Switching & Controls Selection Guides... 900 General Purpose... 901 BN/BNH Modular Terminal & Fuse Blocks... 901 BN High Current Power Blocks... 905 BA One Piece Terminal/Fuse Blocks & Small Current Power Blocks... 907 BX Break-Out Modules... 917 www.idec.com/terminalblocks Terminal Blocks Switches & Pilot Lights Signaling Lights Relays & Sockets Timers Contactors Circuit Breakers Table of Contents LED Machine Lighting - Pg. 1 Automation & Sensing - Pg. 25 Safety - Pg. 255 Switching & Controls - Pg. 449 Index - Pg. 933
Selection Guide Switches & Pilot Lights Modular DIN Rail Selection Guide Description Appearance Page Current 901 10A to 150A Signaling Lights Modular DIN Rail Fuse Holders 903 10A maximum Relays & Sockets One-Piece Power Blocks (DIN rail and surface mount) 905 200A to 350A One-Piece DIN Rail 907 15A to 40A Timers One-Piece DIN Rail Fuse Holders 908 10A maximum Contactors DIN Rail Break-Out Modules 917 1A maximum Key features of IDEC terminal blocks include: Molded from UL94-V0 material with excellent flame- and shock-resistance Mounts on a standard 35mm DIN rail Marking strips and dust covers are available Control circuit, power circuits, and fuse blocks, are available Sectional or one-piece construction Circuit Breakers Specifications Insulation Voltage Dielectric Strength Insulation Resistance Operating Temperature Operating Humidity 600V 2,500V AC, 1 minute 100MΩ minimum 25 to +55ºC 45 to 85% RH 900 www.idec.com
BNH/BN UL Recognized File No. E78117 CSA Certified File No. LR64803 BNH/BN Series Specifications Key features: Touch-down terminals with spring-loaded captive screws Jumpers available up to 50A model Fuse block with or without blown-fuse indicator in neon or LED Mounts on 35mm standard DIN rail File No. R9551701 J9551516 (power blocks) R9650688 (dual-deck blocks) Model BNH10W BNH15MW BNH15LW BNH30W Appearance Width 0.275 (7mm) 0.315 (8mm) 0.413 (10.5mm) 0.472 (12mm) Approvals UL, CSA, TUV UL, CSA, TUV UL, CSA, TUV UL, CSA, TUV No. of Poles 1 1 1 1 Wire Sizes 22 to 16 AWG 22 to 14 AWG 22 to 14 AWG 18 to 10 AWG Voltage/Current 600V / 10A 600V / 10A 600V / 15A 600V / 30A Terminals Size M3 M3 M3.5 M4 Type Touch-down Touch-down Touch-down Touch-down Mounting 35mm DIN rail 35mm DIN rail 35mm DIN rail 35mm DIN rail Terminal (N-m) 0.6-1.0 0.6-1.0 1.0-1.3 1.4-2.0 Torque (in-lbs.) 5.3-8.9 5.3-8.9 8.9-11.5 12.4-17.8 End Plate BNE15W BNE15W BNE15W BNE30W DIN Rail Stop BNL-5 BNL-5 BNL-5 BNL-5 Dust Cover BNC230 BNC230 BNC230 BNC230 PVC BNM7 BNM7 BNM7 BNM7 Marking Strip Fiberglass BNM9 BNM9 BNM9 BNM9 End clip BNM3 BNM3 BNM3 BNM3 Ring Terminal Jumpers BNJ16 BNJ26W BNJ46 BNJ56 Fork Terminal Jumpers BNJ16F BNJ26FW BNJ46F BNJ56F 1. BNDN1000 aluminum DIN rails are available in 1 meter lengths. 2. Marking strips are sold in 1 meter lengths. 3. Most jumpers are provided with 6 poles (except for BNH50W jumper that is 2-poles only). 4. Remove the H in the terminal block part number for standard screw type (ex. BNH10W becomes BN10W). Switches & Pilot Lights Signaling Lights Relays & Sockets Timers Contactors Circuit Breakers 800-262-IDEC (4332) USA & Canada 901
