2 (6) 06 O/C Tanks G-5 G-6 4,000 4,000 4,000 4,000 74 x 236 75 x 239 92 x 167 95 x 167 07 O/C Tanks G-3 4,000 92 x 165 S 08 O/C Tanks D-6 DWT-2 (6) 6,000 6,000 74 x 354 75 x 357 09 O/C Tanks G-3 6,000 92 x 231 S 10 O/C Tanks DWT-2 (8) 6,000 95 x 237 D 11 O/C Tanks G-3 8,000 92 x 300 S 12 O/C Tanks G-5 G-6 DWT-2 (8) 8,000 8,000 8,000 92 x 299 95 x 299 95 x 303 13 O/C Tanks DWT-2 (6) 8,000 75 x 472 D 14 O/C Tanks G-3 10,000 92 x 362 S 15 O/C Tanks G-5 G-6 10,000 10,000 92 x 365 95 x 365 16 O/C Tanks D-6 10,000 120 x 245 S 17 O/C Tanks DWT-2(6) 10,000 75 x 570 D 18 O/C Tanks G-3 12,000 92 x 432 S 19 O/C Tanks G-5 G-6 DWT-2(8) 12,000 12,000 12,000 92 x 431 95 x 431 95 x 435 20 O/C Tanks DWT-2(10) 15,000 124 x 348 D 21 O/C Tanks DWT-2(10) 20,000 124 x 458 D 22 O/C Tanks DWT-2(10) 25,000 125 x 554 D 23 Xerxes DWT-2(10) 30,000 124 x 656 D 24 Xerxes 2,000 96 x 108 S 25 Xerxes 2,000 76 x 166 D S / DW Wall 26 Xerxes 2,000 75 x 144 S S DW S D S S S D S S S D S S D S S S S D 42
Type # Manufacturer Model Capacity (Gallons) Dimensions D x L (inches) 27 Xerxes 3,000 96 x 147 S 28 Xerxes 4,000 75 x 263 S 29 Xerxes 4,000 96 x 180 S 30 Xerxes 4,000 76 x 252 D 31 Xerxes 6,000 75 x 353 S 32 Xerxes 6,000 6,000 33 Xerxes 34 Xerxes 35 Xerxes 36 Xerxes 37 Xerxes 38 Xerxes 39 Xerxes 8,000 8,000 10,000 10,000 10,000 10,000 12,000 12,000 12,000 12,000 15,000 15,000 20,000 20,000 96 x 246 97 x 251 96 x 312 97 x 317 96 x 378 97 x 383 124 x 257 125 x 262 96 x 444 97 x 449 124 x 288 125 x 293 124 x 353 125 x 359 124 x 452 125 x 458 40 Corespan 4,000 99 x 162 D 41 Corespan 5,000 99 x 192 D 42 Corespan 6,000 99 x 216 D 43 Corespan 8,000 99 x 282 D 44 Corespan 10,000 99 x 342 D 45 Corespan 12,000 99 x 402 D 46 Corespan 15,000 99 x 576 D 47 275 44 Vertical S 48 550 44 Vertical (Dual 275 gal.) S / DW Wall 49 275 44 Horizontal S S D S D S D S D S D S D S D S D S 43
Appendix B - Standard Products Table Product Name API Gravity (6B Compensation) Leaded Regular 63.5 Unleaded Regular 63.5 Unleaded Plus 62.8 Unleaded Extra 62.8 Unleaded Super 51.3 Diesel 32.8 Kerosene 41.8 #2 Fuel Oil 32.8 Appendix C - Typical Tank Leak Test Times For 7 Tank Sizes at Half Capacity ( Worst Case is 50% Full ) Tank Size in Gallons Typical - Tank Leak Test Times (to Finish) 4,000 2.0 hours 6,000 3.0 hours 8,000 4.0 hours 10,000 5.0 hours 12,000 6.0 hours 15,000 7.5 hours 20,000 8.0 hours Note: The Leak Threshold value is one half of the Leak Test value. 2006 INCON 000-2142 Rev. C