Improving pre-operational production efficiency estimates



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Improving pre-operational production efficiency estimates ESRA seminar 28 th January 2015 Classification: Internal

Production efficiency (PE) 100% Estimated production loss PE Production efficiency (PE) Estimated production potential* Estimated production Estimated planned losses: Turnarounds and other planned activities that can not be executed during normal operations Estimated unplanned losses: Equipment failure and unplanned incidents Production losses Note! Production potential is changed on a regular basis during the operations phase. PE during operations phase = Actual production / Actual production potential

Production efficiency (PE) through the value chain Reservoir/well-work Plant Export Well-work, test of safety barriers, heavy-lift operations, sand and scale, well integrity issues Mandatory inspections, modifications, tie-in of new fields, maintenance, projects, equipment failures, human error Unavailable pipeline or installation/terminal downstream Production loss group 1. Well equipment/activities 2. Subsea equipment/activities 3. Process plant equipment/activities 4. Turn around 5. Export 6. Others Each loss group has a breakdown of various loss categories. Production losses shall be registered and causes assigned in accordance to these categories. 3 Classification: Internal

Production efficiency estimates during the preoperational phases PE estimates are especially important for concept selection (DG2) and investment decision (DG3) 4 Classification: Internal

Production attainment importance of PE estimates Observation throughout the whole oil and gas industry (IPA): Achieved production first period deviates substantially from the production forecast at the point of decision. This has a high negative impact on net present value of oil & gas projects (Link to article from IPA). Project sanction is at Statoil s decision gate 3 (DG3) when plan for development and production (PUD) is handed over to the Norwegian authorities. Production efficiency estimates are one of several input parameters for the production profiles (i.e. production planned at sanction). * Start- and end-date should be explicitly stated 5 Classification: Internal 2014-05-14

Factors affecting production attainment *Well performance is a function of reservoir performance, well- design and completion 6 Classification: Internal 2014-05-14

Shortcomings of pre-operational PE estimates 1. Deviation between estimated PE and achieved PE 2. Impact of start-up issues 3. Use of time varying PE estimates 4. Uncertainty range for PE estimates 7 Classification: Internal

Shortcoming 1: Deviation between estimated PE and achieved PE Achieved PE during operations are generally lower than the PE estimates predicted at project sanction 8 Classification: Internal

Improvement measure(s) 1 Evaluate all relevant production loss groups and belonging loss categories Check and adjust PE estimates by utilising benchmark from operating fields A «standard» approach RAM simulation model is often limited to include common equipment failures and some planned activities 9 Classification: Internal

Shortcoming 2: Impact of start-up issues 10 Classification: Internal

Improvement measure 2: Include impact of start-up issues Parameters to be defined base on a review of project specific characteristics and benchmarking from comparable fields: Duration of the start-up period Magnitude of start-up issues on production efficiency Mitigating actions for reducing the duration- and magnitude of start-up issues must be identified 11 Classification: Internal

Shortcoming 3: Use of time varying PE estimates PE estimates vary over time due to start-up issues, changing redundancy levels, turnarounds etc. 12 Classification: Internal

Improvement measure 3: Ensure use of time varying PE estimates Strengthen collaboration in Statoil to ensure that the petroleum technology function applies the time varying PE estimates for the production profiles. Low hanging fruit for strengthening production attainment (?) 13 Classification: Internal

Shortcoming 4: Uncertainty range for PE estimates Low- and high production profiles: PE uncertainty is not fully incorporated in petroleum technology s uncertainty analysis Results from a standard approach : Narrow PE uncertainty range Several aspects are not covered limited to input to simulation model Operational experience shows: Large annual variation Large variation between fields 14 Classification: Internal

Improvement measure 4: Establish uncertainty range for PE estimates Establish low- and high estimates for PE: Establish low- and high estimates for each loss group (based on project characteristics and quantitative assessment of operational experience from similar oil- and gas fields) Monte Carlo simulation to establish uncertainty range for total production loss PE uncertainty range is one of several input parameters to petroleum technology s uncertainty analysis when low- and high production profiles are established 15 Classification: Internal

Questions? 16 Classification: Internal

Presentation title Presenters name Presenters title E-mail address @statoil.com Tel: +4700000000 www.statoil.com 17 Classification: Internal