Compressors, Chillers & Condensers
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- Everett Alvin Jordan
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1 Chillers & Condensers SUCTION CUTOFF UNLOADING VS HOT GAS BYPASS UNLOADING Suction Cutoff Unloading Head Hot Bypass Unloading Head Suction cutoff unloading is a more efficient unloading method for the 06D/06E compressors. There are substantial energy savings and improved compressor reliability when a hot gas bypass unloading system is replaced with suction cutoff unloading. Since 1981 many of the Commercial Products Carrier produced with 06E compressors utilized Suction Cutoff Unloading in place of Hot Gas Bypass Unloading. It is easy to identify a suction cutoff unloading compressor from a hot gas bypass unloading compressor. This can be done in one of two ways: #1) The Finished Goods (new) compressor model number is different than the hot gas bypass model number. #2) The unloading heads themselves physically look different. The parts used in Hot Gas Bypass are different from those used in Suction Cutoff Unloading. These differences are: CENTER CYLINDER HEAD 06EA STANDARD HEAD 06E REVERSED HEAD SUCTION CUTOFF 06E HOT GAS BYPASS 06E B FAMILY 2 one electric unloader 3 two electric unloaders 4 one pressure unloader 5 two pressure unloaders 6 one electric unloader 7 two electric unloaders 8 one pressure unloader 9 two pressure unloaders SIZE VOLTAGE Reversed Center Head (6 cylinder) HOT GAS BYPASS SUCTION CUTOFF CENTER CYLINDER HEAD DESCRIPTION 06EA EA Valve Plate Package 06EA EA (stnd) Cylinder Head Gasket -- 06EA EA Valve Plate Package -- 06EA EA (rev) Cylinder Head Gasket -- 06EA Cylinder Head The valve plate gasket for both Hot Gas Bypass and Suction Cutoff is 06EA Both hot gas bypass and suction cutoff use the same Control Valve Packages: Pressure Control Valve P/N 06EA Electric Control Valve P/N 06EA These control valves are similar to those you used in the past except that the bypass piston is now separate from the valve and the pressure control valve has had internal modifications that allow it to operate on suction cutoff applications B-72 FAMILY B C D E J K L N one electric unloader two electric unloaders one pressure unloader two pressure unloaders one electric unloader two electric unloaders one pressure unloader two pressure unloaders SIZE VOLTAGE Reversed Center Head (6 cylinder)
2 Chillers & Condensers 06D SUCTION CUTOFF UNLOADING KITS ELECTRIC CAPACITY CONTROL Part No. 06DA The capacity control valve in this package is actuated by an electric solenoid. The solenoid is either energized or de-energized by the action of an external controller. The solenoid coil is not supplied with this package. This package can be used to (1) convert an 06D compressor with hot gas bypass unloading to electrically operated suction cutoff unloading, (2) add unloading or (3) add a second bank of unloading to an 06D compressor. The kit consists of the following: Cylinder Head 06DA Assembly (incl. 06EA capacity control valve) Valve Plate Gasket 06DA Cylinder Head Gasket 05GA Cylinder Head BoltsAA06GR239 Solenoid Coils for electric unloader valve: (NOT INCLUDED)(. VOLTAGE EF19ZE EF19ZE EF19ZE D SUCTION CUTOFF UNLOADING KITS WITH PRESSURE CAPACITY CONTROL PACKAGE PART NUMBER: 06DA NOT RECOMMENDED FOR REFRIGERATION APPLICATIONS The capacity control valve in this package is controlled by suction pressure and actuated by discharge pressure. This package can be used to: (1) convert an 06D compressor with hot gas bypass unloading to suction cutoff unloading, (2) add unloading, or (3) add a second bank of unloading to an 06D compressor. The kit consists of the following: Cylinder Head Assembly 06DA504614(incl.06EA capacity control valve) Valve Plate Gasket 06DA Cylinder Head Gasket 050A Cylinder Head Bolts AA06GR239 B-73
