Overload Relay Heater Tables
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- Ferdinand Myron Hoover
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1 Overload Relay Tables of Elements for Overload Relays Use only when motor full load current is not known. Motor amps will vary depending on the type and manufacturer of the motor. These average values, for motors with service factor of.5, are to be used only as a guide. The formulas at the bottom of the page may be used to obtain approximate amps for other motors. Note: RPM shown for 60 cycle motors. For 50 cycle motors, multiply RPM by Phase Full Load Current (60Hz) 50 Hz Syn Speed Hp RPM Volts Volts Volts Volts Volts CAUTION: Actual motor amps may be higher or lower than the values listed below for a particular motor. For more reliable motor protection, select heater elements by using the full load motor nameplate amps. Single Phase motor full load amps of the same horsepower, voltage and speed vary over wide ranges. The following table conforms with table of the NEC. 3-Phase -Phase Full Load Current (60Hz) Hp 5 Volts 230 Volts General Full Load Current (60Hz) 50 Hz Syn Speed Hp RPM Volts Volts Volts Volts Volts CONTROL Formula Approximate for Other Motors 208 Volt Full Load Amp P 230 Volt current u 0% 2-Phase FLA P u the 3-Phase FLA 2-Phase, 3-wire current in common wire P.4 u that in the other 2 lines 25Hz 500 RPM, amps P amps of 60Hz, 3600 RPM 25Hz 750 RPM, amps P amps of 60Hz, 800 RPM Service factor.0 P amps u C 55 C motor P amps u 0.9 Siemens Industry, Inc. SPEEDFAX 20 Product Catalog 7-63
2 Overload Relay Tables of Elements for Overload Relays To Select Catalog Number Use b Product Class b Controller Size b Motor Amp b Phase Catalog No 4 C P 3 2 B C 8 Phase Size Class. Find heater table number below, using the Product Class, Controller Size and Phase. table number is found in the column under the type of overload and phase. 2. Refer to the specified table and use the controller size and motor amps to select the heater catalog number. a. If motor amps are not known, an approximate value may be found on the previous page. These values should be used with caution and only when motor amps are not available. s shown on the following pages provide a maximum trip rating of 25% of minimum motor amperes for 40 C motors (service factor.5). For other motors (service factor.0), select the next lower listed heater catalog number within the designated table which provides a maximum trip rating of approximately 5%. General Overload relays do not provide protection against short circuits. To ensure proper coordination with short circuit protective device, select heaters from the information packaged with the control device. CONTROL 7 Table Number Bimetal Standard Trip (Class 20) Bimetal Quick Trip (Class 0) Compensated Compensated E s K s Size Controller Green Reset Green Reset or Size Class Description Amperage Letter Ph 3Ph Ph 3Ph SMF Manual All See Page 7-65 Magnetic 4, 22 Non-reversing, 00-4 B J Reversing 7, 8 Combination 25, 26 Reversing Combination 30, 32 a Multi Speed 0-4 C-J , 84 Pump Controllers 87, 89 Motor Control Centers 48 Panel Mounted Overload Relay 25-80A D J ESP200 starters do not require heater elements. a Overload Relay Multi-Speed Each speed requires a separate set of overloads. The adjustment range must be selected on the basis of the full-load current for each particular speed Siemens Industry, Inc. SPEEDFAX 20 Product Catalog