BNH/BN Switches & Pilot Lights Specifications, continued Model BNH50W BN75W BN150W BNDH15W Appearance Contactors Timers Relays & Sockets Signaling Lights Width 0.610 (15.5mm) 0.787 (20mm) 1.024 (26mm) 0.315 (8mm) Approvals UL, CSA, TUV UL, CSA, TUV UL, CSA, TUV UL, CSA, TUV No. of Poles 1 1 1 2 Wire Sizes 16 to 6 AWG 16 to 4 AWG 16 to 0 AWG 22 to 14 AWG Voltage/Current 600V / 50A 600V / 75A 600V / 150A 600V / 10A Terminals Size M5 M6 M8 M3 Type Touch-down Hex bolt Hex bolt Touch-down Mounting 35mm DIN rail 35mm DIN rail 35mm DIN rail 35mm DIN rail, surface Terminal (N-m) 2.6-3.7 3.9-5.4 10-13.5 0.6-1.0 Torque (in-lbs.) 23.1-32.8 34.6-47.9 88.8-119.8 5.3-8.9 End Plate BNE50W BNE75W BNE150W BNDE15W DIN Rail Stop BNL-5 BNL-6 BNL-6 BNL-8 Dust Cover BNC320 BNC420 BNC520 BNC230 (top level) BNC240 (bottom Level) PVC BNM7 BNM7 BNM7 BNM7 Marking Strip Fiberglass BNM9 BNM9 BNM9 BNM9 End clip BNM3 BNM3 BNM3 BNM3 Connecting Rods BNR1 10.34 (265mm) BNR2 19.69 (500mm) Connecting Nuts BNN1 (2 pieces) Base Mount Brackets BNDL2 Ring Terminal Jumpers BNJ62 (2 pole) BNJ26 Fork Terminal Jumpers BNJ26FW 1. BNDN1000 aluminum DIN rails are available in 1 meter lengths. 2. Marking strips are available in 1 meter lengths. 3. Most jumpers are six poles (except for BNJ62 which is 2 poles only). 4. Remove the H in the terminal block part number for standard screw type (ex. BNH50W becomes BN50W). Circuit Breakers 902 www.idec.com
BNF Fuse Blocks Specifications, continued Model BNF10SW BNF10NW BNF10DW Appearance Width 0.591 (15mm) 0.591 (15mm) 0.591 (15mm) Blown Fuse Indicator None Neon (100 300VAC) LED (24V DC) Approvals UL, CSA UL, CSA UL, CSA No. of Poles 1 1 1 Wire Sizes 18 to 10 AWG 18 to 10 AWG 18 to 10 AWG Voltage/Current 600V/10A maximum 600V/10A maximum 600V/10A maximum Terminals Size M4 M4 M4 Type Standard screw Standard screw Standard screw Mounting 35mm DIN rail 35mm DIN rail 35mm DIN rail Terminal (N-m) 1.4-2.0 1.4-2.0 1.4-2.0 Torque (in-lbs.) 12.4-17.8 12.4-17.8 12.4-17.8 End Plate BNE20 BNE20 BNE20 DIN Rail Stop BNL-5 BNL-5 BNL-5 Dust Cover Marking Strip BNM7 BNM7 BNM7 Applicable Fuse Size 1/4 x 1-1/4 (6.35 x 31.8mm) 1. BNDN1000 aluminum DIN rails are available in 1 meter lengths. 2. Fuses not included. 1/4 x 1-1/4 (6.35 x 31.8mm) 1/4 x 1-1/4 (6.35 x 31.8mm) Switches & Pilot Lights Signaling Lights Relays & Sockets Timers Contactors Circuit Breakers Canada: 888-317-4332 USA: 800-262-4332 903
BNH/BN Switches & Pilot Lights Signaling Lights Relays & Sockets BNH Series Part No. BNH10W BNH15MW BNH15LW BNH30W BNH10W When using DIN Rail: 35 When using C Rail: 41 33.5 BNH15LW When using DIN Rail: 35 When using C Rail: 41 33.5 BNH50W 38 18 38 18 48 24.4 29.5 23.5 29.5 23.5 5.9 10.3 7 14.3 10.5 8.5 18 15.5 13 5.8 max. 8.5 max. Dimensions ø3.2 min. 5 max. 3.3 min. ø3.6 min. 5 max. 4 min. Diagrams BNH15MW When using 35-mmD IN Rail: 35 When using C Rail: 41 BNH30W When using DIN Rail: 38 When using C Rail: 44 36.5 33.5 38 19.4 38 18 31.4 25.4 29.5 23.5 9.6 11.3 8 6.7 15.8 12 ø3.2 min. 6.6 max. 5 max. 3.3 min. ø4.2 min. 9.5 max. 6 max. 4.5 min. BNH50W When using DIN Rail: 44 When using C Rail: 50 42.5 34.3 28.3 12.8 max. 6.5 max. ø5.2 min. 4.5 min. Timers BN Series Part No. Diagrams BN75W 53 26 22.5 20 17 BN150W 74 63 33 29.8 26 23 Contactors BN75W BN150W When using DIN Rail: 44 When using C Rail: 50 42.5 31.7 25.7 16.8 max. 8.5 max. ø6.2 min. 6 min. When using DIN Rail: 52 When using C Rail: 50 50.5 35 29 22.8 max. ø8.5 min. 11 max. 10 min. Part No. Diagrams BNF10SW BNF10NW BNW10DW BNDH15W BNF10SW/BNF10NW/BNF10DW When using DIN Rail: 53.5 When using C Rail: 59.5 52 63 43 33 27 17.5 15 13 11.3 max. 5.2 max. ø4.2 min. 5 min. BND15W When using 35-mm DIN Rai: 61 Whem using C Rail: 67 59.5 62 38 18 55.5 49.5 6.7 12 8 8 6.6 max. ø3.2 min. 5 max. 3.3 min. Circuit Breakers 904 www.idec.com
