VACUU CONTACTOR & STARTER FAILY WWW.JOSLYNCLARK.CO
USAVAC COPACT INTERNATIONAL AC VACUU CONTACTOR International Ratings For World Wide Applications UL Listed CSA certified 600V/660V/1000V/1500V Joslyn Clark s unique Compact AC Vacuum Contactors & Starters are ideal for tough industrial applications. The compact design provides flexibility for retrofitting to all existing air break contactors, thus enabling an existing application to continue with maintenance cost and down time eliminated. applications and for use with all types of motors including high efficiency IEC motors & NEA design E motors. Nema Size 4 IEC 200A VACUU INTERRUPTER ADVANTAGES JOSLYN CLARK VACUU CONTACTOR FEATURES 2 www.joslynclark.com
ENGINEERING DATA Technical Specifications CV Series Description Cat # s s s Standard Power Ratings Enclosed Insul. & Operating Volt Rated Oper. AC1 Rated Oper. AC3 Rated Oper. AC4 Rated Frequency aking Current Breaking Current Dielectric Strength Interupting Current Short Time Current 1 Sec. Short Time Current 10 Sec echanical Life Elect. Life AC3 Duty Switching Frequency Withstand Current Chop Current ax Operating Range Inrush Power VA Holding Power VA Opening Time S Closing Time S Pick-Up Voltage Drop-Out Voltage Recommended CPT Applications Ratings ounting Installation Altitude Ambient Storage o o o o Operating o o o o Vibration / Shock Weight Power Rating otor HP/KW AC3 Voltage 135A 200A ---- ---- ---- ---- ---- ---- Three Phase Transformer Load KVA Voltage 150A 200A Three Phase Capacitor Load KVAR Voltage 150A 200A Options Auxilliary Contact Kits Only 1 Kit can be added for total of 3 N/O 3 N/C contacts (1 N/O 1N/C is standard). OPTIONAL AUX. CONTACT KIT.34 8.6.68 17.3 *6.44 163.6 * 5.97 151.6 5.3 134.6 3.5 88.9 TG.PLATE 4X.30 7.6.90 22.9 * WIDTH DIENSION FOR CV DC COIL DESIGNS.41 10.4 5.93 150.6 4.34 110.2 3.5 88.9 4X.38 9.5 OUNTING PLATE HOLE PATTERN NOT TO SCALE 3.3 83.8.90 22.9 7.5 190.5 1.0 25.4.41 10.4 Coils Description Hz. Cat.Suffix SCHEATIC WIRING DIAGRA (43) L1 L2 L3 (13) 8.32 211.3 6.25 158.7.97 24.5 1.0 25.4 1.69 42.8 TYP. 3.3 83.8 1.0 25.4 7.5 190.5 4.36 110.8 8.66 220.0 STOP AC CONTROL STOP 125VDC CONTROL (33) SEPARATE AC SOURCE START (13) (14) SEPARATE DC SOURCE START (34) (A1) (A1) (A2) (A2) LATE BREAK OPTIONAL (AK1 OR AK3) OPTIONAL (AK1 OR AK3) (44) (51) (52) (63) (64) (71) (72) (43) (44) (51) (52) (63) (64) (71) (72) T1 T2 T3 L1 L2 L3 (14) (21) (22) (A1) (A2) (13) (14) (21) (22) (33) (34) LATE BREAK (A2) 6X 3/8-16 UNF-2B NOTE: FOR 250 DC CONTACT 21/22 IS LATE BREAK N/C IN SERIES WITH '' LATE BREAK T1 T2 T3 (A1) 800.390.6405 3
USAVAC COPACT INTERNATIONAL AC VACUU CONTACTOR International Ratings For World Wide Applications UL Listed CSA certified 600V/660V/1000V/1500V Joslyn Clark s unique Compact AC Vacuum Contactors & Starters are ideal for tough industrial applications. The compact design provides flexibility for retrofitting to all existing air break contactors, thus enabling an existing application to continue with maintenance cost and down time eliminated. applications and for use with all types of motors including high efficiency IEC motors & NEA design E motors. Nema Size 5 IEC 400A VACUU INTERRUPTER ADVANTAGES JOSLYN CLARK VACUU CONTACTOR FEATURES 4 www.joslynclark.com
