industrial drive systems AC LINE Spring-applied single-disc brake A H E00 / E00
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1 industrial drive systems AC LINE Spring-applied single-disc brake A H E00 / E00
2 AC LINE Kendrion (Aerzen) GmbH, Germany Kendrion (Villingen) GmbH, Germany Kendrion Magnetic (Suzhou) Co. Ltd. China Kendrion (UK) Ltd., Bradford United Kingdom Industrial Drive Systems business unit Kendrion N.V. is one of the world s leading manufacturers of electromagnets and electromagnetic components. Its business units which are focused on industrial branches and the automotive market - are all geared to providing solution-oriented customer service. Strong commitment to innovation and maximum productivity are among the cornerstones of the company s business success. The traditional BINDER brand has been a strong element within the group since Originally a family-run business, BINDER has a long tradition as a successful global player in the general industry and automotive sectors, with an impressive history of setting new standards of quality. Kendrion builds on this tradition and has strengthened and refined the proven BINDER philosophy. Our Industrial Drive Systems business unit develops and produces electromechanical brakes and clutches designed to accelerate, decelerate, position, hold and secure mobile drive components and loads in industrial power transmission applications. Our brakes and clutches are primarily used in robotics and automation systems, plant & machine engineering, medical devices, transportation systems, entertainment systems, safety & convenience solutions, renewable energy applications and customerspecific end-user applications. We have translated the fantastic potential of magnetism into wonderful products. The high level of satisfaction among users of BINDER products is testimony to the superior quality we offer. Our brakes and clutches have had an excellent reputation for their high stability and reliability for decades. Thanks to our network of subsidiaries, branch offices and sales partners, we can offer worldwide availability and service. 2
3 Product line information The AC LINE is comprised of spring-applied single-disc brakes which can beconnected directly to an ACpower source (e.g. motor terminal box) without having to use a rectifier.the switching times of the AC LINE brakes are characteristically shorter than DC operated brakes. Electromagnetically operated springapplied braking generates the braking torque when voltage is removed. Versions A00 torque range 1-5 Nm single-phase AC H00 torque range Nm three-phase AC E00 torque range Nm three-phase AC adjustable torque closed version with connection cable E00 torque range Nm three-phase AC adjustable torque closed version with connection box Applications AC motors Equipment manufacturing industry Geared motors Handling technology Lifting and materials Crane construction Paper-making and printing machines Heavy machinery construction Gate drives Packaging machinery Data sheets General information The Operating Instructions must be strictly observed during the set-up of the machine (e.g. motor) and during the start-up, operation and maintenance of the brakes. The state-of-the-art brakes have been designed, built and tested in accordance with the requirements of DIN VDE 0580 concerning electromagnetic devices and components. Additional information on technical specifications given in the data sheets is included in the Operating Instructions. 3
4 AC LINE Spring-applied single-disc brake Single-phase AC Version Standard rated voltage Protection Thermal class Rated torque Accessories (options) Note A00 230V AC, 50 Hz IP 54 (when installed under motor fan hood) F 1-5 Nm friction plate, hand release feature, mounting screws Specifi cation subject to change without notice. The General technical information and the Operating instructions A00 must be strictly observed. Technical specifications Size Transmissible torque M 4 [Nm] speed n max [min -1 ] switching power P max [kj/h] switching energy (Z = 1) W max [kj] Rated power P s [VA] Coupling time (acc. to VDE 0580) t 1 [ms] Response times Disconnection time t 2 [ms] Moment of inertia armature and flange hub J [kgcm 2 ] Weight m [kg]