BN Power Blocks Model Appearance BN200NW# (replace # with the number of poles) BN Power Block Series UL Recognized File No. E78117 Specifications BN400NW# (replace # with the number of poles) Key features: Up to 350A are available for DIN rail or direct mounting on panel surfaces 2, 3, 4 pole models available CSA Certified File No. LR64803 BN200NW#K (replace # with the number of poles) File No. J9551516 BN400NW#K (replace # with the number of poles) Width See dimension table on page 906 See dimension table on page 906 See dimension table on page 906 See dimension table on page 906 Approvals UL, CSA, TUV UL, CSA, TUV UL, CSA, TUV UL, CSA, TUV No. of Poles 2, 3, 4 2, 3, 4 2, 3, 4 2, 3, 4 Wire Sizes 0000 AWG 400 mcm 0000 AWG 400 mcm Voltage/Current 600V / 200A 600V / 350A 600V / 200A 600V / 350A Terminals Size M10 stud M12 stud M10 stud M12 stud Type 17mm hex 19mm hex 17mm hex 19mm hex Mounting 35mm DIN rail 35mm DIN rail Surface Surface Terminal (N-m) 21-28 38-49 21-28 38-49 Torque (in-lbs.) 186-249 337-435 186-249 337-435 DIN Rail Stop BNL-8 BNL-8 Dust Cover Included Included Included Included Marking Strip Included Included Included Included 1. BNDN1000 aluminum DIN rails are available in 1 meter lengths. Switches & Pilot Lights Signaling Lights Relays & Sockets Timers Contactors Circuit Breakers Canada: 888-317-4332 USA: 800-262-4332 905
BN Power Blocks Switches & Pilot Lights Part No. BN200NW BN400NW 1.5 Dimensions I (between terminal screws: 46) Dust Cover Diagram E A B C D G H F Signaling Lights Relays & Sockets Part No. No. of poles Dim A Dim B Dim C Dim D Dim E Dim F Dim G Dim H Dim I BN200NW BN400NW 2-Pole 3-Pole 4-Pole 2-Pole 3-Pole 4-Pole 3.04 (78mm) 4.49 (115mm) 5.93 (152mm) 4.41 (113mm) 6.86 (176mm) 9.09 (233mm) 1.44 (37mm) 1.44 (37mm) 1.44 (37mm) 2.22 (57mm) 2.22 (57mm) 2.22 (57mm) 1.29 (33mm) 1.29 (33mm) 1.29 (33mm) 2.03 (52mm) 2.03 (52mm) 2.03 (52mm) 0.156 (4mm) 0.156 (4mm) 0.156 (4mm) 0.195 (5mm) 0.195 (5mm) 0.195 (5mm) Terminal stud M10 Terminal stud M10 Terminal stud M10 Terminal stud M12 Terminal stud M10 Terminal stud M10 1.33 (34mm) 1.33 (34mm) 1.33 (34mm) 1.48 (38mm) 1.48 (38mm) 1.48 (38mm) 2.59 (66.5mm) 2.59 (66.5mm) 2.59 (66.5mm) 3.18 (81.5mm) 3.18 (81.5mm) 3.18 (81.5mm) 2.56 (65mm) 2.56 (65mm) 2.56 (65mm) 3.12 (80mm) 3.12 (80mm) 3.12 (80mm) 3.51 (90mm) 3.51 (90mm) 3.51 (90mm) 4.68 (120mm) 4.68 (120mm) 4.68 (120mm) Part No. Diagram Mounting Hole Dimension 90 (between terminal screws: 46) Dust Cover E A H I J 4-M6 Screw Timers BN200NW#K BN400NW#K K L G F 30 D B C Contactors Part No. No. of poles Dim A Dim B Dim C Dim D Dim E Dim F Dim G Dim H Dim I Dim J Dim K Dim L BN200NW#K BN400NW#K 2-Pole 3-Pole 4-Pole 2-Pole 3-Pole 4-Pole 3.04 (78mm) 4.49 (115mm) 5.93 (152mm) 4.41 (113mm) 6.86 (176mm) 9.09 (233mm) 3.9 (100mm) 5.34 (137mm) 6.79 (174mm) 5.54 (142mm) 7.76 (199mm) 9.98 (256mm) 4.52 (116mm) 5.97 (153mm) 7.41 (190mm) 6.16 (158mm) 8.39 (215mm) 10.61 (272mm) 3.9 (100mm) 5.34 (137mm) 6.79 (174mm) 5.54 (142mm) 7.76 (199mm) 9.98 (256mm) Terminal stud M10 Terminal stud M10 Ø 0.312 (8mm) 3 holes Ø 0.312 (8mm) 3 holes 1.33 (34mm) 1.48 (38mm) 1.44 (37mm) 2.22 (57mm) 1.29 (33mm) 2.03 (52mm) 0.156 (4mm) 0.195 (5mm) 2.59 (66.5mm) 3.21 (81.5mm) 2.54 (65mm) 3.12 (80mm) Circuit Breakers 906 www.idec.com