ENGINEERING DATA CV Series Technical Specifications Description Cat # Standard Power Ratings Enclosed Insul. & Operating Volt Rated Oper. AC1 Rated Oper. AC3 Rated Oper. AC4 Rated Frequency aking Current Breaking Current Dielectric Strength Interupting Current Short Time Current 1 Sec. Short Time Current 10 Sec echanical Life Elect. Life AC3 Duty Switching Frequency Withstand Current Chop Current ax Operating Range Inrush Power VA Holding Power VA Opening Time S Closing Time S Pick-Up Voltage Drop-Out Voltage Recommended CPT Applications Ratings ounting Installation Altitude Ambient Storage Operating Vibration / Shock Weight o o o o o o o o.38 9.7 6.83 173.5 4X.38 9.5 Power Rating otor HP/KW AC3 Voltage 270A 400A ---- ---- ---- ---- Three Phase Transformer Load KVA Voltage 270A 400A Three Phase Capacitor Load KVAR Voltage 270A 400A Options Only 1 Kit can be added for total of 3 N/O 3 N/C contacts Coils Description Hz. Cat.Suffix.59 15.0 OUNTING PLATE HOLE PATTERN NOT TO SCALE 2X.75 19.1 8.25 209.6.38 9.7 4X.38 9.5.59 14.9 6.83 173.5 8.0 203.2 6.46 164.0 2X 4.76 120.8 2X.38 9.7 SCHEATIC WIRING DIAGRA (43) L1 L2 L3 (13) 8.25 209.6.6 15.2 7.75 196.7 9.25 235.0 OVERALL 9.0 228.6 9.16 232.6 STOP AC CONTROL SEPARATE AC SOURCE START (13) (14) (A1) (A2) OPTIONAL (AK1 OR AK3) (44) (51) (52) (63) (64) (71) (72) T1 T2 T3 (14) (21) (22) (A1) (A2) OPTIONAL AUX. CONTACT KIT SEPARATE DC SOURCE L1 L2 L3 (43) (13) (44) (14) 6X.4 10.2 * 8.59 218.2 2.54 64.6 TYP. 9.1 231.1 1.46 37.0.71 17.9 * WIDTH DIENSION FOR CV DC COIL DESIGNS & ALL CVC COIL DESIGNS. DEPTH OF CONTACTOR 6.46" (164mm) NOTE: 1. ALL DIENSIONS IN INCHES [mm] STOP 125VDC CONTROL (33) START (34) FOR 250V DC CONTACT 21/22 IS LATE BREAK N/C IN SERIES WITH '' LATE BREAK 800.390.6405 (A1) (A2) LATE BREAK OPTIONAL (AK1 OR AK3) (51) (52) (63) (64) (71) (72) T1 T2 T3 5 (21) (22) (33) (34) LATE BREAK (A2) (A1)
USAVAC COPACT INTERNATIONAL AC VACUU CONTACTOR International Ratings For World Wide Applications UL Listed CSA certified 600V/660V/1000V/1500V Joslyn Clark s unique Compact AC Vacuum Contactors & Starters are ideal for tough industrial applications. The compact design provides flexibility for retrofitting to all existing air break contactors, thus enabling an existing application to continue with maintenance cost and down time eliminated. applications and for use with all types of motors including high efficiency IEC motors & NEA design E motors. Nema Size 6 IEC 600A VACUU INTERUPTER ADVANTAGES JOSLYN CLARK VACUU CONTACTOR FEATURES 6 www.joslynclark.com
ENGINEERING DATA Technical Specifications CV Series Description Cat # Standard Power Ratings Enclosed Insul. & Operating Volt Rated Oper. AC1 Rated Oper. AC3 Rated Oper. AC4 Rated Frequency aking Current Breaking Current Dielectric Strength Interupting Current Short Time Current 1 Sec. Short Time Current 10 Sec echanical Life Elect. Life AC3 Duty Switching Frequency Withstand Current Chop Current ax Operating Range Inrush Power VA Holding Power VA Opening Time S Closing Time S Pick-Up Voltage Drop-Out Voltage Recommended CPT Applications Ratings ounting Installation Altitude Ambient Storage Operating Vibration / Shock Weight o o o o o o o o 4X.38 9.5 