3 Manual Control Elements, Class SMF General Ordering Information Elements Class SMF. Determine number of heater elements required from Table A. 2. Determine motor full load current and service factor. NOTE: If motor amps are unknown, an approximate value may be found on page These values should be used with caution and only when motor amps are not available. 3. If the motor and controller are in the same ambient temperature: a. For.5 to.25 service factor motors use 00% of motor full load current for heater element selection. b. For.0 service factor motors use 90% of motor full load current for heater element selection. c. elements are class If the motor and controller are in different ambient temperatures multiply motor full load current by the multiplier in Table B. Use the resultant full load current for heater element selection. 5. Select proper heater element from table below. 6. All tables are based on the operation of the motor and controller in the same ambient temperature, 40 C (04 F) or less. Always be certain the correct heater element is installed in the starter before operating the motor. Motor Full-Load List Catalog Number Current (Amps) Price $ SMFH SMFH SMFH SMFH SMFH SMFH SMFH SMFH SMFH SMFH SMFH SMFH SMFH SMFH SMFH SMFH SMFH SMFH SMFH SMFH SMFH SMFH SMFH SMFH SMFH SMFH Table A Number of Elements Number of Device Elements Notes SMFF* SMFF*2 All single pole and two pole SMF SMFF*3 starters require only SMFF*4 Element. SMFF*5 SMFF*6 SMFF*22 Duplex Unit. One Element 2 SMFF*44 per starter. SMFF* Two Speed Starter. One 2 SMFF*22 Element per speed. Motor Full-Load List Catalog Number Current (Amps) Price $ SMFH SMFH SMFH SMFH SMFH SMFH SMFH SMFH SMFH SMFH SMFH SMFH SMFH SMFH SMFH SMFH SMFH SMFH SMFH SMFH SMFH SMFH SMFH SMFH SMFH SMFH Table B Special Applications Element Ambient Temperature of Motor Constant 0 C Constant 0 C Same as (8 F) Higher (8 F) Lower Continuous Controller Than Controller Than Controller Duty Motor Ambient Ambient Ambient Service Factor Full Load Current Multiplier.5 to CONTROL Siemens Industry, Inc. SPEEDFAX 20 Product Catalog 7-65
4 7 CONTROL Overload Relay Tables Full Load Motor Amps, Single Phase, Trip Class 20 Tables 23, 26 Table 23 for Class 4, 22 (-Phase) Size 00, 0, Size P Size 2, 2 2 Catalog No List Price $ E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E76 Table 26 for Class 48 48DA, 48GA 48HA 48JA Catalog No List Price $ E E E E E E E E E E E E E7.0.0 E8 E9..2 E E E E E E E E E E E E E E E E E E E E E E E E E E E E E57 E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E Siemens Industry, Inc. SPEEDFAX 20 Product Catalog
5 Overload Relay Tables Full Load Motor Amps, 3-Phase, Trip Class 20 Tables 233, 238 Table 233 for Class 4, 7, 8, 22, 25, 26, 30, 32, 83, 84, 87 (3-Phase) Size 00, 0, Size 3 4 Size 2, 2 2 Size 3, 3 2 Size 4 Catalog No List Price $ E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E73A E E E E E E80 E E E E E E E E E E E0 E E E04 Table 238 for Class 48 48DC 48GC 48HA 48JA Catalog No List Price $ E E E E E E E E E E E E E E E9.0.0 E E E E E E E E E E E E E E E E E E E E E E E E E53 E E E E E E E E E E E E E E E E73A E E E E E E E E E E E E E E E E E E E E E E07 7 CONTROL Siemens Industry, Inc. SPEEDFAX 20 Product Catalog 7-67
