AC-DC Single Output Power Module

Transcription

1 AC-DC Single Output Power Module

2 PFHC (AC-DC Conversion) and DC-DC Conversion Integrated in One Package. 2-in-1 Design Concept One module now contains the functions previously only obtainable by combining a front-end module with a high voltage input DC-DC converter. The product is made using a wide range input AC-DC front end function (harmonic current control and power factor correction) and DC-DC back-end (voltage conversion and isolation) in 1 package). Huge reduction in space Full Function (F type) By utilizing output current balancing function, parallel operation up to 6 units is possible. ON/OFF Control. ON/OFF control is possible even there is no ON/OFF in input circuit. ON/OFF control circuit is in between primary & secondary isolation. Inverter Operation Good signal Auxiliary Supply available old product PFE Series Enhanced Surge Immunity Level It is possible to clear 6kV surge voltage in normal and common mode (absorber is installed in the input filter). High Power Density:0.95/ High Efficiency:89%/ Input Voltage:85265VAC PFHC is provided, primary and secondary isolation for better safety and wide input range. High efficiency with up to 100 base plate temperatures. PFE500S-12, PFE500F-12: Up to 85 Solution to Serve Different Kinds of Market Demands PFE series features offer many reliable solutions Thanks to its compact size and reduction in cost, power distribution is easier to construct than before. More over, high power density and N+1 redundant parallel operation increase the reliability. High base plate temperature and 6kV surge immunity level makes PFE series suitable to be used in harsh outdoor environment. After all, new functions are added to each models to give reliable solution to many market demands. PFE Series AC Input EMI Filter Regulated Output Load 12V,28V,48V Application Example

3 PFE-FSERIES 2 3

4 PFE500F PFE500F Specifications Input Voltage Range (*2) (*5) V VAC Frequency (*2) Hz Power Factor (*1)(*5) 0.95 Efficiency (Typ) (*1) 81 / / 86 Current (*1) A 6.8 / / 3.2 Inrush Current (Typ) (*1)(*5) A 20 / 40 peak Nominal Voltage (*1) VDC Maximum Current A Maximum Power W 504 Voltage Setting Accuracy +/-2 Output Maximum Line Regulation mv Maximum Load Regulation mv Maximum Ripple & Noise (*5) mvp-p Voltage Adjustable Range -20 / +20 Over Current Protection Over Voltage Protection (*8) Remote Sensing (*6) Possible Function Remote ON/OFF Control (*6) Possible Parallel Operation (*6) Possible Series Operation (*6) Possible Operating Temperature (*3)(*7) (Baseplate) (Baseplate) Storage Temperature Operating Humidity RH (No Dewdrop) Storage Humidity RH (No Dewdrop) Environment At no operating, 10-55Hz (Sweep for 1min.) Vibration Amplitude 0.825mm constant (Maximum 49.0m/s²) X,Y,Z 1 hour each Shock 196.1m/s² Cooling (*4) Conduction Cooled Standards Safety Standards Approved by UL , CSA C22.2 No , EN Input-Baseplate Withstand Voltage Isolation Isolation Resistance (*1) At 100VAC/200VAC and maximum output power. (Baseplate Temperature = +25C.) (*2) For cases where conformance to various safety specs (UL, CSA, EN) are required, input voltage range will be VAC(50/60Hz). (*3) Ratings - refer to Derating Curve on the right. (*4) Heatsink has to be chosen according to Instruction manual. (*5) External components are needed for operation. (Refer to basic connection and instruction manual.) (*6) Refer to Instruction manual. (*7) Ambient Temperature min=-40c (*8) OVP reset : Line off or Control off. (Refer to instruction manual.) Derating Curve 105% - 140% (Automatic recovery method) 125% - 145% (Inverter shutdown method) : 2.5kVAC, Input-Output : 3.0kVAC for 1min. Output-Baseplate : 500VDC for 1min. Output-Baseplate 500VDC more than 100M (25C,70%RH) Weight (Typ) g 300 Mechanical Size (W x H x D) mm 70 x 12.7 x 122 (Refer to Outline Drawing) 4

