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Established in 1989. Manufacturing... Automotive Parts Diesel Engine Parts Hydraulic Valve Components Wind Mill Blade Parts Aerospace Components Press Components Sheet Metal Parts Fabricated Sub-Assemblies 3 facilities with a skilled headcount of 200 employees Group turnover over USD 5 million Accredited with ISO/TS 16949:2002 3
HYUNDAI MOTORS MITSUBHISHI MOTORS FORD MOTORS VISTEON AUTOMOTIVE LM GLASFIBER (Windmill) CATERPILLAR BOSCH LIMITED SUZLON ENERGY GAMESA WIND TURBINES FAIVELEY TRANSPORT BEHR INDIA B E M L, B H E L SAME DEUTZ-FAHR TIER II II CUSTOMERS Non- Automotive Customers 4
TVS MOTOR COMPANY LTD HARITA SEATING SYSTEMS LTD IFB AUTOMOTIVE LTD THAI SUMMIT NEEL AUTO PVT LTD AUTOMOTIVE STAMPINGS 5
PARKER HANNIFIN ENGLAND COOPER STANDARD AUSTRALIA DEUTSCH DEC U S A BOSCH REXROTH SCOTLAND 6
Sustaining with Zero PPM Having Stateof-the-art CNC Shop Accredited with TS 16949:2002 Having In-House Design Lab & Tool Room for Fixtures & Gauges Supplying to Aeronautical Industry also Having Tie-up with Reputed Foundries Having a team of dedicated Engineers Having a Modern Quality Lab 7
APART FROM BEING MASTERS IN CNC AIDED CRAFTING, WE ARE SPECILIZED IN DEVELOPING CASTINGS. WE TAKE THE TOTAL OWNERSHIP OF DEVELOPING CASTINGS AS PER CUSTOMER DRAWINGS AND SUPPLY FINISHED PRODUCTS TO OUR CUSTOMERS. PRESENTLY. PROCURING 150 TONS OF GI/SGI CASTINGS PER MONTH SUPPLYING TO.. VISTEON AUTOMOTIVE CHENNAI PARKER HANIFFIN ENGLAND 8
WE HAVE TIED-UP WITH REPUTED CASTING SUPPLIERS IN INDIA, WHO ARE EQUIPPED WITH STATE- OF-THE- ART FACILITIES LIKE DISAMATIC OUR CASTING SUPPLIERS. ARE ISO 9000 OR ISO/TS 16949 CERTIFIED. HAVING DECADES LONG EXPERIENCE IN FOUNDRY ARE CAPABLE OF MANUFACTURING 150gms-100kgs SIZES/COMPONENT. ARE CAPABLE OF RAPID DEVELOPMENT OF NEW PRODUCTS. 9
YEAR 1989 1995 1995 1999 1999 INCORPORATION OF MICRO-TECH EVENTS MICRO-TECH WAS CONVERTED INTO PVT LTD COMPANY FROM PARTNERSHIP FIRM INDUSTRIAL PLOT OF 1 ACRE WAS PURCHASED AT SIPCOT PHASE-II (EXISTING PLANT) EXISITNG PLANT WAS CONSTRUCTED AND OPERATIONS WERE STARTED ACCREDITED WITH ISO 9002 CERTIFCATE 2003 2003 2005 2007 ACCREDITED WITH ISO /TS 16949:2002 CERTIFCATE ACQUIRED 5 ACRES OF DEVELOPED INDUSTRIAL PLOT AT ORAGADAM, CHENNAI ACQUIRED 0.5 ACRES OF DEVELOPED INDUSTRIAL PLOT AT SIPCOT-I, HOSUR ACQUIRED A RUNNING PRESSINGS FACILTY CALLED M/S. ESSAAR TOOLS WHICH IS NOW MICRO-TECH CNC PRESSINGS INDIA PVT LTD. 10
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Imported from Deckel Maho, Germany. 15
Imported from Deckel Maho, Germany. 16
Imported from DOOSAN, Korea. 17
Imported from FANUC,JAPAN 18
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Imported from GILDEMEISTER, Italy 20
Imported from Italy 21
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8 nos of this machine are in transit from Taiwan 23
2 nos of this machine are in transit from Taiwan 24
Imported from Korea 25
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Imported from TESA, Switzerland 31
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ONE ROOT & ONE TIP FRAME CARRIES 1 BLADE 35
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Area 43,000 Sq ft 36,000 Sq ft 27,000 Sq ft BUILDING 27,000 Sq ft 5,000 Sq ft 19,000 Sq ft CNC SHOP FAB SHOP PRESS SHOP Area 27,000 Sq ft BUILDING 15,000 Sq ft PROPOSED FABRICATION SHOP LAND PROCURED LAND 2,15,200 Sq ft BUILDING 80,000 Sq ft PROPOSED A/C CONDENSER PIPING SHOP, CNC M/C SHOP & P D C SHOP LAND PROCURED 53