BA Series BA Series Specifications Key features: Self-contained: end plates are not required Rugged heavy-duty construction Current capacities up to 40A 3-pole units available as 1 piece (no endplates are needed) Fuse blocks with blown fuse indicators UL Recognized File No. E78117 Power Blocks Model BA111T BA211T BA311T BA411S Appearance CSA Certified File No. LR64803 Width 0.984 (25mm) 1.201 (30.5mm) 1.358 (34.5mm) 0.630 (16mm) Approvals UL, CSA UL, CSA UL, CSA UL, CSA No. of Poles 3 3 3 1 Wire Sizes 22 to 14 AWG 22 to 12 AWG 18 to 10 AWG 16 to 6 AWG Voltage/ UL/CSA 300V / 15A 300V / 20A 150V / 30A 600V / 40A Current JIS 600V / 16A 600V / 21A 600V / 40A 600V / 70A Terminals Size M3 M3.5 M4 M5 Type Standard screw Standard screw Standard screw Standard screw Mounting 35mm DIN rail 35mm DIN rail 35mm DIN rail 35mm DIN rail Terminal (N-m) 0.6-1.0 1.0-1.3 1.4-2.0 2.6-3.7 Torque (in-lbs.) 5.3-8.9 8.9-11.5 12.4-17.8 23.1-32.8 DIN Rail Stop BNL-5 BNL-5 BNL-5 BNL-5 Dust Cover BNC220 BNC220 BNC230 BNC320 PVC BNM7 BNM7 BNM7 BNM7 Marking Strip Fiberglass BNM9 BNM9 BNM9 BNM9 End clip BNM3 BNM3 BNM3 BNM3 1. BNDN1000 aluminum DIN rails are available in 1 meter lengths. 2. Marking strips are available in 1 meter lengths. Switches & Pilot Lights Signaling Lights Relays & Sockets Timers Contactors Circuit Breakers Canada: 888-317-4332 USA: 800-262-4332 907
BA Series Switches & Pilot Lights Fuse Blocks Specifications, continued Model BAF111SU BAF111SNU BAF111SDU Appearance Signaling Lights Relays & Sockets Timers Width 0.630 (16mm) 0.630 (16mm) 0.630 (16mm) Blown Fuse Indicator None Neon (100 to 300V AC) LED (24V DC) Approvals UL, CSA UL, CSA UL, CSA No. of Poles 1 1 1 Wire Sizes 18 to 10 AWG 18 to 10 AWG 18 to 10 AWG Current 10A maximum 10A maximum 10A maximum Terminals Size M4 M4 M4 Type Standard screw Standard screw Standard screw Mounting 35mm DIN rail 35mm DIN rail 35mm DIN rail Terminal (N-m) 1.4-2.0 1.4-2.0 1.4-2.0 Torque (in-lbs.) 12.4-17.8 12.4-17.8 12.4-17.8 DIN Rail Stop BNL-5 BNL-5 BNL-5 Dust Cover Marking Strip BNM7 BNM7 BNM7 Applicable Fuse Size 1/4 x 1-1/4 (6.35 x 31.8mm) 1/4 x 1-1/4 (6.35 x 31.8mm) 1/4 x 1-1/4 (6.35 x 31.8mm) Circuit Breakers Contactors 908 www.idec.com
BA Series Part No. BA111T BA211T BA311T BA411S Part No. BAF111 2-M4 Screw 22.8 22.8 20.0 20.0 22.5 6-M3.5 Screw 6-M3 Screw 2-M5 Screw 2-M5 Screw 25 38.5 7.9 7.9 Dust Cover 6.7 30.5 9.8 9.8 16 13 16 13 16 10 8.5 38.5 Dust Cover 50 Dust Cover 48 50 Dust Cover 48 63 36 Diagrams 2 2 2 2 When using BAA/BAP: 32 When using BAA/BAP: 32 When using BAA/BAP: 37.5 When using BAA/BAP: 37.5 Diagrams When using BAA/BAP: 49 Dimensions ø3.2 min. 6.6 max. 5 max. 3.3 min. ø3.6 min. 8.4 max. 5 max. 4 min. ø4.2 min. 9.4 max. 6 max. 4.5 min. ø5.2 min. 12.8 max. 6.5 max. 4.5 min. ø4.2 min. 10 max. 5.2 max. 4.5 min. Switches & Pilot Lights Signaling Lights Relays & Sockets Timers Contactors Circuit Breakers Canada: 888-317-4332 USA: 800-262-4332 909