TG. HOLES.60 15.2 6.83 173.5.38 9.5 Power Rating otor HP/KW AC3 Voltage 540A 600A ---- ---- ---- ---- Three Phase Transformer Load KVA Voltage 540A 600A Three Phase Capacitor Load KVAR Voltage 540A 600A Options Only 1 Kit can be added for total of 3 N/O 3 N/C contacts (1 N/O 1 N/C Standard) Coils Cat.Suffix.38 9.7 4X.38 9.5.59 14.9 2X.75 19.1 8.0 203.2 6.83 173.5 6.46 164.0 2X 2.89 73.4 1.25 31.8 OUNTING PLATE HOLE PATTERN NOT TO SCALE 2X.75 19.1 8.25 209.6 2X.38 9.5 8.25 209.6 OPTIONAL AUX. CONTACT KIT.6 15.2 10.36 263.1 12.05 305.9 OVERALL 9.0 228.6 9.16 232.6 TG PLATE 9.25 235.0 AC CONTROL STOP SCHEATIC SEPARATE AC SOURCE START (13) (14) (A1) (A2) WIRING DIAGRA OPTIONAL (AK1 OR AK3) (43) (44) (51) (52) (63) (64) (71) (72) L1 T1 L2 L3 T2 T3 (13) (14) (21) (22) (A1) (A2) 1.64 41.6 6X.38 2.54 TYP. 1.45 9.6 64.6 36.8.84 * 8.59 21.4 218.2 9.1 231.1 * WIDTH DIENSION FOR CV DC COIL DESIGNS & ALL CVC COIL DESIGNS. DEPTH ON CONTACTOR 6.46" (164mm) NOTE: 1. ALL DIENSIONS IN INCHES [mm] STOP (33) SEPARATE DC SOURCE START (34) (A1) (A2) LATE BREAK OPTIONAL (AK1 OR AK3) (43) (44) (51) (52) (63) (64) (71) (72) L1 L2 L3 (13) (14) (21) (22) (33) (34) LATE BREAK (A2) (A1) T1 T2 T3 800.390.6405 7
USAVAC VACUU INTERRUPTERS AND CONTACTORS Joslyn Clark, the otor Control Specialists, vacuum Contactors for heavy industrial applica- Vacuum Contactors enclose the power contacts within a vacuum chamber. This sophisticated technology results in the following advantages. analytical testing. Specially selected materials are used such as high alumina ceramics for high temperature processing and degassing. Contact materials are selected for transient voltage generation control. interrupters are tested mechanically and electrically to ensure vacuum integrity. All interrupters are held for a period of time and retested before being installed in contactors and shipped to the customer. 8 www.joslynclark.com
LOW & EDIU VOLTAGE CONTACTOR REPLACEENT PARTS LOW VOLTAGE CONTACTORS auxiliary switches EDIU VOLTAGE CONTACTORS The modular design of Joslyn Clark Vacuum Contactors facilitates quick and easy maintenance in order to reduce machine down time. 800.390.6405 9
LOW VOLTAGE FEATURES reduced voltage applications. and starters incorporate many useful features to insure ease of maintenance, versatility, and reliability. A three phase contactor contains ten basic parts. The contactor can be assembled or dismantled without the use of any tools. The control module contains the coil and auxiliary contacts wired to a terminal block and is easily removed for checking or immediate replacement. The phase assembly and the control module are the only two replacement parts. The phase assembly is a vacuum interrupter containing the power switching contacts. 10 www.joslynclark.com