3 Chillers & Condensers 06D SUCTION CUTOFF UNLOADER REPAIR KIT 06DA SUCTION CUTOFF UNLOADING This kit contains the parts used internally for the suction cutoff unloading head. It is used for both electric and pressure operated suction cutoff unloading applications. The kit does not contain the capacity control valve. The kit contains the following: Piston and Ring 06DA Valve Body 06DA Spring 06DA Cover Gasket 06DA Strainer 6D E SUCTION CUTOFF UNLOADER REPAIR KIT ELECTRIC CAPACITY CONTROL MODIFICATION PACKAGE 06EA SUCTION CUTOFF UNLOADING REPAIR KIT 06EA This lit contains the parts used internally for the suction cutoff unloading head. It is used for both electric and pressure operated suction cutoff unloading applications. The kit does not contain the capacity control valve. The capacity control valve in this package is actuated by an electric solenoid. The solenoid is either energized or de-energized by the action of an external controller. The solenoid coil is not supplied with this package. This package can be used to (1) convert an 06E compressor with hot gas bypass unloading to electrically operated suction cutoff unloading, (2) add unloading or (3) add a second bank of unloading to an 06D compressor. The kit consists of the following: Cylinder Head 06EA Assembly (incl. 06EA electric capacity control valve) Valve Plate Gasket A/C 06EA & Ref. 06EA Suction Valves 06EA Cylinder Head Gasket 06EA Capscrews AB44AA168 Washers AU52YA171 Solenoid Coils for electric unloader valve:(not INCLUDED). VOLTAGE EF19ZE EF19ZE EF19ZE The kit contains the following: Piston 06EA Ring 06EA Valve Body 06DA Spring Cover Gasket 06EA Strainer 6D75601 B-74
4 Chillers & Condensers 06E SUCTION CUTOFF UNLOADING KIT PRESSURE CAPACITY CONTROL MODIFICATION PACKAGE. 06EA NOT RECOMMENDED FOR REFRIGERATION APPLICATIONS The capacity control valve in this package is controlled by suction pressure and actuated by discharge pressure. This package can be used to (1) convert an 06E compressor with hot gas bypass unloading to pressure operated suction cutoff unloading, (2) add unloading, or (3) add a second bank of unloading to an 06E compressor. The kit contains the following: Cylinder Head 06EA (incl. 06EA electric capacity control valve) Valve Plate Gasket A/C 06EA506414) Suction Valves 06EA Cylinder Head Gasket 06EA Capscrews AB44AA168 Washers AU52YA171 SUCTION CUTOFF UNLOADING REPAIR KIT 06EA This kit contains the parts used internally for the suction cutoff unloading head. It is used for both electric and pressure operated suction cutoff unloading applications. The kit does not contain the capacity control valve. The kit contains the following: Piston 06EA Ring 06EA Valve Body 06DA Spring Cover Gasket 06EA Strainer 6D75601 CONTROL VALVE KITS These kits contain the capacity control valve. The 06D and 06E compressors use the same capacity control valve. (The piston assembly is used with hot gas bypass unloading only.) 06EA Pressure operated kit contains the following: Pressure Operated Capacity Control Valve 06EA Piston Assembly (for HGBP) 06EA Wrench 06EA EA ly operated kit contains the following: ly Operated Capacity Control Valve 06EA (Select appropriate solenoid coil: 24, 120, or V) Piston Assembly (for HGBP) 06EA B-75
