VDA 6.3 Training & Qualification.

Transcription

1 VDA 6.3 Training & Qualification. Process audit for better supply chain. Evaluate, analyse and enhance various controls in manufacturing processes. With TÜV SÜD and VDA QMC training. TÜV SÜD South Asia

2 TÜV SÜD South Asia TÜV SÜD South Asia is the leading certification, auditing, inspection, testing and training company with a strong presence across India, Bangladesh and Sri Lanka. TÜV SÜD South Asia has an extensive network of over 29 offices including 11 labs across the three countries. The company caters to a client base of over 10,000 companies from field of auto, plant engineering, environmental technology, food safety, textile & hardlines like toy testing, infrastructure consultancy and technical as well as soft-skills training. At present, TÜV SÜD South Asia has a talent pool of over 1200 employees. TÜV SÜD South Asia Academy Division Your people are your most important assets. When they are abreast of new management trends, regulatory developments, and quality and safety requirements, so is your business. That's why an investment in training is an investment in your organisation's success. Bringing out the best in your people starts with having the right partner. At TÜV SÜD South Asia - Academy Division, we provide a wide range of training programmes. From work safety, management systems and technical skills to high-level executive programs. Each adds tangible economic value, meaning your investment in people delivers increased efficiency for your business. VDA 6.3 processes. This standard is developed by the German Automotive Industry. The VDA 6.3 process audit is an assessment method to conduct process checks within a quality management system and assess capability and performance. The standard can be used by any organisation, for either internal process audits or for evaluating potential or existing suppliers. The German Automotive Original Equipment Manufacturers (OEM) has recognised it to be an excellent process monitoring tool for them and their suppliers. Revised in 2010, the standard was comprehensively restructured to reflect the changes to the ISO 9001:2008 standard and essential customer specific requirement. VDA Training and Qualification Matrix Module Course Title Duration (In Days) Module A General Basics for Process Auditor Two Days Module B I Process Audit Serial Production One and half Days Module B II Process Audit Product Life Cycle Three Days Module C Certified Process Auditor with One Day Auditor Card and Certificate Module D Upgrade Training Two Days (from old VDA 6.3 to new VDA 6.3) Module E Qualification as Process Auditor Five Days VDA 6.3 in the Product Life Cycle with certified examination All VDA 6.3 modules will be delivered by experienced VDA QMC approved trainers from TÜV SÜD South Asia, the official licensee of VDA QMC in India. VDA 6.3 is a process based audit standard which evaluates, analyses and enhances various controls in manufacturing

3 VDA 6.3: Module A General Basics for Process Auditors This module contains basics of process auditing for VDA 6.3. It includes introduction to auditing approach and techniques to audit general requirements, methods, principles and quality risk analysis. This module is based on the process approach to ISO 9001, ISO TS and other respective customer requirements. At the end of the module participants will learn to understand the structure, content and evaluation system of VDA 6.3, and would be able to understand how the requirements apply to their own processes. This course gives primary level qualification to participants who wish to progress to Module B II and become competent to undertake audits for VDA 6.3. Basic knowledge of Quality Management Systems Working experience in Automotive Industry Topics covered Quality Management Systems, application and benefit for process audits (ISO 9001, ISO/TS 16949) Quality Management methods (production part approval, control plan, quality plan, risk analyses) Risk analysis with "Turtle" analysis method Communication, ethics and code of conduct Customer requirements and their interpretation (VDA requirements, specific customer requirements) Steps of the process-approach audit (from preparation to completion) Process evaluation and its rules Duration: Two days course with examination of 60 minutes After successful completion of the training and the knowledge exam, participants will receive a TÜV SÜD & VDA QMC qualification certificate, which is a pre-requisite for taking the VDA 6.3 auditor qualification exam (Module C). VDA 6.3: Module B I - Process Audit - Serial Production On basis of the process approach of ISO 9001 underlying ISO and respective customer requirements, this one and half days training would help the participants to understand the application process of VDA 6.3 questionnaire in serial production P5 P7 on basis of interpretations and practical examples. This would assist you to apply process audits throughout the production chain, including after sales, risk identification and potential determination.

4 The following focus areas are included and discussed using practical examples: Audit preparation Application of the respective questionnaires Supplements of the questionnaire with respective preparation Customer requirements and their interpretation (VDA requirements, customer specific requirements - CSR etc.) Evaluation rules and evaluation in serial production Documentation and completion Duration: One and half days Number of participants per batch: Maximum 16 participants Who should attend? This module is designed for professionals working in the automotive supply chain, including those who are working in design, engineering, purchase, logistics, quality and manufacturing. This module is also designed for participants who are either new to auditing, or have no prior experience of VDA 6.3 and wishes to become qualified VDA 6.3 auditor for internal and/or second party audits. VDA 6.3: Module B II - Product Life Cycle This module gives a detailed understanding of VDA 6.3 application and its requirements. This covers the entire product realisation process, including Project Management, Products / Process Design / Development, Supplier Management, Production and Customer Interaction. At the end of the module, participants will understand the structure, content and scoring evaluation system of VDA 6.3 and will be able to undertake effective process based audits within their organisation. This module is a pre-requisite for participants who wish to attend the Module C - Certified Process Auditors, a qualification required to undertake second party audits for VDA 6.3. This module includes practical exercises and case studies to equip participants to effectively audit and evaluate processes in their organisations. Topics covered Basic knowledge of Quality Management Systems Working experience in Automotive Industry After successful completion of the training and after passing the test, participants will receive a TÜV SÜD & VDA QMC qualification certificate. Quality systems, application and benefit of process audits (ISO 9001, ISO/TS 16949) Risk analysis techniques Understanding and application of VDA 6.3 process questionnaires Customer requirements and their interpretation (VDA requirements, specific customer requirements) Planning, conducting and reporting a VDA 6.3 process audit