ENGINEERING DATA Vacuum Contactor & Starter Ratings 200V-3600V 160A 320A 600A 1000A Cat No. 3 Pole 1.5KV 3.6KV Power Ratings Rated Insulating and Operational Voltaget Rated Operational Current Rated Frequency aking Current Breaking Current Dielectric Strength/BIL. Interrupting Current Withstand Current Short Time Current 1 Sec. 2 Sec. echanical Life Electrical Life at Rated Current - AC3 Duty Switching Frequency Chop Current ax Control Ratings Description Rated Control Voltage Allowable Fluctuation Closing Power VA/Duration Holding Power Opening Time Ave. Closing Time Ave. Pick-Up Voltage Drop-Out Voltage Recommended Control Transformer Applications Ratingss Installation Altitude without Derating Ambient Storage Operating Vibration/Shock Weight 160/320A Dimensions Technical Specifications Accessories & Options: available. non-combination forms are available Power Application Ratings otor HP Volts 160A 320A 600A 1000A ----- ----- ---- ----- ----- ----- Transformer Load KVA Volts 160A 320A 600A 1000A Capacitor Load KVAR Volts 160A 320A 600A 1000A 3.0 76.2 2.56 65.0 4X.38 9.7 ampere. 3X.44 11.1 4.14 105.3 4.5 114.3.38 9.7 5.28 134.0 6.39 162.4 7.91 200.8.38 9.5 4.5 114.3 4X.38 9.7 2.56 65.0 8.1 206.2 3.0 76.2 HOLE PATTERN NOT TO SCALE 6.5 165.1.81 20.6 5.28 134.0.51 12.8 3X.56 14.3 1.44 36.5 3.0 76.2 TYP. 8.12 206.2 TG.PLATE 1.12 28.4 TYP. 6.5 165.1 8.88 225.4.81 20.6 7.49 190.1 3.38 85.8 800.390.6405 NOTE: 1. ALL DIENSIONS IN INCHES [mm] 11
USAVAC EDIU VOLTAGE contactors are ideal for alternative line terminal position enabling line and load termination to be on same side of contactor. Ideal for dropout starter designs. Can be easily converted. contactors and starters offer many unique features to create easy maintenance, dependability and versatility. enclosures. The modular design allows for a simplified replacement. A factory set half shell phase assembly and replacement control module are the only replacement parts. The Joslyn Clark family of low and medium voltage vacuum contactors and starters are available in combination and non-combination enclosures. Controllers are available for across the line, reduced voltage, reversing, and non-reversing 12 www.joslynclark.com
ENGINEERING DATA Vacuum Contactor & Starter Ratings Description Catalog Number & 2.5KV Rated Voltage 5.0KV 7,2KV Power Ratings Operational Rated Current Operational Rated Frequency HZ E1 Interrupt Rating 2.5KV -------- VA & KA Values 5.0KV -------- Contactor Only 7.2KV -------- E2 Fuse Coordination Rating -------- VA & KA 5.0KV Withstand KA 5.0KV -------- Short Time Current 1 Sec. KA 5 Sec. KA 15 Sec. KA Switching Frequency Elec. Life at Rated Current echanical Life Dielectric Strength Impulse withstand B.I.L. Chopping Current ax. Control Ratings AC&DC Rated Control Voltage Allowable Fluctuation Closing Power VA/Duration Holding Power Opening Time Ave. Closing Time Ave. Pick up Voltage in. Drop Out Voltage Ave. Recommended Control Trans. Application Conditions Standard Current Auxiliary Voltage Contact AC Ratings DC Additional Current Auxiliary Contact Voltage Relay Ratings AC DC Weight Technical Specifications Power Application Ratings Voltage KV otor Type Current otor HP or Syn otor otor or Syn otor otor or Syn otor otor or Syn otor Transformer Load KVA Three Transformer Capacitor Load KVAR Three Capacitor 10.0 254.0 1.76 44.8.91 23.1 3X.57 14.4 4X.38 9.5.50 12.7 12.68 322.1 5.18 131.7 10.0 254.0 4X.38 9.5 1.76 44.8.50 12.7 6.87 174.5 9.0 228.6 11.53 292.8 10.0 254.0 OUNTING PLATE HOLE PATTERN NOT TO SCALE 9.0 228.6 3X.59 15.1 1.76 44.8 5.0 127.0 TYP. 14.5 368.3 13.52 343.5 NOTE: 2X 11.93 302.9 1. ALL DIENSIONS IN INCHES [mm] 1.23 31.2 800.390.6405 13
