GT Project Engineering Sub-contract Fabrication and Machining Finishing, Assembly and Test Turnkey Fabrications From design concept through to manufacture, assembly, test, installation and commissioning Lee Farms Technical Sales Manager lee.farms@gtgroup.co.uk +44 (0) 191 586 2366 www.gtgroup.co.uk 1
About Us GT Project Engineering Part of the GT Group of companies since 1986. 2 manufacturing facilities Consett, Co Durham and Pallion Shipyard, Sunderland Specialist fabrication and machining. Manufacturing range from 1 off projects to monthly scheduled builds Dedicated Team of Project Designers and Engineers Experience in all aspects of Turnkey Projects from design through to site installation www.gtprojects.co.uk 2
Facilities GT Project Engineering Consett CNC Machining facility Light to Medium Fabrication Assembly and testing capabilities Bay 1 - CNC Machining Area GT Project Engineering Delves Lane Consett Co Durham DH8 7LQ UK 3
Facilities GT Project Engineering Pallion Shipyard, Sunderland Medium to Heavy Fabrication facility Finishing, assembly and testing Pallion Ship Yard Craneage available up to 140 tonnes Sea going load out facility Dry dock facility Large Fabrication bays Assembly and Test GT Project Engineering Pallion Shipyard Pallion Sunderland SR4 6WE UK 4
Industries Supplied Solids and Bulk Material Handling Systems Port Authorities Off Highway Vehicles Marine and Subsea Construction Power and Energy Cryogenics Oil and Gas Petrochemical Transport and Rail Pipework Pressure Vessels 5
Who we work with 6
GT Project Engineering Capabilities 7
Design 2D and 3D Capabilities Stress Analysis Design for manufacture Project Concept Cutting and Profiling Able to support all requirements for laser, plasma and oxyacetylene gas cutting Large variation in sizes and thicknesses achievable 8
CNC Machining From basic machining to complex multi set up jobs One off bespoke set ups to large batch runs Drilling Turning Milling Horizontal Boring Vertical Boring Spark Erosion 9
Fabrication and Forming Medium to Heavy fabrications in Carbon Steel, Stainless Steel, RQT s and Aluminium Lloyds approved Automated Orbital TIG welding Folding up to 600T and 6m length Rolling capacity from foil to thick plate Lloyds approved welding procedures Coded Welders TIG/MIG/MMA 10
Finishing Shot Blast Powder Coating Wet Spray Coating Decals/Signage Assembly/ Testing Full electrical and hydraulic fit out capabilities to various industry and customer specifications 11
Site Services/ Commissioning Site surveying Plant Design Manufacture Testing On site installation Commissioning Operator training 12
GT Project Engineering Project Examples 13
Project Examples Light to Medium Fabrication Medium to Heavy sub contract fabrications Small to large batches Everything from one off hand built prototypes through to large running repeat work utilising poka-yoke philosophy assembly fixtures. MIG/TIG/MMA Coded Welders Experience working in Carbon Steel, Stainless Steel, RQT s and Aluminium for a vast range of market leading OEM s 14
Project Examples Mine Detection Roller System Mine detection roller systems for use on Military vehicles Fabrication and hydraulic fit out 15
Project Examples Loading Arm Systems Loading arm systems for Oil, Gas and Petrochemical applications Designed, manufactured, tested, installed on site and commissioned prior to client handover 16
Project Examples Pressure Vessels and Pipework Lloyds approval for a wide range of welding procedures Coded Welders (TIG/MIG/MMA) Orbital welding capabilities Pressure testing facilities 17
Project Examples Marine Hose Saddles for Marine Applications Full supply offering of Marine ERC breakaway couplings for ship to ship transfer Manufactured in conjunction with GT group company Alpha Process Controls Adjustable height hose saddles for ship to ship transfer. Designed to maintain hose minimum bend radius during product transfers. 18
Project Examples Ejector Bodies Ejector body manufactured onto Caterpillar chassis. Body with telescopic blade manufactured and commissioned directly onto vehicle Full fabrication, finishing, assembly and test 19
Project Examples Truck Chassis Assemblies Full manufacture, finishing, assembly, testing and commissioning to existing vehicle chassis. 8,000 gallon water tank Fuel and Lubricant Unit 20,000 gallon tank 60,000 gallon tank 20
Project Examples Marine/Subsea Hose Reels Hose Reels fabricated and assembled in Pallion dry dock facility 12m diam x 9m wide - 82 tonnes Transported via sea direct from dock facility 21
Project Examples Conveyor Systems Coal Transfer System for Alcan power station From project scope, design, manufacture and on site installation and commissioning 22
Project Examples Bulk Materials Handling System Minerals blending plant Design, Manufacture, Installation and Commissioning 23
Project Examples Prestigious Projects Hong Kong Airport Bridge Strand Jacking System Millennium Bridge - Gateshead Hydraulic Mechanisms Alexandra Bridge - Sunderland Transit Pipe-work The Sage - Newcastle Structural and Associated work 24
GT Group Ltd About Us GT Project Engineering GT Emissions Systems Alpha Process Controls Aldona Seals 25
About Us GT Group Ltd Privately owned company formed in 1973 Headquarters in Peterlee, County Durham 4 Product Development and Manufacturing sites in the UK 200,000 square feet of manufacturing floor space Approx x300 personnel over all group sites Tier 1 supply to major OEM s world wide Extensive design and test facilities with state of the art manufacturing facilities Accreditation includes: TS16949 - CE - PED Module H - ISO 14001 ISO 9001 26
About Us GT Group Ltd GT Emissions Systems GT Emissions Systems, are at the forefront of the design, validation and manufacture of exhaust gas control valves for on and off highway vehicles. Our product portfolio includes: Exhaust Brakes EGR Valves (Exhaust Gas Recirculation Valves) Waste Heat Recovery Valves Thermal and Pressure Management Valves Bespoke valves for flow control systems We deliver innovative solutions to assist our customers' engine exhaust emissions strategies for applications in the automotive, construction and marine industries. www.gtesys.co.uk 27
About Us GT Group Ltd Alpha Process Controls Design, manufacture and installation of bespoke engineering systems for the safe transfer of hazardous chemicals, liquids and gases. Portfolio of products ranging from Safety Breakaway Couplings, Drybreak Couplings, Marine Emergency Release Collar breakaway couplings, to loading arms and loading skids www.alphaprocess.co.uk Aldona Seals Aldona Seals have invested in the latest technology infrastructure to service the needs of customers with specific design requirements for the compression and injection moulding of rubber. Manufacturing a diverse range of hydraulic seals, pneumatic seals, rotary shaft seals, rubber components and rubber to metal bonded parts spanning up to 48 inch diameter www.gtsm.co.uk 28
GT Project Engineering Sub-contract Fabrication and Machining Finishing, Assembly and Test Turnkey Fabrications From design concept through to manufacture, assembly, test, installation and commissioning Lee Farms Technical Sales Manager lee.farms@gtgroup.co.uk +44 (0) 191 586 2366 www.gtgroup.co.uk 29