5 Evaluation rules and scoring criteria using the VDA 6.3 system Undertaking audits of potential suppliers to assess their capability Duration: Three days (In-house or open course) Who should attend? This module is customised for professionals working in the automotive supply chain, including those who are working in design, engineering, purchase, logistics, quality and manufacturing. This module is also designed for participants who have proven Management System auditing experience or who have attended VDA 6.3: Module A General Basics for Process Auditors. Basic knowledge of Quality Management Systems Working experience in Automotive Industry After successful completion of the training and exam, participants will receive a TÜV SÜD & VDA QMC qualification certificate, which is a pre-requisite to apply for the VDA 6.3: Module C - Certified Process Auditor. VDA 6.3: Module C Certified Process Auditor This module is required to become a certified VDA 6.3 Process Auditor. This module includes a knowledge and application exam. After successful completion of both the exams, participants will receive a VDA QMC auditor card and certificate as a qualified VDA 6.3 Process Auditor to undertake internal and second party audits. Duration: One day Who should appear for this module? This module is designed for professionals working in the automotive supply chain, including those who are working in design, engineering, purchase, logistics, quality and manufacturing. All participants must successfully complete Module B II and for those who do not have previous auditing experience must complete Module A as well.

6 Admission for this course takes place after successful assessment of the registration form. The necessary form no can be found on VDA QMC homepage under Training and Professional Development or Application Forms. Evidence of successful completion of Module A and Module B II or Module D is required for the admission. After successful completion of the training and exam, participants will receive a TÜV SÜD & VDA QMC qualification certificate. VDA 6.3: Module D - Upgrade Training (from old VDA 6.3 to new VDA 6.3) Duration: Two days Who should appear for this module? VDA 6.3 Process Auditor (old). Admission to this course takes place after successful assessment of your registration form. Pre-requisite for admission to Upgrade Training: Training certificate of VDA 6.3 (old) and confirmation by employer that auditing VDA 6.3 constitutes a significant part of the applicant's job. After successful completion of the training and exam, participants will receive a TÜV SÜD & VDA QMC qualification certificate. This training modifies the changes in old VDA 6.3 (1998 edition) regarding generic approach, potential analysis evaluation, parts of the audit process, evaluation guidelines, knowledge store as well as changes in the questionnaires.

7 VDA 6.3: Module E Qualification as Process Auditor VDA 6.3 in the Product Life Cycle with certified examination. This module is designed for professionals who wish to achieve a formal qualification as a certified process auditor for VDA 6.3 within the shortest possible duration. This module gives a detailed understanding of the VDA 6.3 application and its requirements. This course covers the entire product realisation process, including Project Management, Products / Process Design / Development, Supplier Management, Production and Customer Interaction. At the end of the module participants will understand the structure, content and scoring evaluation system of VDA 6.3, and will be able to undertake effective process based audits within their organisation or at suppliers / potential suppliers end. Steps of the audit process (from preparation to completion) Understanding and application of VDA 6.3 process questionnaires Customer requirements and their interpretation (VDA requirements, specific customer requirements) Planning, conducting and reporting a VDA 6.3 process audit Evaluation rules and scoring criteria using the VDA 6.3 system Undertaking audits of potential suppliers to assess their capability Duration: Five days Note: This module incorporates Modules A, B I, B II and C of VDA 6.3 training portfolio. Who should attend? This module is customised for professionals working in the automotive supply chain, including those working in design, engineering, purchase, logistics, quality and manufacturing. This module is also designed for participants who are either new to auditing, or have no experience of VDA 6.3 and who wish to become a qualified VDA 6.3 auditor for internal and/or second party audits. Topics covered Basic knowledge of Quality Management Systems Working experience in Automotive Industry Quality Management Systems, application and benefit of process audits (ISO 9001, ISO/TS 16949) Audit communication, ethics and Code Of Conduct Risk analysis techniques

8 Call a TÜV SÜD expert today on Write to us at info@tuv-sud.in or log on to for more information. Please check our training calendar for upcoming trainings: For training inquiry and registration please contact: academy@tuv-sud.in Our Offices South Asia Corporate Office /5666 Gurgaon (Office & Lab) TÜV SÜD South Asia 373, Udyog Vihar, Phase II, Gurgaon , Haryana, India No 359, East 6th Street, KK Nagar, Madurai , Tamilnadu, India TÜV SÜD South Asia Pvt. Ltd. /SAMKG/AC/1.0/en/IN Kerala, India.