DIRECTOR-TECHNICAL DIRECTOR-COMMERCIAL HEAD-OPERATIONS MANAGER - OPERATIONS ASST.MANAGER PRODUCTION EXECUTIVE - TOOLINGS MANAGER- MATERIALS &CUSTOMER SUPPORT SR.EXE-NEW PRODUCT PLANNING EXECUTIVE PPC DY.MANAGER QA(MR) EXECUTIVE QA I EXECUTIVE QA II EXECUTIVE QA III MANAGER FINANCE & STORES ACCOUNTS OFFICER EXECUTIVE P & A STORES OFFICER ASST. MANAGER SYSTEMS & EXPORTS SYSTEMS ADMINISTRATOR EXECUTIVE PRODN.I EXECUTIVE PRODN. II EXECUTIVE PRODN. III QUALITY INSPECTORS STORES ASSISTANT PRODUCTION OPERATORS 54
BUSINESS SHARE-2009-10 11% 2% 5% 1% 3% 44% 34% VISTEON LM GLASFIBER TOTAL EXPORTS CATERPILLAR BOSCH LTD HARITA OTHERS 55
NON-AUTOM OTIVE, 47% AUTOMOTIVE, 53% AUTOMOTIVE NON-AUTOMOTIVE 56
SALES IN M ILLION U SD SALES TARGET 7.50 4.91 5.00 5.07 6.00 5.65 3.77 4.00 2006-07 2007-08 2008-09 2009-10 57
SALES -PROJECTED (DOMESTIC+EXPORTS) IN MILLION USD 9.75 12.5 16.5 21.5 2010-11 2011-12 2012-13 2013-14 Year SALES PROJECTED 58
ISO: TS: 16949 accredited 200 EXTERNAL REJECTIONS-PPM State of the art measuring facilities Chosen by VISTEON Automotive Systems as preferred supplier for having met their PPM targets. PPM-MAX. LIMIT 150 100 50 150 135 100 62 50 53 MAX. LIMIT PPM ACHVD. 20 0 7 5 0 2006 2007 2008 2009 2010 YEAR 59
Product Line Installed Capacity Per Annum Utilized Capacity % Spare Capacity % MACHINED COMPONENTS 96,00,000 NOS 62,40,000 NOS (65%) 35% SHEET METAL PRESS COMPONENTS 155,00,000 NOS 89,90,000 NOS (58%) 42% HEAVY FABRICATION & FABRICATED SHEET METAL COMPONENTS 75,000 NOS 34,500 NOS (46%) 54% 60
Part: HSG. LSPV & HSG. BMV 61
Part : Flange Dual Crimp Used in A/C Condenser 62
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A/C Compressor Piping System Assembly & Testing Facility. Modern CNC Machine Shop Aluminium Pressure Die Casting Facility 65
VISTEON AUTOMOTIVE, has advised us, to establish a facility at CHENNAI, in proximity to VISTEON for manufacturing this product as VISTEON is interested to transfer this product line to Micro-Tech, from Its In-House. With this product, Micro-Tech will become a major Ancillary Plant for VISTEON. 66
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APART FROM BACK-WARD INTEGRATION, WE HAVE IDENTIFIED THESE PRODUCTS TO DEVELOP IN OUR PROPOSED ALUMINIUM PRESSURE DIE CASTING FACILITY. 72
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CNC Laser Cutting Machine CNC Turret Punch CNC Hydraulic Press Brake Shearing Machine 74
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We conduct DO-IT-RIGHT session every day on the shop floor and discuss on the Quality complaints encountered on the previous day and take corrective & preventive measures then n there to make sure DO-IT-RIGHT at every time. 80
When a Customer Complaint reaches our mail box, the SOS siren wails sound and all the employees gather on the Shop Floor, immediately. Then, the Customer Complaint is explained to the employees. All employees brainstorm on the complaint and suggest corrective & preventive measures on the shop floor itself. 81
We Conduct KAIZEN competition every month encouraging all our employees to actively take part in the competition. Best 3 KAIZENs are selected every month for Cash rewards. We believe that any KAIZEN that can t be implemented within 5 days, will never happen! 82
BEFORE AFTER Outer Dia 47.524 0.025 checking by micrometer 100% IMPROVED BY : Mr.UMAPATHY New gauge with 1 micron dial introduced to check outer dia easily 83
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