Accessories Timers Relays & Sockets Signaling Lights Switches & Pilot Lights Accessories Part Numbers: End Plates, DIN Rail Stops, Stand-Offs, DIN Rail and Dust Covers Item Appearance Use with Part No. Remarks End Plates DIN Rail Stops BNH10W BNH15MW BNH15LW BNH30W BNF10SW BNF10NW BNF10DW BNH50W BN75W BN150W BNDH15W BNH10W BNH15MW BNH15LW BNH30W BNH50W BNF10SW BNF10NW BNF10DW BA111T BA211T BA311T BA411S BAF111SU BAF111SDU BN75W BN150W BNE15W BNE30W BNE20 BNE50W BNE75W BNE150W BNDE15W BNL5 (small) BNL6 (medium) 1. DIN rail stops prevent side-to-side movement. 2. The BNL-5 width is 0.375 (9mm). 1. DIN rail stops prevent side-to-side movement. 2. The BNL-6 width is 0.375 (9mm). 3. To firmly stabilize these higher profile terminal blocks, the BNL-6 has a higher profile than the BNL-5. Contactors BNDH15W BN200NW# BN400NW# BNL8 (large) 1. DIN rail stops prevent side-to-side movement. 2. The BNL-8 width is 0.571 (14.5mm). 3. # = number of poles. DIN Rail Stand-Offs All series BNS3 BNS4 1.46 (37mm) height 3.03 (77mm) height DIN Rail All series BNDN1000 (length 39.37 (1mm) 1. For calculating the rail lengths required, see the instructions on page 876. 2. The DIN rail material is aluminum. Circuit Breakers Surface Mount Bracket BNDH15W (dual-deck) BNDL2 Used to surface mount dual-deck terminal blocks. (BNDL2). 910 www.idec.com
Accessories Accessories, continued Part Numbers: Rods, Nuts, Marking Strips, Dust Covers, and Jumpers Item Appearance Use with Part No. Remarks Dust Covers BNDH15W BNH10W BNH15MW BNH15LW BNH30W BNH50W BNC230 BNC320 The overall length is 39.37 (1,000mm). The material is polycarbonate (UL94-V2). BN75W BNC420 BN150W BNC520 BN200 BAC820 BN400 BNC1000 Marking Strips Marking Strip Fastener Ring Terminal Jumpers Fork Terminal Jumpers M4 Thread Rod Connecting Nuts Terminal Block Removal Tool For accessory dimensions, see page 912. All series All series BNH10W BNH15MW BNH15LW BNH30W BNDH15W BNH50W BNH10W BNH15MW BNH15LW BNH30W BNDH15W BNDH15W BNR1 BNR2 BNM7 BNM9 BNM3 BNJ16 BNJ26W BNJ46 BNJ56 BNJ26W BNJ62 BNJ16F BNJ26FW BNJ46F BNJ56F BNJ26FW BNR1 (265mm) BNR2 (500mm) BNN1 BND2 Material: polyvinyl chloride (PVC) Strip dimensions are 0.37 x39 (9.5 x 1,000mm). Material: fiberglass Strip dimensions are 0.37 x39 (9.5 x 1,000mm). Used to prevent marking strips from sliding off terminal block. Jumpers come standard with 6 points (except BNJ62). Note: insulated jumpers available - add B to end of part number. For example, BNJ26WB. 1. Rod and connecting nuts are used to mount dual-decks collectively. 2. Each connecting nut set includes 1 hex connecting nut and 1 round connecting nut. 3. The BNR1 rod dimensions are 0.027 x 10.43 (0.7 x 265mm). 4. The BNR2 rod dimen-sions are 0.027 x 19.69 (0.7 x 500mm). Switches & Pilot Lights Signaling Lights Relays & Sockets Timers Contactors Circuit Breakers Canada: 888-317-4332 USA: 800-262-4332 911