6 7 CONTROL Overload Relay Tables Full Load Motor Amps, Single Phase, Trip Class 0 Tables 33, 36 Table 33 for Class 4, 22 (-Phase) Size 00, 0, Size P Size 2, 2 2 Catalog No List Price $ K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K76 Table 36 for Class 48 48DA 48GA 48HA 48JA Catalog No List Price $ K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K Siemens Industry, Inc. SPEEDFAX 20 Product Catalog
7 Overload Relay Tables Full Load Motor Amps, 3-Phase, Trip Class 0 Tables 332, 335 Table 332 for Class 4, 7, 8, 22, 25, 26, 30, 32, 83, 84, 87 (3-Phase) Size 00, 0, Size 3 4 Size 2, 2 2 Size 3, 3 2 Size 4 Catalog No List Price $ K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K92 K94 K96 Table 335 for Class 48 48DC 48GC 48HA 48JA Catalog No List Price $ K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K96 7 CONTROL Siemens Industry, Inc. SPEEDFAX 20 Product Catalog 7-69
8 Replacement Parts Starters and Contactors AC Coils Ordering Information 4th character of starter or contactor catalog number indicates model. 7 CONTROL AC Coils For Class 4, 7, 8, 22, 25, 26, 30, 32, 36, 37, 40, 43, 83, 84, 87, 88 Volts Size Model 60Hz 50Hz Catalog Number List Price $ D73070J D73070F 0 20/ / D73070A P D73070D U (ESP200) D73070G D73070L / / D73070C D73070H D73070E D7325J D7325F 0 20/ / D7325A P D7325D 3, 3 2 U (ESP200) D7325G D7325L / / D7325C D7325H D7325E D703J D703F 20/ / D703A G D703D 4 U (ESP200) D703G D703L / / D703C D703H D703E RT966-5AB RT966-5AF RT966-5AM3 4, 5 V (Vacuum) RT966-5AP RT966-5AU RT966-5AV RT966-5AR RT966-5AT RT965-5AB RT965-5AF RT965-5AM3 5 P RT965-5AP RT965-5AU RT965-5AV RT965-5AR RT965-5AT RT975-5AB RT975-5AF RT975-5AM3 6 P RT975-5AP3 V (Vacuum) RT975-5AU RT975-5AV RT975-5AR RT975-5AT3 7 H ZAF ZAF H ZAF650-70a a Set of 2 coils. Recommend to change printed circuit board when changing coils. 49ZP650 see page Siemens Industry, Inc. SPEEDFAX 20 Product Catalog
9 Replacement Parts Starters and Contactors DC Coils, Late Break Aux Contacts, Rectifiers, Contact Kits Ordering Information 4th character of starter or contactor catalog number indicates model. DC Coils for Size 00-4 require Late Break Interlock. DC Coils For Class 4, 7, 8, 22, 25, 26, 30, 32, 40, 43 Size Model Volts DC Catalog Number List Price $ 2 75D73070R 24 75D73070S 32 75D73070T P 48 75D73070U U (ESP200) 25 75D73070V D73070W 2 75D7325R 24 75D7325S 32 75D7325T 3, 3 2 P 48 75D7325U U (ESP200) 25 75D7325V D7325W D703U G 25 75D703V U (ESP200) D703W RT966-5AB3 4, 5 V (Vacuum) RT966-5AD RT966-5AF RT966-5AU3 Note: For sizes 7 & 8 contactors the AC coils are used for DC see page Late Break Auxiliary Contacts Control Size Model Catalog Number List Price $ 00 4 P, G, S, T 49AB0LB Board for Size 8 Contactor Control Size Model Catalog Number List Price 8 H 49ZP650 Contact Kits Single Pole Stationary and Movable Contacts, Contact Spring a Model Description Size Number of Poles in Kit (4th position in part number) Catalog Number List Price $ Internal Aux Contact ( ) P, U 75AF4 00 P, U 75BF4 0 P, U 75CF4 P, U 75DF4 3 4 P P, U 75EF4 2 P, U 75FP4 2 2 P, U 75GP4 3 P, U 75HF4 3 2 P, U 75IF4 4 G, T 75JG4 4 (Vacuum) 3 (Bottles) V, C 3RT964-6V Class 4, 7, 8, 22, 25, 5 3 P 3RT966-6A 26, 30, 32, 36, 37, 40, 43, 5 (Vacuum) 3 (Bottles) V, C 3RT966-6V 83, 84, 87, P 3RT976-6A 6 (Vacuum) 3 (Bottles) V, C 3RT976-6V 4, H 49ZL H 49ZL650 7 CONTROL Armature and Magnet Kits Size Catalog Number List Price $ AMSA AMSA3 4 49AMSA4 a On 3-phase controls, all 3-poles should be replaced - 3 kits required. Siemens Industry, Inc. SPEEDFAX 20 Product Catalog 7-7
