Copeland Scroll K5 Refrigeration Compressor January 2012 Slide 1
2 Copeland Scroll K5 Refrigeration Compressor Targets Key Customer Requirements Increasing Customer Value Was Top Priority
Advanced Technology For Greater Efficiency And Reliability 5 1 2 3 Efficient Optimized Scrolls & Motors For Annual Efficiency VVR For Improved Low Condensing Performance 3 1 7 6 4 4 5 6 Reliable Onboard CoreSense TM Diagnostics Top Cap With Thermal Well External Temperature Protection Redesigned Gas Flow Low Oil Circulation 2 7 Operational Improvements Liquid & Vapor Injection Capability (1 SKU) U.S. Manufacturing Improved Lead Times Designed to Maximize Efficiency & Reliability 3
4 1 2 3 Medium Temp Low Temp High Efficiency Performance ARI & Low Condensing 5.0 4.8 4.6 4.4 4.2 4.0 7.5 7.3 7.1 6.9 6.7 6.5-25/105 EER 4.4 ZF33K4E 20/120 EER 7.1 ZB75KCE 5.0 + 13% ZF34K5E 7.2 + 2% ZB76K5E 8.5 8.0 7.5 7.0 19.0 18.0 17.0 16.0 15.0 14.0 3-25/70 EER 7.5 ZF33K4E 20/70 EER 15.6 8.5 + 13% ZF34K5E 18.3 +17% ZB75KCE ZB76K5E LT Weighted EER 8.0 7.5 6.9 7.0 6.5 6.0 ZF33K4E 17.0 16.0 15.0 14.0 13.0 12.0 13.9 7.8 + 13% ZF34K5E MT Weighted EER 16.1 +16% ZB75KCE ZB76K5E LT Weighted EER = 0.8*(-25/70 EER) + 0.2*(-25/105 EER) MT Weighted EER = 0.8*(20/70 EER) + 0.2*(20/120 EER)
5 3 Variable Volume Ratio Adjustable Porting Improves Annual Efficiency Adjusts Scroll Compression Ratio To Reduce Over Compression 5% Efficiency Improvement At Low Condensing Temperatures EER 26 24 22 20 18 16 14 12 10 8 6 4 5% VVR Gain 20 F Evap w/ VVR Baseline Scroll & Motor Optimized Here Legacy Product 40 50 60 70 80 90 100 110 120 130 140 Condensing Temperature ( F) New Product
6 88 Quiet Operation Sound Reduced Design Low Temperature 88 Medium Temperature 86 86 dba 86 86 dba 84 4 dba Reduction 84 6 dba Reduction 82 82 dba 82 80 80 80 dba 78 ZF33K4E ZF34K5E 78 ZB75KCE ZB76K5E
7 4 Copeland Scroll K5 with CoreSense TM Technology Onboard Continuing Commitment To Bring Added Value Via CoreSense Technology All Copeland Scroll K5 Compressors Will Include CoreSense Onboard CoreSense Diagnostics Deliver Advanced Monitoring, Protection & Communication Capabilities
8 CoreSense Diagnostics For Copeland Scroll K5 Factory Installed Onboard Compressor Electronics Send Early Warning Signs Of System Issues Protect Compressor To Prevent Costly Failures Improve Speed & Accuracy Of System Troubleshooting Features Current Sensing Module Current Sensing Diagnostics Discharge Temperature Protection Motor Protection CoreSense Diagnostics Module CT DLT Motor Protector (-TWC Models Only) T2 T1 S2 S1 M2 M1 Compressor Asset Information LED Visual Indication Of Alerts Modbus Communication L1 L2 D M1 M2 Remote Reset
9 CoreSense Diagnostics Alarm Codes Code Description Lock-out Enabled LED SOLID FLASHING Normal Demand, No Current - ALERTS TRIP (Auto Reset) LOCK OUT (Manual Reset) FUTURE (EXV Injection Control) 1 High Discharge Temperature Yes 2 Excessive System Limit Trips No 3 Excessive Demand Cycling No 4 Locked Rotor Yes 5 Open Circuit No 6 Missing Phase Yes 7 Reverse Phase Yes 8 Welded Contactor No 9 Low Module Voltage No 10 Module Communications Error No 11 Discharge Temperature Sensor Error No 12 Current Transducer Error No
10 CoreSense Diagnostics Smartphone Resources QR Code Reader: Scan The Compressor QR Code To Launch Mobile Troubleshooting Mobile App: Download HVACR Fault Finder On Your Smartphone
Copeland Scroll K5 Refrigeration Compressor Program Summary Improved Efficiency And Sound Enhanced Reliability via CoreSense Diagnostics Manufactured In US & Europe - Improved Delivery Lead Times Low Oil Circulation Rate Scope Covers 7 15 HP Medium And Low Temp Models 5 MT Displacements & 3 LT Displacements Will Be Approved For R404A, R22, R407A/C, R134a 11
12 Copeland Scroll K5 Refrigeration Compressor Today s Technology Advanced Technology
Copeland Scroll K5 Refrigeration Compressor Model Cross Reference To Current Models (Specter) Current Models: ZB**KC & ZS**K4 Medium Temperature New Models: 48K 58K 66K 76K 95K 114K ZB**K5 Current Models: ZF**K4 & ZF**KV 56K 75K 92K 11M Low Temperature K5 Refrigeration Scroll ZB**K5 24K 33K 40K 48K New Models: ZF**K5 25K 34K 41K 49K With CoreSense Without CoreSense Quest ZF**K4/KV K5 Refrigeration Scroll ZF**K5: One Model Capable Of Liquid & EVI 13
14 Additional Resources Available by Registering for Online Product Information at www.emersonclimate.com Application Engineering Bulletin AE-1383 Accessories List Performance Information & Coefficients Reference Drawings Electrical Information