5 PFE500F PFE500F Outline Drawing LC AC (N) INPUT: VAC 8A 50/60Hz OUTPUT:48V 10.5A AC (L) +V +V R PFE500F-48 AC-DC +BC BAR CODE -BC E N S PC +ON/OFF -ON/OFF AUX MADE IN JAPAN -V +S TRIM IOG ENA COM -V -S +S PC TRIM +ON/OFF IOG -ON/OFF ENA AUX COM NOTES: A: Model name, input voltage range, Nominal output voltage, Maximum output current, country of manufacture and safety marking (C-UL-US, BSI & CE marking) are shown here in accordance with the specifications. B: M3 tapped holes 4 for customer chassis mounting (FG). C: Output terminal : 2-2 D: Input and Intermediate terminal : 5-1 E: Signal pin (+S, -S, TRIM, ENA, IOG, AUX, +ON/OFF, -ON/OFF, PC, COM) : F: Unless otherwise specified dimensional tolerance : 0.3 5

6 PFE500F Basic Connection F1 AC250V 15A C pF R1 0.5W 470k C uF C1 AC250V 1uF (Film) C uF C2 2200pF 12V: 25V 1000uF (Elec.) C3 2200pF C15 28V: 50V 470uF (Elec.) C4 AC250V 1uF (Film) 48V: 100V 220uF (Elec.) C5 AC250V 1uF (Film) C16 100V 2.2uF (Ceramic) C6 2200pF 12V: 25V 1000uF (Elec.) C7 2200pF C17 28V: 50V 470uF (Elec.) C8 450V 1uF (Film) 48V: 100V 220uF (Elec.) C9 450V 1uF (Film) TFR C (Res., Thermal fuse) C10 450V 390uF (Elec.) L1 6mH C11 450V 390uF (Elec.) L2 6mH (*1) Use an external fuse of fast blow type for each unit. (*2) The allowable ripple current of capacitor must be more than 3A(rms). (*3) Put this capacitor near the terminal as close as possible. (*4) The maximum capacitance that can be used is less than 1200uF(Rated capacitance). Avoid the connection of capacitance which is more than above, else it will lead to module to damage. (*5) The inrush current at AC throw in can be suppressed by the external Resistor (Built-in thermal fuse) connected between the R and +BC terminals. (*6) If the ambient temperature is less than -20C, use twice the recommended capacitor above. (*7) Refer to instruction manual for further details. 6

7 PFE500F 7 Block Diagram

8 PFE500F 8 Sequence Time Chart

9 PFE1000F PFE1000F Specifications Input Voltage Range (*2)(*3) V VAC Frequency (*2) Hz Power Factor (*1)(*3) 0.95 Efficiency (Typ) (*1) 80 / / 86 Current (*1) A 9.8 / / / 6.5 Inrush Current (Typ) (*1)(*3) A 20 / 40 peak Nominal Voltage (*1) VDC Maximum Current A Maximum Power W Voltage Setting Accuracy +/-2 Output Maximum Line Regulation mv Maximum Load Regulation mv Maximum Ripple & Noise (*3) mvp-p Voltage Adjustable Range -20 / +20 Over Current Protection (*4)(*5) 105% - 140% Over Voltage Protection (*5) 125% - 145% (Inverter shutdown method) Remote Sensing (*6) Possible Function Remote ON/OFF Control (*6) Possible Parallel Operation (*6) Possible Series Operation (*6) Possible Operating Temperature (*7)(*8) (Baseplate) Storage Temperature Operating Humidity RH (No Dewdrop) Storage Humidity RH (No Dewdrop) Environment At no operating, 10-55Hz (Sweep for 1min.) Vibration Amplitude 0.825mm constant (Maximum 49.0m/s²) X,Y,Z 1 hour each Shock 196.1m/s² Cooling (*9) Conduction Cooled Input-Baseplate Withstand Voltage Isolation Isolation Resistance Standards Safety Standards : 2.5kVAC, Input-Output : 3.0kVAC for 1min. Output-Baseplate : 500VDC for 1min. Output to Baseplate 500VDC more than 100M (25C,70%RH) Approved by UL , CSA , EN Weight (Typ) g 500 Mechanical Size (W x H x D) mm 100 x 13.4 x 160 (Refer to Outline Drawing) (*1) At 100VAC/200VAC and maximum output power. (Baseplate Temperature = +25C.) (*2) For cases where conformance to various safety specs (UL, CSA, EN) are required, input voltage range will be VAC(50/60Hz). (*3) External components are needed for operation. (Refer to basic connection and instruction manual.) (*4) Constant current limiting. (The unit automatically shutdown when left in OCP condition, with the output voltageless than the LVP level. Refer to instruction manual.) (*5) Reset : Line off or Control off. (Refer to instruction manual.) (*6) Refer to Instruction manual. (*7) Ambient Temperature min=-40c (*8) Ratings - refer to Derating Curve. (*9) Heatsink has to be chosen according to Instruction manual. Derating Curve 9