Accessories Switches & Pilot Lights Dimensions: DIN Rail Part No. Dimensions Diagrams Signaling Lights BNDN1000 Relays & Sockets Dimensions: Jumpers BNH Series Part No. BNJ16 BNJ16F (fork) BNJ26W BNJ26FW (fork) BNJ16 ø3.7 11 4 Insulation Diagrams BNJ26W Circuit Breakers Timers Contactors 2 5.7 7 35 (6-pole) 2 1.4 0.8 BNJ16F (fork) R1.85 4 11 3.7 5.7 3.7 7 35 (6-pole) 2 Insulation 1.4 0.8 4.5 11 6.4 ø3.7 8 40 (6-pole) 2 Insulation 1.4 0.8 BNJ26FW (fork) R1.85 4.5 11 4.5 6.4 40 (6-pole) 8 3.7 Insulation 1.4 0.8 BNJ46 BNJ46F (fork) BNJ56 BNJ56F (fork) 5.5 11 BNJ46 10.5 8.2 52.5 (6-pole) ø4.2 2.8 Insulation 1.4 0.8 BNJ46F (fork) 4.5 5.5 11 8.2 R2.1 10.5 4.2 52.5 (6-pole) 2.8 Insulation 1.4 0.8 6 9.5 BNJ56 60 (6-pole) 12 1.4 9.3 0.8 ø4.2 1.7 Insulation BNJ56W (fork) 60 (6-pole) 12 4.2 9.3 1.4 0.8 R2.1 6 9.5 5.8 1.7 Insulation BNJ62 hole BNJ62 Thickness + 0.8mm (0.0315 ) 912 www.idec.com
Accessories Dimensions, continued Dimensions, DIN Rail Stops and Stand-offs Part No. Dimensions BNL-6 45 9 BNL-6 shown, BNL-5 same except without back crossbar BNL-8 46 14.4 30 26 BNDL2 38 13 BNS3 BNS4 15 15 36.7 15 28 2.6 26 25 76.7 15 28 26 2.6 30 2-ø5.2 2-M5 12.5 BNS3 25 30 2-ø5.2 2-M5 BNS4 12.5 54 12.5 54 12.5 Switches & Pilot Lights Signaling Lights Relays & Sockets Timers Contactors Circuit Breakers Canada: 888-317-4332 USA: 800-262-4332 913
Accessories Switches & Pilot Lights Dimensions, continued Dimensions: End Plates Part No. Dimensions Part No. Dimensions 38 53 Signaling Lights BNE15W BNE75W 5 5 Relays & Sockets 63 74 BNE20 BNE150W Timers 3 38 5 62 Contactors BNE30W BNDE15W 5 48 BNE50W Circuit Breakers 5 914 www.idec.com
Instructions Wiring Touch-Down : BNH Series Instructions Instructions Step 1 Step 2 Step 3 Step 4 Step 1. Insert the wire (or crimping terminal) into the terminal block with the terminal screws in the open position. (Use of crimping terminals is optional.) Step 2. Push the terminal screw down to hold the wire in place. Step 3. Hold the terminal screw down, and tighten with a screwdriver. Step 4. To remove the wire, loosen the terminal screw and pull up until wire is released. Installation and Removal of Instructions Step 1. Slide the terminal blocks onto the DIN rail from one end. Step 2. Use BNL5 or BNL6 end clips to secure the terminal block row and to prevent side-to-side movement. BNH10W, BNH15MW, BNH15LW, and BNH30W can be installed from the middle of a DIN rail. Step 3. To install, place the terminal block on top of the DIN rail and push down until both edges of the terminal block snap onto the DIN rail. Step 4. To remove the terminal block, use the BND2 removal tool as shown on the right. Mounting Double-Deck Instructions DIN Rail Mount: Step 1. First install the end plate. Then mount the terminal blocks onto the DIN rail. Step 2. To prevent side-to-side movement on the DIN rail, use the BNL-8 mounting clip at both ends of the rail. Panel Mount: Step 1. Assemble a row of terminal blocks with end plates on exposed end(s). Step 2. Use BNDL2 mounting clips at both ends of a row. Step 3. With the two holes of the mounting clip aligned with the terminal block holes, insert a connecting rod through each hole. Step 4. Secure the ends of the connecting rods with the connecting nuts, as shown below. Connecting Nut (hex) End Plate Mounting Clip Appearance Appearance Terminal Block Connecting Rod Removal Tool BND2 Connecting Nut (round) Mounting Clip Switches & Pilot Lights Signaling Lights Relays & Sockets Timers Contactors Circuit Breakers 800-262-IDEC (4332) USA & Canada 915