5 Dimensions [mm] release force F transport fixture (to be removed after brake installation) turned air gap flying leads 2x0.62mm 2 Size d d 1 d 2 d 3 d 4 (H7) d 5 d 6 b b 1 b 2 b ) /11 2) 2.8 4) ) /14 2) ) ) /15 2) ) Size h h 1 L L 1 L 2 L 3 s 3) s max M F [N] α x M x M4 ca. 26 ca x M5 ca. 42 ca. 6 1) Min. bore 2) bore 2) Shaft ISO fitting k6 ( 1), 2) ) 3) air gap up to friction disc replacement 4) Pre-bored in case of hubs with finished bore d 4 Accessories Size Friction plate Hand release feature with corrosion without corrosion protection protection Mounting screws Screw Rated torque Material number Screws per brake A A00902 ISO M3 x Nm A A A00940 ISO M4 x Nm A A A00940 ISO M5 x Nm
6 AC LINE Spring-applied single-disc brake Three-phase AC Version Standard rated voltage Protection Thermal class Rated torque Accessories (options) Note H V AC 3~, 50 Hz IP 44 (when installed under motor fan hood) F Nm friction plate, hand release feature, fl ange, mounting screws Specifi cation subject to change without notice. The General technical information and the Operating instructions H00 must be strictly observed. Technical specifications Size Transmissible torque M 4 [Nm] speed n max [min -1 ] switching power P max [kj/h] switching energy (Z = 1) W max [kj] Rated power P s [VA] Coupling time (acc. to VDE 0580) t 1 [ms] Response times Disconnection time t 2 [ms] Moment of inertia armature and flange hub J [kgcm 2 ] Weight m [kg]
7 Dimensions [mm] release force F 30 turned cable 4x0.75mm 2 Size d d 1 d 2 d 3 d 4 (H7) d 5 d 6 d 7 (H9) d 8 d 9 d 10 d 11 b b 1 b 2 b 3 b ) / 10 2) / 22 3) x ) / 13 2) / 22 3) x ) / 22 2) / 38 3) x ) / 30 2) / 44 3) x Size b 5 b 6 b 7 b 8 h h 1 R L L 1 L 2 L 3 L 4 s 4) s max M F [N] α /20.5 5) xM5 ca.60 ca /22 5) xM5 ca.100 ca /24.5 5) xM5 ca.170 ca /26.7 5) xM6 ca.220 ca. 8 1) Min. bore of brake with optional flange; keyway JS9 as per DIN 6885, sheet 1. 2) Min. bore of brake without optional flange; keyway JS9 as per DIN 6885, sheet 1. 3) bore with keyway JS9 as per DIN 6885, sheet 1. 4) air gap up to brake adjustment or friction disc replacement. 5) Hub length of brake with optional flange. Supporting keyway over entire length. Shaft ISO fitting k6. ( 1), 2), 3) ) Accessories Size Friction plate Flange (only with friction plate) Hand release feature Mounting screws Screw Rated torque Material number Screws per brake A A A01940 ISO M5 x Nm A A A01940 ISO M5 x Nm A A A01940 ISO M5 x ) 6 Nm A A A01940 ISO M6 x Nm ) If the brake is fitted to the aluminium end shield or if an optional flange is used, screws as per ISO 4762-M5x will be required. 7
8 AC LINE Spring-applied single-disc brake Three-phase AC Version E00 closed version with connection cable E00 closed version with connection box Standard rated voltage Protection Thermal class Rated torque Accessories (options) Note 400 V AC 3~, 50 Hz IP 65 (when installed under motor fan hood) F Nm hand release feature, mounting screws Specifi cation subject to change without notice. The General technical information and the Operating instructions E00 or E00 must be strictly observed. Technical specifications Size Transmissible torque M 4 [Nm] reachable rated torque with fully screwed in adjustment ring M 2 max [Nm] speed n max [min -1 ] switching power P max [kj/h] switching energy (Z = 1) W max [kj] Rated power P s [VA] Coupling time (acc. to VDE 0580) t 1 [ms] Response times Disconnection time t 2 [ms] Moment of inertia armature and flange hub J [kgcm 2 ] Weight m [kg]
9 Dimensions [mm] release force F type E00 with connection cable air gap type E00 with connection box cable 4x0.75mm 2 Size d d 1 d 2 d 3 d 4 (H7) d 5 d 6 d 7 (H9) d 8 d 9 d 10 d 11 b b 1 b 2 b 3 b ) / 22 2) ) / 22 2) ) / 38 2) ) / 45 2) Size b 5 h h 1 h 2 R L L 1 L 2 s 3) s max M F [N] 4) α ß xM5 20 ca. 26 3x xM5 40 ca. 26 3x xM5 80 ca. 26 6x xM6 100 ca. 26 6x60 1) Min. bore with keyway JS9 as per DIN 6885, sheet 1 2) bore with keyway JS9 as per DIN 6885, sheet 1; supporting keyway entire length. Shaft ISO fitting k6 ( 1), 2) ) 3) air gap referred to max. rated torque (standard) 4) Release force F (approx.) referred to max. rated torque (standard) Accessories Size Hand release feature Mounting screws Screw Rated torque Material number Screws per brake A00940 ISO M5 x Nm A00940 ISO M5 x Nm A00940 ISO M5 x Nm A00940 ISO M6 x Nm
10 AC LINE Notes 10
11 11
12 industrial drive Systems Kendrion (Villingen) GmbH Industrial Drive Systems Wilhelm-Binder-Straße Villingen-Schwenningen Germany Phone: Fax: KENDRION
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