DESIGN & PROJECT MANAGEMENT
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- Matthew Lindsey
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1 AIM recognises that the success of any project depends upon the presence of a robust project management process and structure. In recent years the company has made considerable investment in personnel, infrastructure and systems to improve its project management capabilities. Project Management Our project management personnel have considerable engineering skills and project experience. This is supported by the senior management team, with significant experience gained from many successful projects in a wide range of industries. AIM is expert in the use and customisation of Microsoft Project and Excel spreadsheets, which it fully utilises in the control of the projects providing efficient and accurate reporting. AIM also has linked project control, cost control and payroll management into one bespoke web server software package called Progress Plus. Progress Plus enables the Project Manager to determine project spends in real time while at the same time tracking earned value against budget/order value. The company has a reputation for completing challenging projects on time and meeting customer quality requirements at competitive prices. Site Services AIM s involvement and commitment doesn t end once our equipment is in operation. Once we have handed over the installations, our engineers are always ready to assist with training, servicing, PPM and offer fast and skilled maintenance and site support. AIM has the resources to deploy and support projects worldwide. DESIGN & PROJECT MANAGEMENT Design and Projects Team INTERNAL CAPACITY Catia V5 R18 x 4 seats R19 x 2 seats Solidworks 2010 x 6 seats Autocad 2000LT x 2 seats Situated within modern 2,000 sq ft design offices Multiple meeting rooms with conference call facilities Access to a design pool of over 100 Engineers 3D CAD - Catia V5 and Solidworks Professional Project Management Process and feasibility studies Conceptual design Mechanical design Electrical design Electrical panel design Software programming HMI development Robot programming and training CE Marking and supporting documentation Training manuals Close monitoring of contract progress and costs Effective planning and control over resources Long-term support
2 Machining AIM offers a wide range of manufacturing capabilities within the AIM group. Our Glossop site is an 18,000 sq ft pupose built machining shop, with machines ranging from manual milling machines, lathes, Cnc lathes, Cnc routing and full 5 axis machining centres which includes 2 Correa fully 5 axis machines with a machine scope of 11.5 metres. All of our Cnc machining centres are fully supported by cad/cam and are controlled and run by our very experienced programming team. MANUFACTURING & ASSEMBLY Jig and tool manufacture 3 axis and 5 axis machining Conventional, milling/turning Jig boring Inspection and quality department Cad-cam suite with 4 software seats Assembly AIM has progressed from manufactured small assembly tools, to manufacturing large aircraft and automotive assembly jigs and lines, with the capability of handling large high precision structures of up to 40 metres. Due to our extensive 80,000 sq ft facility at our Wythenshawe site, all our jigs and fixtures can be pre-assembled here, offering customer buy-off before pre-delivery. Extensive Assembly Area 60 tonne cranes Laser Trackers Painting and Spraying facilities Pre-delivery Buy off
3 FABRICATION Our Wythenshawe site houses a large fabrication area within our extensive 80,000 sq ft facility it also has the useage of 60 tonne overhead cranes, 8 metre under-hook. The fabrication area comprises in excess of 10 large welding bays with the capability to fabricate large structures of up to 40 metres in length. Our fabrication site uses established procedures and coded welders (coded to bs 4872 part 1) enabling them to weld a variety of materials which include aluminium, carbon steel and stainless steel. Fabrication 50,000 sq ft 60 tonne lift overhead cranes Specialist multi metal welding Coded welding (bs 4872 part 1) 30 metre + capability
4 AUTOMATION Our automation division is an established industry leader, we specialise in providing high quality innovative industrial equipment. Utilising our professional project management skills and design team, we are able to offer turnkey design and manufacture projects including robotic automation systems, assembly tables, mechanical handling and production aided tooling. Capabilities Semi-automated assembly machines for components ranging from gas valves to car seats to python producing machines for the brewery industry. Robotic welding systems, with 10 years experience supplying robotic welding systems and tooling. Automation and robotic applications. Special handling equipment to suit the specific parts and process, from very large manipulators to high speed transfer systems and conveyors. Foundry automation, de-gating machines, pick and place gantry systems, sand core de-flashing. Laboratory and test equipment which includes product testing, laboratory automation and sample testing. Specialised grippers and robot tooling. Aerospace automated production systems.