Instructions Switches & Pilot Lights Signaling Lights Relays & Sockets Calculating DIN Rail Lengths Instructions Step 1. Add widths of all terminal blocks (reference pages 864 through 869). Step 2. Add the endplate thickness (usually only one). Step 3. Add the DIN rail stop widths (usually two are used). Step 4. Round to the nearest 2 (50mm) increment to allow for DIN rail hole spacing. Step 5. Add 1 (25mm) to ensure 0.5 (12.5mm) of clearance at each end of the DIN rail. DIN Rail Stop Dimensions Part No. Width BN150W BN100W BN75W BN50W (BNH50W) BN40W (BNH40W) BN30W (BNH30W) BN15LWT (BNH15LWT) BN15LW (BNH15LW) BN15MWT (BNH15MWT) BN15MW (BNH15MW) BN10W (BNH10W) 12.5 8.5 6.7 6 9.6 7 8 12 10.5 12 14 13 15.5 17 20 23 26 23 26 BNE150W BNT20 BNF10S BNE20 13 5 15 13 15 3 Appearance 33 BN200BW2 (BN200NW2) 78 (2P) 115 (3P) 152 (4P) L 2 (Mounting Centers) (Rail Length) L 1 40 BN300BW2 (BN300NW2) 92 (2P) 136 (3P) 180 (4P) 52 BN400BW2 (BN400NW2) 119 (2P) 176 (3P) 233 (4P) BNL-5.374 (9mm) BNL-6.374 (9mm) BNL-8.571 (14.5mm) Circuit Breakers Contactors Timers Torque Specifications and Applicable Connector Sizes Screw Size M3 M3.5 M4 M5 M6 M8 M10 M12 Diagram (N-m) 0.6 to 1.0 1.0 to 1.3 1.4 to 2.0 2.6 to 3.7 3.9 to 5.4 10 to 13.5 21 to 28 38 to 49 Torque (kgf-cm) 6.1 to 10.2 10.2 to 13.3 14.3 to 20.4 26.5 to 37.7 39.8 to 55.1 102 to 138 214 to 286 388 to 500 Dimension A Dimension B Dimension C Dimension D 0.257 (6.6mm) 0.129 (3.3mm) 0.195 (5mm) Ø 0.125 (3.2mm) 0.332 (8.5mm) 0.156 (4mm) 0.195 (5mm) Ø 0.140 (3.6mm) 0.371 (9.5mm) 0.176 (4.5mm) 0.234 (6mm) Ø 0.164 (4.2mm) 0.499 (12.8mm) 0.176 (4.5mm) 0.254 (6.5mm) Ø 0.203 (5.2mm) 0.655 (16.8mm) 0.234 (6mm) 0.332 (8.5mm) Ø 0.242 (6.2mm) Rated Current Applicable Wire Rated at 60 C Applicable Wire Rated at 60 C 22 AWG (0.3mm 2 ) 3A 6 (14mm 2 ) 50A 20 AWG (0.5mm 2 ) 5A 4 (22mm 2 ) 75A 18 AWG (0.75mm 2 ) 7A 0 (38mm 2 ) 100A 16 AWG (1.25mm 2 ) 10A 00 (60mm 2 ) 150A 14 AWG (2mm 2 ) 15A 0000 (100mm 2 ) 200A 12 (3.5mm 2 ) 20A 300mcm (150mm 2 ) 300A 10 (5.5mm 2 ) 30A 400mcm (200mm 2 ) 350A 0.890 (22.8mm) 0.312 (8mm) 0.429 (11mm) Ø 0.332 (8.5mm) UL/CSA ratings are specified. The current carrying capacity depends on the rating of the wire used, as shown. 1.279 (32.8mm) 0.429 (11mm) 0.624 (16mm) Ø 0.410 (10.5mm) 1.981 (50.8mm) 0.546 (14mm) 1.014 (26mm) Ø 0.488 (12.5mm) 916 www.idec.com
BX Series BX Series Application Examples I/O BX1D-T BX1D-S BX9Z-H*R BX9Z-H*4 A A I/O BX1D-T26A BX1D-S26A *See cable selection table next page. MicroSmart CPU MicroSmart I/O BX9Z-H*R BX Series CPU FC4A/FC5A-D20K3 FC4A/FC5A-D20S3 FC4A/FC5A-D40K3 FC4A/FC5A-D40S3 BX9Z-H*R I/O BX1D-T26A BX1D-S26A I/O FC4A-N16B3 FC4A-N32B3 FC4A-T16K3 FC4A-T16S3 FC4A-T32K3 FC4A-T32S3 I/O BX1D-T20A BX1D-S20A Key features: Unique touch-down terminals All units are molded from UL94-V0 material with excellent flame- and shock-resistance Mount on DIN rail or flat surface Current capacity: 1A Available with 16, 20, 26, 34, 40, and 50 pins UL and CSA Hinged covers with built-in marking strips Specifications Terminal Width 7.62mm (M3 screw) Rated Voltage 125V Rated Current 1A Rated Wire Size 22-14 AWG (2mm 2 ) Insulation Resistance 100MΩ minimum (500V DC) Dielectric Strength 500V AC, 1 minute Operating Temperature 10 to 65 C Humidity Range 45 to 85% RH Housing Material PPE resin (UL94-V0) Terminals/Connector PBT resin (UL94-V0) Switches & Pilot Lights Signaling Lights Relays & Sockets Timers Contactors Circuit Breakers 800-262-IDEC (4332) USA & Canada 917