10 7 CONTROL Replacement Parts Starters and Contactors Coil VA Ratings and Overload Relays a For replacement Solid State overload relays, please see the Overload Relay section found starting on page b Includes overload mounting plate to be coupled to contactor mounting plate. Coil VA Ratings Device Type Contactor Size Amps Volts Number of Poles Total Inrush VA Total Sealed VA 00 thru 2 / thru 3 / NEMA Starter ,5,6 (Vacuum) Lighting Contactor Mechanically Held (CLM) Lighting Contactor Electrically Held Held (LE) All Voltages Electrically Held Overload Relays ab For Class 4, 7, 8, 22, 25, 26, 30, 32, 83, 84, 87 Half Ambient Comp Bimetal Size Size Model Number Poles Catalog Number () NC List Price $ Catalog Number () NO/NC List Price $ 00 P 48DC8AA3 3 48DC38AA3 48DC39AA3 P P 48EC8AA3 3 4 P 3 48EC38AA3 48EC39AA3 2 P 48GC8AA3 3 48GC38AA3 48GC39AA3 2 2 P 48GC8AA3 3 48GC38AA3 48GC39AA3 3 P 3 48HC38AA3 3 2 P 3 48HC38AA3 4 G 3 48JC38AA3 For Starter and Contactor replacement parts not found in this section, please refer to Field Modification kits found starting on page Siemens Industry, Inc. SPEEDFAX 20 Product Catalog
11 Replacement Parts Lighting and Heating Contactors, Type LE, CLM, CMF, CMN AC Coils Amps Contactor Catalog Number List Type Size 24VAC 20VAC 208VAC 240VAC 277VAC 480VAC 600VAC Price $ 20, 30, 60 Amp 75D70646J 75D70646F 75D70646D 75D70646G 75D70646L 75D70646H 75D70646E 00 Amp 75D54772J 75D54772F 75D54772D 75D54772G 75D54772L 75D54772H 75D54772E LE 200 Amp a 3RT955-5AB3 3RT955-5AF3 3RT955-5AM3 3RT955-5AP3 3RT955-5AU3 3RT955-5AR3 3RT955-5AT3 300 Amp a 3RT965-5AB3 3RT965-5AF3 3RT965-5AM3 3RT965-5AP3 3RT965-5AU3 3RT965-5AR3 3RT965-5AT3 3RT955-5AF3 400 Amp a 3RT975-5AB3 3RT975-5AF3 3RT975-5AM3 3RT975-5AP3 3RT975-5AU3 3RT975-5AR3 3RT975-5AT3 Main Contacts (Includes 3 Moving and 6 Fixed Contacts) 3RT965-6A Type Contactor Size Catalog Number List Price $ Amp Not Replaceable LE 200 Amp 3RT956-6A a 300 Amp 3RT965-6A a 400 Amp 3RT975-6A a Lighting Contact Assembly - 20 Amp (Power Poles) Catalog (Verify catalog number on Type Contactor Size Number side of contact assembly) List Price $ 49LN02A, 2 NC Contacts Non-Stackable LE 20 Amp 49LN20A, 2 NO Contacts Non-Stackable 49LS20A, 2 NO Contacts Stackable 49LS0A, NO Contact Stackable AC Coils 20 Amps b CLM Contactor Number 20V, 60Hz List 240V, 60Hz List 277V List 480V, 60Hz List Type Size of Poles 0V, 50Hz Price $ 208V, 50Hz Price $ 50/60Hz Price $ 440V, 50Hz Price $ CLM 20 Amp 2 2 CLM CLM CLM CLM AC Coils Amps c CLMC4C20 CLMGU3C20 Catalog Number Contactor Number List Type Size of Poles 24V AC 20V AC 208V AC 220/240V AC 277V AC 480V AC 600V AC Price $ 2 3-Pole CLMC4C024 CLMC4C20 CLMC4C208 CLMC4C240 CLMC4C277 CLMC4C480 CLMC4C600 CLM C 30 Amp 4-Pole CLMC4C024 CLMC4C20 CLMC4C208 CLMC4C240 CLMC4C277 CLMC4C480 CLMC4C600 5-Pole CLMC5C024 CLMC5C20 CLMC5C208 CLMC5C240 CLMC5C277 CLMC5C480 CLMC5C Pole CLMD3C024 CLMD3C20 CLMD3C208 CLMD3C240 CLMD3C277 CLMD3C480 CLMD3C600 CLM D 60 Amp 4-Pole CLMD5C024 CLMD5C20 CLMD5C208 CLMD5C240 CLMD5C277 CLMD5C480 CLMD5C600 5-Pole CLMD5C024 CLMD5C20 CLMD5C208 CLMD5C240 CLMD5C277 CLMD5C480 CLMD5C600 CLM E 2 3-Pole CLME3C024 CLME3C20 CLME3C208 CLME3C240 