10 PFE1000F PFE1000F Outline Drawing AC (N) AC (L) PFE1000F-48 INPUT : VAC 16A 50/60Hz OUTPUT : 48V 21A AC-DC R +BC -BC E N MADE IN JAPAN -S PC +ON/OFF -ON/OFF AUX -V -V -V +V +V +V +S TRIM IOG ENA COM NOTES: A: Model name, input voltage range, Nominal output voltage, Maximum output current, country of manufacture and safety marking (C-UL-US, BSI & CE marking) are shown here in accordance with the specifications. B: M3 tapped holes 4 for customer chassis mounting (FG). C: Output terminal : 6-2 D: Input and Intermediate terminal : 5-2 E: Signal pin (+S, -S, TRIM, ENA, IOG, AUX, +ON/OFF, -ON/OFF, PC, COM) : F: Unless otherwise specified dimensional tolerance :

11 PFE1000F Basic Connection F1 F25AH250V C uF C1 AC250V 1uF (Film) C uF C2 470pF 12V25V 1000uF (Elec.) C3 470pF C17 28V50V 470uF (Elec.) C4 AC250V 1uF (Film) 48V100V 220uF (Elec.) C5 AC250V 1uF (Film) C18 100V 2.2uF (Ceramic) C6 4700pF 12V25V 1000uF (Elec.) C7 4700pF C19 28V50V 470uF (Elec.) C8 AC250V 1uF (Film) 48V100V 220uF (Elec.) C9 450V 1uF (Film) R1 0.5W470k C10 450V 1uF (Film) TFR (Res., Thermal fuse) C11 450V 390uF (Elec.) TFR (Res., Thermal fuse) C12 450V 390uF (Elec.) L1 2mH C13 450V 390uF (Elec.) L2 2mH C14 450V 390uF (Elec.) L3 2mH (*1) Use an external fuse of fast blow type for each unit. (*2) The allowable ripple current of capacitor must be more than 3A(rms). (*3) Put this capacitor near the terminal as close as possible. (*4) The maximum capacitance that can be used is less than 2300uF(Rated capacitance). Avoid the connection of capacitance which is more than above of else it will lead to module damage. (*5) The inrush current at AC throw in can be suppressed by the external Resistor (Built-in thermal fuse) connected between the R and +BC terminals. (*6) If the ambient temperature is less than -20C, use twice the recommended capacitor above. (*7) Refer to instruction manual for further details. 11

12 Block Diagram PFE1000F 12

13 Sequence Time Chart PFE1000F 13

14 PFE500F1000F SERIES 14 PFE500F, 1000F SERIES Instruction Manual

15 PFE500F1000F SERIES 15

24 PFE500F1000F SERIES 24 -

29 PFE-SSERIES 2 29

30 PFE300S PFE300S Specifications Voltage Range (*2)(*5) V AC Frequency (*2) Hz Input Power Factor (min) (*1)(*5) 0.95 Efficiency (typ) (*1) 81 / / 85 Current (*1) A 4.0 / 2.0 Inrush Current (typ) (*1)(*5) A 20 / 40 peak Nominal Voltage (*1) VDC Maximum Current A Maximum Power W Output Voltage Setting Accuracy 2 Maximum Line Regulation mv Maximum Load Regulation mv Maximum Ripple Voltage (*5) mvp-p Voltage Adjustable Range -20% / +20% Over Current Protection 105% - 140% (Automatic recovery method) Over Voltage Protection 125% - 145% (Inverter shutdown method) Function Parallel Operation - Series Operation (*6) Possible Operating Temperature (*3)(*7) -40 to +100 (Baseplate) Storage Temperature -40 to +100 Operating Humidity RH (No dewdrop) Storage Humidity RH (No dewdrop) Environment At no operating, 10-55Hz (sweep for 1min.) Vibration Amplitude 0.825mm constant (maximum 49.0m/s²) X, Y, Z 1 hour each Shock 196.1m/s² Cooling (*4) Conduction cooled Input-Baseplate : 2.5kVAC, Input-Output : 3.0kVAC for 1min. Withstand Voltage Isolation Output-Baseplate : 1.5kVDC for 1min. Isolation Resistance Output to Baseplate 500VDC more than 100M (25, 70%RH) Standards Safety Standards Approved by UL , CSA C22.2 No , EN Weight (typ) g 250 Mechanical Size (W x H x D) mm 61 x 12.7 x (Refer to outline drawing.) (*1) At 100VAC/200VAC and maximum output power. (Baseplate temperature = +25.) (*2) For cases where conformance to various safety specs (UL, CSA, EN) are required, input voltage range will be VAC (50/60Hz). (*3) Ratings - refer to derating curve below. (*4) Heatsink has to be chosen according to instruction manual. (*5) External components are needed for operation. (Refer to basic connection and instruction manual.) (*6) Refer to instruction manual. (*7) Ambient temperature min=-40 Derating Curve 30