FULL VOLTAGE NON REVERSING & REVERSING OTOR STARTERS arm. aintenance free Joslyn Clark Vacuum Contactors. UL 347 LISTED CSA 2-22 APPROVED aximum NEA 12 Ampere Rating HP Ratings Catalog No. 2300V VACUU STARTERS With Fused Load Break Disconnect aximum NEA 12 Ampere Rating HP Ratings Catalog No. 4160V VACUU STARTERS With Fused Load Break Disconnect aximum NEA 12 Ampere Rating HP Ratings Catalog No. 6600V VACUU STARTERS With Fused Load Break Disconnect NOTE: 14 www.joslynclark.com
EDIU VOLTAGE FEEDER SECTION - automatic grounding arm. Compartments. aintenance free Joslyn Clark Vacuum Contactors. Suitably rated current limiting power fuses with striker pins and secondary. KVA KVAR Ampere Rating Ratings Rating Catalog No. 2300V VACUU STARTERS With Fused Load Break Disconnect KVA KVAR Ampere Rating Ratings Rating Catalog No. 4160V VACUU STARTERS With Fused Load Break Disconnect KVA KVAR Ampere Rating Ratings Rating Catalog No. 7200V VACUU STARTERS With Fused Load Break Disconnect 800.390.6405 15
REDUCED VOLTAGE AUTO TRANSFORERS Voltage Auto Transformer Starters incorporate equipment exactly as the full voltage starters, with the additional following equipment Incomplete Sequence Timer NON REVERSING CLOSED TRANSITION UL 347 LISTED CSA 2-22 APPROVED ax HP Cat # NEA 12 ax HP Cat # NEA 12 4160V RVAT Starters With Fused otor Load Break Disconnect 6600V RVAT Starter With Fused otor Load Break Disconnect NOTE: 16 www.joslynclark.com
CONTROLLER ODIFICATIONS odifications For Combination USAVAC edium Voltage Controllers Description Cover Controls Push Button & Selector Switches Enclosed Type NEA 1, 3R, 12 Change Cat. No. Character Indicated To: Hand-Off-Auto Selector Switch B Start-Stop Push Buttons C 2 or 3 Position Selector Switch B Forward-Reverse-Stop Push Buttons C Pilot Lights With Electrical Interlock: Standard Transformer Type, Red Lens 13 Push-to-Test Transformer Type, Red Lens 14 odication 13-14. Lens color. Example: Order (13+15) = Std. Transformer with interlock & color lens Green, Green N/C Example Blue N/C Pilot Light Red Lens -13 White N/C Pilot Light Green Lens -(13 + 15) Yellow N/C Amber N/C Clear N/C Auxiliary Relays Extra 2 N. O. & 2 N. C. Aux. Contacts 21 Time Relay ON Delay 22 Time Relay OFF Delay 23 Time Relay ON Delay & Instantaneous 24 Time Relay OFF Delay & Instantaneous 25 Time Relay ON Delay & OFF Delay 23 Overload Relays 7777 Electronic otor anagement Relay 27 27A Option 27 31A 31B 30 29 62 Includes C/TS & P/T s Lightning Surge Protector 41 Overhead Bus 800A/Cubicle (24 Length) 47 Overhead Bus 1200A/Cubicle (24 Length) 48 Overhead Bus 1600A/Cubicle (24 Length) 49 * A ground Bus is included in busbar prices. Overhead Bus 800A/Cubicle (36 Length) 30 or 36 50 Overhead Bus 1200A/Cubicle (36 Length) 30 or 36 51 Overhead Bus 1600A/Cubicle (36 Length) 30 or 36 52 Incoming & Auxilliary Cubicle Options 18 Cable Pull Section 54 24 Cable Pull Section (use with option #29) 55 400A Incoming Section Unit Unfused 56 400A Incoming Section Unit Fused 57 600A Incoming Section Unit Unfused 58 600A Incoming Section Unit Fused 59 1200A Incoming Section Unit Unfused 60 1200A Incoming Section Unit Fused 61 Typical Catalog Number 800.390.6405 17