5 Chillers & Condensers CRANKCASE HEATERS BAR/STRIP STYLE 06D, 2 CYL. AND 4 CYL. 8, 9, 13, 16 CFM MODELS Dimensions: 71/2 Long, 1 Wide, 1/2 Thick WATTS VOLTS LEAD LENGTH (in) CONDUIT LENGTH (in) 06DA DA D, 06E, 06CC, 06CY NEW STRAIGHT TUBE HEATER DESIGN KIT CONTAINS CRANKCASE HEATER, RETAINER CLIP AND ANTI-SHORT BUSHING, HEAT CONDUCTING GREASE (P/N: 38AQ680001) CRANKCASE HEATER PACKAGE HEATER NUMBER WATTS VOLTS LIQUID INJECTION VALVES (For R-22 Low Temp. Apps) 06DR, 06EY, 06CY B-76 CONDUIT LENGTH (in) WIRE LENGTH (in) 06EA HT36DM EA HT36DM EA HT36DM EA HT36DM DA HT36DL NONE 24 06EA HT36FL EA HT36FL VALVE SIZE USAGE EA11ZC011 1/2 Ton All 06DR, 06CY16, 18, 24, 25, 28, 37 EA11ZC022 1 Ton 06EY750, 765, CY550, 665, 675 EA11ZC /2 Ton 06EY799 06CY899 OPTIONAL ACCESSORIES 06D CYLINDER HEAD COOLING FAN PACKAGE P/N 06DR 06DR EY 06ER /1550 RPM -1-60/1550 RPM 06D SIGHT GLASS REMOVAL TOOL T B-1 06D TERMINAL LUG SOCKET TOOL P
6 Chillers & Condensers OPTIONAL ACCESORIES Part No.: 06DA E TERMINAL LUGS FITS WIRE SIZE. #8 to #4 HY85TB008 #4 to #1 HY85TB004 06D TERMINAL BOX KITS This kit consists of the terminal box and cover plus all screws, washers, and terminals. 06DA can be used in place of 06DA Terminal Box and Cover Package if overloads are to be used with the compressor. However, it may be necessary to field fabricate a mounting box spacer to allow the 06DA box to mount on the compressor body without interfering with the Compressor Terminal Insulator. 06DA The 06DA Terminal Box and Cover Package mounts directly to the Terminal Plate. 06DA D, 06E MOUNTING PLATE KIT This universal mounting plate kit will accommodate any size 06D or 06E compressor offered by RCD. The kit includes the predrilled mounting plate, spacers and template. 06EA B-77 NOTE: For some 200/230 volt across the line installations, the connection of 3 power wires to the compressor may not be possible because the wire diameter may be too large to fit the below listed lugs. In these instances we recommend that 6 motor leads and 6 terminal lugs be used to connect to the compressor terminal plate. The use of 6 leads (instead of 3) allows for a wire sizereduction. Consult the National Electric Code or your local electric code for the appropriate wire sizing information. 06E TERMINAL BOX KITS OLD TERMINAL PLATE KIT Part No.: 06EA D Replacement Terminal Plate Kit Part No.: 06DA Replacement Gasket Only Part No.: 6D This kit consists of the terminal box, cover, gasket and 3 cover plates (one blank, one with 3 knockouts, one with concentric knockouts). Screws are included. Part No.: 06EA660095
7 Chillers & Condensers OPTIONAL ACCESORIES 06D, 06E ELECTRONIC LUBE OIL CONTROL 06DA Solid State LED S continuously display status of the compressor lubrication system. When control is connected to 06E bearing head or 6D68-952A (new 06D bearing head) external tubing is eliminated. Timing is not cumulative as in controls using a thermal timing circuit. Each time a low oil pressure condition is sensed the time delay will be of full duration. Short cycle protection - select either 35, 65 or 100 second time delay periods to prevent rapid cycling (feature can also be bypassed) Manual Reset SPECIAL GASKET FOR TRANSDUCER & BEARING HEAD CONNECTION 06DA D, 06E LUBE OIL CONTROL 060B D, 06E SUSPENSION KIT MODEL NO. B-78 SUSPENSION KIT. 06ET EA EX EY EA EZ DX DA DA MODEL NO. SUSPENSION KIT. 06DR DA DA DA DA DA DA DA DA DM DA DA DA DA DA DA DA DA CY016 06DA DA DA DA DA EA EA EA EA660089