31 PFE500S PFE500S Specifications Input Voltage Range (*2)(*5) V AC Frequency (*2) Hz Power Factor (min) (*1)(*5) 0.95 Efficiency (typ) (*1) 82 / / 86 Current (*1) A 5.0 / / 3.2 Inrush Current (typ) (*1)(*5) A 20 / 40 peak Nominal Voltage (*1) VDC Maximum Current A Maximum Power W Output Voltage Setting Accuracy 2 Maximum Line Regulation mv Maximum Load Regulation mv Maximum Ripple & Noise (*5) mvp-p Voltage Adjustable Range -20% / +20% Over Current Protection 105% - 140% (Automatic recovery method) Over Voltage Protection 125% - 145% (Inverter shutdown method) Function Parallel Operation - Series Operation (*6) Possible Operating Temperature (*3)(*7) -40 to +85 (Baseplate) -40 to +100 (Baseplate) Storage Temperature -40 to +100 Operating Humidity RH (No dewdrop) Storage Humidity RH (No dewdrop) Environment At no operating, 10-55Hz (sweep for 1min.) Vibration Amplitude 0.825mm constant (maximum 49.0m/s²) X, Y, Z 1 hour each Shock 196.1m/s² Cooling (*4) Conduction cooled Input-Baseplate Withstand Voltage Isolation Isolation Resistance Standards Safety Standards : 2.5kVAC, Input-Output : 3.0kVAC for 1min. Output-Baseplate : 1.5kVDC for 1min. Output to Baseplate 500VDC more than 100M (25, 70%RH) Approved by UL , CSA C22.2 No , EN Weight (typ) g 250 Mechanical Size (W x H x D) mm 61 x 12.7 x (Refer to outline drawing.) (*1) At 100VAC/200VAC and maximum output power. (Baseplate temperature = +25.) (*2) For cases where conformance to various safety specs (UL, CSA, EN) are required, input voltage range will be 100 ~ 240VAC (50/60Hz). (*3) Ratings - refer to derating curve on the right. (*4) Heatsink has to be chosen according to instruction manual. (*5) External components are needed for operation. (Refer to basic connection and instruction manual.) (*6) Refer to instruction manual. (*7) Ambient temperature min=-40 Derating Curve 31

32 PFE300S, 500S Outline Drawing Basic Connection NOTES: A: Model name, input voltage range, nominal output voltage, maximum output current, country of manufacture and safety marking (C-UL-US, BSI & CE marking) are shown here in accordance with the specifications. B: M3 tapped holes 4 for customer chassis mounting (FG). C: Output terminal : 2-2 D: Input, Intermediate terminal and signal pin: 9-1 E: Unless otherwise specified dimensional tolerance : 0.3 F1 AC250V 15A C9 450V 1uF (Film) C15 100V 2.2uF (Ceramic) C1 AC250V 1uF (Film) C10 PFE300S:450V 470uF x1 (Elec.) C16 12V: 25V 1000uF (Elec.) C2 4700pF PFE500S:450V 390uF x2 (Elec.) 28V: 50V 470uF (Elec.) C3 4700pF C pF 48V: 100V 220uF (Elec.) C4 AC250V 1uF (Film) C uF R1 2W 470k C5 AC250V 1uF (Film) C uF TFR (Res., Thermal fuse) C6 1000pF C14 12V: 25V 1000uF (Elec.) L1 6mH C7 1000pF 28V: 50V 470uF (Elec.) L2 6mH C8 450V 1uF (Film) 48V: 100V 220uF (Elec.) Note: Except C10, above components list is for both PFE300S and PFE500S Series Please select component standards, withstand voltage, etc based on the application. 32

