Development Keeps Us Moving Quality Keeps Us Ahead

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Madison Sherman
10 years ago
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1 Development Keeps Us Moving Quality Keeps Us Ahead

2 Founder and CEO Mr. H. S. Sethi

3 Milestones 1961 Started in Kota (Rajasthan) as Gilard Radio Corporation, a partnership concern, manufacturing Valve Sockets for Radios 1970 Started manufacturing Electronic Components and Renamed as Gilard Electronics 1983 Registered as a Gilard Electronics Pvt. Ltd Shut down Kota plant and started in Mohali (Punjab) 1987 Started manufacture of Automobile components with Swaraj Mazda as the first customer 1995 Certified for ISO Certified for QS Certified for ISO / TS Certified for ISO and OHSAS 18001

4 Today HQ and Plant: Mohali (Chandigarh), Punjab Area: 1,50,000 sq. ft. Employees: 367

5 Fundamentals VISION To be the first choice of our customer. MISSION To be a supplier to the Automobile, Electronic and Electrical Industry and achieve perfection in whatever we do. QUALITY POLICY Our vision to be the first choice of our customer drives us to improve the way we think, change and act on a continuous basis. We shall measure our performance by our quality, delivery and the skills of our people. We shall maximise our effectiveness by continuously improving our products, processes and services based on customer inputs and our internal metrics.

6 We give value to our customers

7 We have all in house Human Resources and Administration Quality Assurance Design & Development Tool Room and Machine Shop Press Shop Plastic Moulding Shop Plating Shop Auto Turning Shop Assembly Marketing & Business Development Finance and Legal

8 Certifications

9 Certifications

10 Infrastructure

11 Design Product & Tool Our CAD office uses modern 2D and 3D modelling software like Auto-Cad and Pro/Engineer to draft and design components, assemblies, moulds (both injection and compression), progressive press tools and other fixtures.

12 Product Designing

13 Prototyping

14 Injection Mould & Press Tool Design

15 Tool Room Manufacturing Press Tools, Moulds For Captive Use Conventional Machines

16 And CNC Machines Milling and EDM Wire Cut

17 Press Shop Power presses up to 40 ton equipped with Auto Feeders and Decoilers and speed up to 600 spm Materials used Brass, Copper, MS, Phosphorus Bronze, Beryllium Copper

18 Moulding Shop Injection Type CNC-based injection moulding machines varying from 25 to 145 tons to mould both thermoplastic and thermosetting material including most engineering plastics.

19 Moulding Shop Compression Type We also have Compression moulding machines with capacity from 25 to 75 tonnes Compression Moulding Machines Thermoset Injection Moulding Machine

20 Machining Shop Cam-based turning machines, Milling and Drilling Machines include Traubs, Sliding heads and SPMs.

21 Plating Shop We have lines for plating Gold, Silver, Tin, Nickel, Copper and Zinc, where few are semi-automatic. The plant is backed by an efficient Effluent Treatment Plant

22 Component Store

23 Raw Material Store

24 Assembly Dedicated lines Flexible lines

25 Our Product (GE 2210) Parts to Assembly

26 Quality Assurance Control over bought-out items

27 Quality Assurance Mitutoyo CMM For Inspection Of Tools

28 Electrical Lab For Product Validation Live Test Arrangement Of GE 2210

29 Major Products Of Gilard AC Switches Resistor Blowers Rotary Switch Micro Switch

30 Major Products contd Ceramic Resistor Blower Switch Exhaust Brake Combination Switch Switch Room Warmer Pick Up Assembly

31 Major Products contd Wiper Cover Assembly Switch Assembly

32 Major Products contd Tractor Switches

33 Special Components Developed As Per Customers

34 Our Customers

35 Components for Electronics Industry Rocker Switches Relay Bases John's Plugs & Sockets Brass Connectors Toggle Switches Micro Switches with Finger Actuator Connectors Terminal Blocks Micro Switches

36 Our TQM Activities 1. 5S Implementation in the Plant 2. Balancing in Assembly Lines 3. Suggestion Schemes (Kaizen) involving People 4. Poke Yoke at Design Stage 5. Extensive usage of IT in ERP throughout the plant

37 Quality Assurance Aiming Zero Defect PURCHASE ITEMS VENDOR APPROVAL VENDOR PART APPROVAL INCOMING INSPECTION FEED BACK & IMPROVEMENT THROUGH SYSTEM OF RE-INSPECTION INHOUSE MANUFACTURING PART APPROVAL LAYOUT INSPECTION PROCESS VALIDATION INTRODUCING CONTROLS PROCESS SETUP APPROVAL PROCESS MONITORING ASSEMBLY PRODUCT VALIDATION PROCESS SETUP APPROVAL LINE BALANCING PROCESS MONITORING FGI CLEARANCE BEFORE DISPATCH

38 Price is what you pay value is what you get

Multilevel Socket Technologies

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