8 Chillers & Condensers OPTIONAL ACCESORIES 06D OVERLOADS SIZE VOLTAGE. REMARKS 06DR HN69GZ025 HN69GZ032 06DM HN69GZ024 06DR013 HN69GZ014 06DM313 06DM316 06DR316 06DR718 06DR109 06DM808 06DR013 06DM313 06DM316 06DR316 06DR718 06DA818 06DR820 06DR724 (25) 06DA824 (25) 06DR228 06DA328 06DM337 06DR337 06DA537 06DR HN69GZ106 HN69GZ037 HN69GZ007 HN69GZ015 HN69GZ011 HN69GZ053 HN69GZ012 HN69GZ012 HN69GZ024 HN69GZ014 HN69GZ032 HN69GZ214 HN69GZ038 HN69GZ037 HN69GZ306 HN69GZ010 HN69GZ053 HN69GZ309 HN69GZ024 HN69GZ025 HN69GZ214 HN69GZ106 or HN69GZ307 HN69GZ301 Common Start Common Start Common Start 3 Required 4 Required** *Based on new High Efficiency (HE) extended voltage compressor models. **Two overloads in parallel in legs 1 and 3. NOTE: Most 06D compressors have internal thermostat installed in motor & wired across terminals 8 & 9 at the terminal block. It trips (opens) control circuit at 221 F (105 C) and resets at 181 F (83 C). B-79
9 Chillers & Condensers SHIPPING PAD INFORMATION MODEL 06DR SUCTION VALVE BLANK OFF PAD BOLTS SUCTION VALVE PAD GASKET DISCHARGE VALVE BLANK OFF PAD BOLTS DISCHARGE VALVE PAD GASKET DA504283* (2) AA06GR199 6D DA504283* (2) AA06GR199 6D , DA504253* (2) AA06GR202 6D DA504243* (2) AA06GR202 6D , DA502573* (4) AA06GR293 6D DA504243* (2) AA06GR202 6D , 228, DA502573* (4) AA06GR293 6D DA504253* (2) AA06GR202 6D DM DA504283* (2) AA06GR199 6D DA504283* (2) AA06GR199 6D , 316, DA504253* (2) AA06GR202 6D DA504243* (2) AA06GR202 6D , BOLT SUC. VAL. 06DA504253* (2) AA06GR202 6D DA504243* (2) AA06GR202 6D BOLT SUC. VAL. 06EA502573* (4) AA06GR293 6D DA504243* (2) AA06GR202 6D , EA502573* (4) AA06GR293 6D DA504253* (2) AA06GR202 6D DX DA504253* (2) AA06GR202 6D DA504243* (2) AA06GR202 6D , 824 W/: 2 BOLT SUC. VAL. 06DA504253* (2) AA06GR202 6D DA504243* (2) AA06GR202 6D BOLT SUC. VAL. 06EA502273* (4) AA06GR293 6D DA504243* (2) AA06GR202 6D , 337, EA502273* (4) AA06GR293 6D DA504253* (2) AA06GR202 6D DS 313, DA504253* (2) AA06GR202 6D DA504243* (2) AA06GR202 6D EA502573* (4) AA06GR293 6D DA504243* (2) AA06GR202 6D , EA502573* (4) AA06GR293 6D DA504253* (2) AA06GR202 6D ET 150, EA502573* (4) AA06GR293 6D DA504253* (2) AA06GR200 6D EA502573* (4) AA06GR293 6D EA502573* (4) AA06GR200 6D , 275, 199, EA402653* (4) AA06GR323 06EA EA502573* (4) AA06GR293 6D EX 150, EA502573* (4) AA06GR293 6D DA504253* (2) AA06GR200 6D EA502573* (4) AA06GR293 6D EA502573* (4) AA06GR200 6D EA502573* (4) AA06GR293 6D DA504253* (2) AA06GR200 6D , 275, 199, EA402653* (4) AA06GR323 06EA EA502573* (4) AA06GR293 6D EY 150, EA402653* (4) AA06GR323 06EA DA504253* (2) AA06GR200 6D , 175, EA402653* (4) AA06GR323 06EA EA502573* (4) AA06GR293 6D EZ 150, EA402653* (4) AA06GR323 06EA DA504253* (2) AA06GR200 6D , EA402653* (4) AA06GR323 06EA EA502573* (4) AA06GR293 6D *05GA plug required. Unloader valve blank off plate: 06DA for both 06D and 06E models. B-80
Model/Sales Package: 06DR013...
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