BX Series Switches & Pilot Lights Part Numbers: Break-Out Modules and Cables Accessories Pins Terminal Style Module Part Number Part Numbers MIL to Single Connectors Cable Part Number MIL to MIL Shielded MIL to MIL Non-shielded Remarks Signaling Lights Relays & Sockets Standard MIL Connector Modules 16 20 26 34 40 50 Touch-down Screw Touch-down Screw Touch-down Screw Touch-down Screw Touch-down Screw Touch-down Screw BX1D-T16A BX1D-S16A BX1D-T20A BX1D-S20A BX1D-T26A BX1D-S26A BX1D-T34A BX1D-S34A BX1D-T40A BX1D-S40A BX1D-T50A BX1D-S50A BX9Z-H#D4 BX9Z-H#E4 FC9Z-H#A20 FC9Z-H#B20 FC9Z-H100C26A FC9Z-H#A26 FC9Z-H#B26 BX9Z-H#F4 BX9Z-H#G4 BX9Z-H#H4 FC4A/FC5A 16 & 32 point I/O modules FC4A/FC5A 20 & 40 point I/O slim CPUs 1. For BX terminal arrangements, see page 879. 2. # = length codes: 100 = 39.4 (1 meter) 200 = 78.7 (2 meter) 300 = 118.1 (3 meter) Timers Part Numbers: DIN Rail and DIN Rail Stops Description Use with Diagram Part No. Remarks Contactors DIN Rail All BX series BNDN1000 1. The length is 39.37 (1,000mm). 2. For calculating the rail lengths required, see the instructions on page 876. 3. DIN rail material is aluminum. DIN Rail Stop All BX series BNL6 1. Rail stops prevent side-to-side movement. 2. Use rail stops on BNDN1000 DIN rails. Circuit Breakers 918 www.idec.com
BX Series Terminal Arrangements: BX Series 2 4 6 8 10 12 14 16 2 4 6 8 10 12 14 16 18 20 22 24 26 1 3 5 7 9 11 13 15 1 3 5 7 9 11 13 15 17 19 21 23 25 Typical for all Pins Typical for all Pins 16-Pin 1 3 5 7 9 11 13 15 26-Pin 1 3 5 7 9 11 13 15 17 19 21 23 25 2 4 6 8 10 12 14 16 2 4 6 8 10 12 14 16 18 20 22 24 26 2 4 6 8 10 12 14 16 18 20 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 1 3 5 7 9 11 13 15 17 19 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 Typical for all Pins Typical for all Pins 20-Pin 1 3 5 7 9 11 13 15 17 19 34-pin 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 2 4 6 8 10 12 14 16 18 20 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 Typical for all Pins 40-Pin 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 Typical for all Pins 50-Pin 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 Switches & Pilot Lights Signaling Lights Relays & Sockets Timers Contactors Circuit Breakers 800-262-IDEC (4332) USA & Canada 919
BX Series Switches & Pilot Lights Dimensions Dimensions Dimensions: BX Series Part No. Pins L A Diagram BX1D-T16A BX1D-S16A 16 3.66 (94mm) 3.27 (84mm) 2 34 11 Signaling Lights Relays & Sockets BX1D-T20A BX1D-S20A BS1D-T26A BX1D-S26A BX1D-T34A BX1D-S34A BX1D-T40A BX1D-S40A BX1D-T50A BX1D-S50A 20 26 34 40 50 4.29 (113mm) 5.20 (132mm) 6.38 (162mm) 7.28 (185mm) 8.78 (223mm) 3.89 (103mm) 4.80 (122mm) 5.98 (152mm) 6.89 (175mm) 8.39 (213mm) 1 2 3 4 1 5 6 7 8 9 10 A L 6 7.62 33 Circuit Breakers Contactors Timers 9 25 ø4.5 50 2.5 14.2 43.1 Maximum height is 64.3mm when cover is open. 920 www.idec.com