CLME3C277 CLME3C480 CLME3C600 00, Pole CLME5C024 CLME5C20 CLME5C208 CLME5C240 CLME5C277 CLME5C480 CLME5C600 Amp 5-Pole CLME5C024 CLME5C20 CLME5C208 CLME5C240 CLME5C277 CLME5C480 CLME5C600 CLM G 300/400 Latching Coil Amp 2 3-Pole CLMGL3C20 CLMGL3C208 CLMGL3C240 CLMGL3C277 CLMGL3C480 CLMGL3C600 Unlatch Coil 2 3-Pole CLMGU3C20 CLMGU3C208 CLMGU3C240 CLMGU3C277 CLMGU3C480 CLMGU3C600 7 CONTROL Control Module Rectifier c Type Device Contactor Size Number of Poles Catalog Number List Price $ CLM C to CLM Amps All CLMKCMR CLM F a Product Category: IEC. b Coil kits for 20 amp CLM contactors include the coil clearing auxiliary contact. c For amp CLM contactors, in the event that either the coil or the control module fails, it is recommended that both be replaced. Siemens Industry, Inc. SPEEDFAX 20 Product Catalog 7-73
12 Replacement Parts Lighting Contactors, CLM, CMB, CMF & CMN Ordering Information For CLM: 5th character of contactor catalog number indicates Frame Size. For CMB, CMF, CMN: 4th character of contactor catalog number indicates Frame Size. Main Contacts 20 Amp Lighting Contactors Contactor Number of Catalog List Type Size Poles Location Number Price $ CLM Top or Bottom CLM Top CLM CLM 20 Amp 4 Top or Bottom CLM Top or Bottom CLM CONTROL Main Contacts Amp Lighting Contactors Frame Contactor Number of Catalog List Type Size Size Poles Number Price $ 2 CLMCCK02 3 CLMCCK03 C 30 Amp 4 CLMCCK04 5 CLMCCK05 2 CLMDCK02 3 CLMDCK03 D 60 Amp 4 CLMDCK04 5 CLMDCK05 2 CLMECK02 3 CLMECK03 CLM E 00 Amp 4 CLMECK04 5 CLMECK05 2 CLMFCK02 3 CLMFCK03 F 200 Amp 4 CLMFCK04 5 CLMFCK05 2 CLMGCK02 G 300 Amp 3 CLMGCK03 2 CLMHCK02 H 400 Amp 3 CLMHCK03 Auxiliary Contact Blocks 20 Amp Lighting Contactors b Contactor Catalog List Type Size Contacts Number Price $ CLM 20 Amp Auxiliary Contact Blocks Amp Lighting Contactors CLMFCAK Form C NO, NC Contact CLM Form C NO, NC Contacts CLM Frame Contactor Contact Catalog List Type Size Size Configuration Number Price $ NO and NC CLMFCAK C to F b 2 NC CLMFCAK Amps 2 NO CLMFCAK20 Coil Clearing CLMFCCK NO and NC CLM NO and NC CLMHCAK G to H a 2 NC CLMHCAK Amps 2 NO CLMHCAK20 Coil Clearing CLMHCCK NO and NC a Maximum block per contactor. b Maximum 2 blocks per contactor Siemens Industry, Inc. SPEEDFAX 20 Product Catalog
13 Replacement Parts Miscellaneous Replacement Handle Assemblies and Disconnect Mechanisms Enclosure Types, 3R, 4, 4X Stainless Steel & 2 Handle Assembly Only Handle Assembly and Disconnect Mechanism Class Disconnect (Amps) Enclosure Size Catalog Number List Price $ Catalog Number List Price $ 7, 25, 32, 84, 87, CM, LE 30, 60 & 00 75D D , & 60 75D D , 25, 32, D D All Standard and Extra-wide Sizes 37, 88, CM, LE D D D D , 25, 37, 87, 88, CM, LE 400 & D D Class 8, 26, 32, CM, LE 3-25 Motor Circuit Interrupter (Amps) Enclosure Size (24 H x W x 8 D), (24 H x 20 W x 8 D) Handle Assembly Only Handle Assembly and Disconnect Mechanism Catalog Number List Price $ Catalog Number List Price $ 75D D , 26, (36 H x 24 W x 8 D) 75D D , 26, & D D , 26, 37, 87, 88, CM D D D D D D All Standard Sizes D D , D D , 84, 88, CM D D D D Quarter Turn Assemblies Description Class Enclosure Type Catalog Number List Price $ Quarter-Turn Latch 7, 8, 25, 26, 32, 87 & 88, 3/3R & 2 75D & 4X 75D CONTROL Siemens Industry, Inc. SPEEDFAX 20 Product Catalog 7-75
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