5 AIM is highly committed to the ever expanding area of Metrology. Continuous investment and development in the latest technology, software and training has in turn placed AIM at the forefront of this market. Our Metrology department has the experience and technology to cover all of our customer s metrology requirements, from detail inspection to large volume metrology projects. Metrology Equipment Leica Absolute tracker AT401 Leica LTD 840 with T-probe Leica LTD 800 with T-probe Leica LTD 500 Brunson scope s and Leica levelling equipment INSTALLATION & METROLOGY Working together with customers and metrology manufacturers, to develop best practise principle. This in turn optimises the equipment and software to obtain greater accuracy and the development of new installation methods. Metrology Team All our engineers and operators are fully trained to use the relevant software and metrology equipment. Metrology XG Spatial Analyser Metrolog and spatial analyser have Catia V5 import Leica Axyz Catia NPL training (GDT) Metrology Capabilities Small to large volume metrology projects - From hand held drill jigs, to 40 meter assembly jigs - Using point data or working directly to catia model to position and assemble. Detail inspection - From small 5 axis machined parts, to 10 meter fabrications which are too large for any CMM. Recertification and inspection onsite - Calibration and recertification of jig s and fixtures. Spatial Analyser Metrolog XG Fabricate to cad - Working together with our fabrication team to manufacture complex fabrications, utilizing laser trackers and t-probe. Working directly to catia models. All our engineers hold ccnsg cards, crane licence, fork lift truck, power access licence, for site installation. Fully qualified H&S management team to work together with our metrology department as principle contractor, within a controlled CDM site. Reverse engineering projects - All our software packages allow us to measure any object or assembly and in turn provide the customer with a cad model. Non-contact scanning - Using Leica hand held scanner to produce cad data of any component and compare directly to cad model.
6 Operating both on-site at customers premises and at various AIM workshops throughout the UK. AIM offers a one-stop shop for all your PPM requirements including mechanical, electrical and hydraulic maintenance and repairs with a highly skilled workforce and dedicated management team who provide a 24/7 service second to none. SERVICING & MAINTENANCE Long-Term Benefits Of Preventive Maintenance Include: Improved system reliability Decreased cost of replacement Decreased system downtime Better spares inventory management Our servicing/maintenance team comprises a highly skilled team of tooling engineers, tool makers, quality inspection and health & safety team, headed up by a works manager and assistant works manager. Several members of the team are highly experienced within the aerospace industries and bring a wealth of knowledge to our business.we have an excellent track record in the following: Customer focus understanding our customer needs and requirements and working with them in partnership to achieve an excellent service. Multi and highly skilled workforce both in house and on site personnel operating under current Passport to Safety standards. In house Quality department operating within ISO9001 accreditation. Dedicated Health and Safety department, IOSH & NEBOSH accredited to ensure in house and external safety standards run at optimum levels within HSE guidelines. Dedicated administration team ensuring full compliance and traceability of documentation. Technical sales personnel both in house and on site to ensure that all customer requirements and expectations are implemented immediately.
7 AIM is committed to delivering excellent service and has implemented a quality management system to control all aspects of the business, management staff and workforce through continuous improvements and training to ensure the success of our subcontract engineering business and benefit of all our customers. All components and tooling checks are carried out in a fully temperature controlled inspection area. QUALITY Currently certified to EN/ISO9001:2008 AS/EN9100:2009 Customer approvals BAE Systems Method 1 GKN Aerostructures Agusta Westland Hawker Beachcraft Airbus Sonaca Capabilities 3 Co-ordinate measuring machines 500x500x350 with PcDmis Control 1 CNC Co-ordinate measuring machine 2000x1200x600 with PcDmis Control 4 Leica Laser Tracker systems, LTD 500, LTD 800 & LTD 840, 3 complete with T-Probe 1 Faro Arm (Gauge Plus) Working towards ISO 14001
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