USAVAC EDIU VOLTAGE CONTROLLERS Specification for edium Voltage Full Voltage Starters 5KV 400 AP 3000HP The Joslyn Clark line of medium vacuum starters incorporate the Joslyn provide for a compact design that has unique feature and safety benefits providing a simple, safe maintenance-free starter. Technical details of the vacuum contactor are provided in the Joslyn Clark Control Catalog. - In detail the starter comprises of: automatic grounding arm. The switch is provided with a viewing window mounted in the fixed mounted panel allowing for a visible check that the switch has been opened and the blades grounded. The disconnect switch is interlocked with the front medium voltage access door to ensure access to the medium voltage compartment can only be achieved when the switch has been opened and the blades grounded. Isolation between the load break disconnect switch compartment, the medium voltage compartment and grounded metal isolation between the low voltage and medium voltage compartments. preventing the risk of single phasing in the event of one single fuse blowing. bimetal ambient compensated overload relay mounted in the low voltage compartment, heater elements are fitted. The relay is manually reset via low voltage compartment. The low voltage fuse will be mounted in the low voltage compartment. The two high voltage primary fuses will be mounted in the medium voltage compartment. The above starters can be provided and are suitable for reversing applications whereby this specification remains normally closed auxiliary contacts. The contactor will be provided with an additional mechanical interlock that will mechanically and electrically interlocked with the forward contactor. be 18 www.joslynclark.com
USAVAC EDIU VOLTAGE AUTO TRANSFORER CONTROLLERS SPECIFICATION FOR JOSLYN CLARK EDIU VOLTAGE, REDUCED VOLTAGE, AUTO TRANSFORER STARTERS These starters are designed for automatic starting of squirrel cage motors when starting current or torque must be reduced. Joslyn Clark reduced voltage auto transformer starters incorporate equipment exactly as the across-the-line starters detailed above with the vacuum contactor. dimensions for the reduced voltage auto transformer starter would would be interlocked to the main disconnect switch, thus insuring in addition to the normal interlock described above that the right hand medium voltage compartment door cannot be opened until the disconnect switch is in the off position, and grounded thus releasing an interlock which will then allow access to the right hand cubicle to insure access to that compartment only when the incoming power supply has been isolated and grounded. These starters are also available in the reversing arrangement for reversing applications. The specification will be exactly as above for that medium voltage reduced voltage auto-transformers starters with the addition of two medium voltage contactors with two normally opened, two normally closed auxiliary contacts and mechanical interlock on the forward and reverse contactors. plated bus system is connected at shipping, splits by a splice bus. Shipping splits are provided every two or three 800.390.6405 19
2100 West Broad Street Elizabethtown, NC 28337-8826 800.476.6952 DAN 123010a - JC VCB