33 PFE700S PFE700S Specifications Voltage Range (*2)(*5) V AC Frequency (*2) Hz Input Power Factor (min) (*1)(*5) 0.95 Efficiency (typ) (*1) 86 / 89 Current (*1) A 8.8 / 4.4 Inrush Current (typ) (*1)(*5) A 20 / 40 peak Nominal Voltage (*1) VDC 51 Voltage Regulation Range (*7) V Maximum Current A 14 Output Maximum Power W 714 Voltage Setting Accuracy (*1) 1 V Maximum Ripple & Noise (*5) 4 Vp-p Over Current Protection 105% - 140% (Automatic recovery method) Over Voltage Protection VDC (Inverter shutdown method) Function Parallel Operation (*6) Possible Series Operation (*6) Possible Operating Temperature (*3) -40 to +100 (Baseplate), Ambient temperature min=-40 Storage Temperature -40 to +100 Operating Humidity RH (No dewdrop) Storage Humidity RH (No dewdrop) Environment At no operating, 10-55Hz (sweep for 1min.) Vibration Amplitude 0.825mm constant (maximum 49.0m/s²) X, Y, Z 1 hour each Shock 196.1m/s² Cooling (*4) Conduction cooled Withstand Voltage Isolation Input-Baseplate : 2.5kVAC, Input-Output : 3.0kVAC for 1min. Output-Baseplate : 1.5kVDC for 1min. Isolation Resistance Output to baseplate 500VDC more than 100M (25, 70%RH) Standards Safety Standards Approved by UL , CSA C22.2 No , EN Weight (typ) g 250 Mechanical Size (W x H x D) mm 61 x 12.7 x (Refer to outline drawing.) (*1) At 100VAC/200VAC and maximum output power. (Baseplate temperature = +25.) (*2) For cases where conformance to various safety specs (UL, CSA, EN) are required, input voltage range will be VAC (50/60Hz). (*3) Ratings - refer to Derating Curve on the right. (*4) Heatsink has to be chosen according to Instruction manual. (*5) External components are needed for operation. (Refer to basic connection and instruction manual.) (*6) Refer to Instruction manual. (*7) For all input voltage, output load and temperature range. Derating Curve 33

34 PFE700S Outline Drawing Basic Connection NOTES A: Model name, input voltage range, Nominal output voltage, Maximum output current, country of manufacture and safety marking (C-UL-US, BSI & CE marking) are shown here in accordance with the specifications. B: M3 tapped holes 4 for customer chassis mounting (FG). C: Output terminal : 2-2 D: Input, Intermediate terminal and signal pin: 9-1 (NC : Make no external connection) E: Unless otherwise specified dimensional tolerance : 0.3 F1 AC250V 15A C7 1000pF C14 48V: 100V 220uF (Elec.) C1 AC250V 1uF (Film) C8 450V 1uF (Film) C15 100V 2.2uF (Ceramic) C2 4700pF C9 450V 1uF (Film) C16 100V 220uF (Elec.) C3 4700pF C10 450V 390uF x2 Parallel (Elec.) R1 2W 470k C4 AC250V 1uF (Film) C pF TFR (Res., Thermal fuse) C5 AC250V 1uF (Film) C uF L1 6mH C6 1000pF C uF L2 6mH Note: Please select component standards, withstand voltage, etc based on the application. 34

35 35 PFE300S, 500S Sequence Time Chart Block Diagram

36 36 Block Diagram Sequence Time Chart PFE700S

37 PFE300S, 500S 37 PFE300S, 500S Instruction Manual

38 PFE300S, 500S 38

39 PFE300S, 500S 39

40 PFE300S, 500S 40

41 PFE300S, 500S 41

42 PFE300S, 500S 42

43 PFE300S, 500S 43

44 PFE300S, 500S 44

45 PFE700S 45 PFE700S Instruction Manual

46 PFE700S AC(N) V AC(L) Name Plate +V VM +VM NC ENA R +BC BC 46