Specifications Features Type REED HALL EFFECT NPN or PNP Applicable Series Configurations Construction Materials Body Mounting Bracket Cable Characteristics Operating Temperature Accuracy All Cylinders Individual Mounts for Different Cylinder Types Macrolon, Glass Fiber Aluminum, Anodized PVC (Optional: PUR- Polyurethane) -13 F (-5 C) to 167 F (+75 C) ±0.0039"(0.1mm) Voltage Cable Type: 10-30 vac/dc Reed 10-30 DC Hall Plug Type: 10-70 vac/dc Reed 10-30 DC Hall Switch Current DZ, SZ 0.5A 0.A R, ROV, RDV 1.5A 0.A Switch Capacity DZ, SZ 0W, 30VA max. R, ROV, RDV 10W, 10VA max. Switching Procedures 00/min 00/sec Electrical Protection IP67 according to DIN 40050 Insulation F according to VDE 0580 Connection Cycle Rate Installation Weight Design Cable (PVC) or Plug-in (40 hz) In any Position See Dimensions Reed PNP (Sourcing) NPN (Sinking) Switching Characteristics Cylinder tube Permanent magnet 3 1 bl H S H Switch center PNP 1 br sw 3 bl Switch not actuated Switch actuated Vmax = + out H = Hysteresis S = Response time ta = response time for sensor - S value NPN 1 br sw 3 bl out SZ DZ/B/Q/V ROV Bore Reed H.E Reed H.E Reed H.E 8-1 10 9 - - - - 10 16 16 11 - - - - 15 1 0 8 9 - - - - 17 13 5 17 1 - - - - 18 5 3 14 9 11 10 16 13 40 1 9 11 10 15 11 50 17 1 13 11 16 11 63 0 15 13 11 17 1 80 17 11 15 1 - - - - 100 17 1 15 13 - - - - 15 - - - - - - - - - - - - - + Sensors All Cylinders Ø8mm - 15mm Reed Type Hall Effect Type Features: Cable or Plug-In Types Reed Type Surge Supression DC-Reverse Polarity Protection Hall Effect Type Surge Supression Reverse Polarity Protection Page 7
Sensor Details Description Hall Effect Hall Effect Reed PNP NPN Series: AZ, AZV, SZ, NZK Cable Type: 8ft (.5m) KL 3043 KL 3055 KL 3059 Plug-In Type: KL 3046 KL 3054 KL 3060 Series: R, ROV, RDV, RK Cable Type: 8ft (.5m) KL 3043 KL 3055 KL 3059 Plug-In Type: KL 3046 KL 3054 KL 3060 Mounting Brackets Bore: 10 PD 45854 PD 45854 PD 45854 Bore: 1 PD 45855 PD 45855 PD 45855 Bore: 16 PD 45856 PD 45856 PD 45856 Bore: 0 PD 45857 PD 45857 PD 45857 Bore: 5 PD 45858 PD 45858 PD 45858 Bore: 3 PD 45705 PD 45705 PD 45705 Bore: 40 PD 45859 PD 45859 PD 45859 Bore: 50 PD 45860 PD 45860 PD 45860 Bore: 63 PD 45861 PD 45861 PD 45861 Cable Set for Plug-In Sensors Push Type Twist Type Push Type Twist Type Push Type Twist Type Length: 8 ft (.5m) KY 340 KC 310 KY 340 KC 310 KY 340 KC 310 Length: 16 ft (5m) KY 341 KC 3104 KY 341 KC 3104 KY 341 KC3104 Series: AZZ, DZB, DZBA, DZ 8ft (.5m) KY 335 KL 337 KC 3048 KY 336 KL 338 KC 3049 Mounting Brackets Bore: 3, 40, 50, 63 KY 317 KY 317 KY 317 Bore: 80, 100, 15 KY 318 KY 318 KY 318 Bore: 160, 00 KY 319 KY 319 KY 319 Bore: 50 KC 3146 KC 3146 KC 3146 Reed Sensor Wiring Examples: Using a Resistor in Series Using a DIODE Using a VARISTOR 1 AC/DC ~= 1 DC current diode + 1 AC current varistor ~ L1 bl R Lamp sw inductive load - sw Inductive Load N For all cylinders except DZB & DZ cylinders Sensor: KL 3043, KL 3055, KL 3059 A B PVC- Cable 8 ft (,5m) 7 gauge wire(14mm ) Sensor: KL 3046, KL 3054, KL 3060 D PVC- Cable x0,14mm A B C 1(+) 3(-) Terminal Connections C Wiring Connections for all sensors 1 (+) 3 (-) Reed Brown (br) White PNP Brown (br) Black (sw) Blue (bl) NPN Brown (br) Black (sw) Blue (bl) Dimensions INCH/mm A B C D Sensors- All 0.43/11 1.18/30 0.4/6 3.94/100 Weights ozs./kg Sensor w/bracket Cable Type 1.59/0.045 Plug-in Type 0.35/ 0.010 Page 73
Air Piloted Switch Features Type Applicable Series Construction Materials Body Mounting Bracket Connection Characteristics Operating Temperature Operating Pressure Normal Operating Pressure Flow Cycle Rate Switching Accuracy Filtration Media Installation 3/ Valve- NC, Position/Spring Return 3 way AZ, AZV Macrolon, Glass Fiber Aluminum, Anodized 3-3mm O.D. Barbs 14 F (-10 C) to 140 F (+60 C) 30 PSI ( bar) to 90 PSI (6 bar) 90 PSI (6 bar) Cv 0.04 (40 l/min) 40 Hz ± 0.008" (0. mm) w/o Air 40 Micron Filtered and Regulated Compressed Air In any Position Weight Sensor 0.49 ozs (0.014 kg) Sensor & Bracket 0.99 ozs (0.08 kg) Part Number Sensor Air Type KZ 364 Mounting Bracket KC 855 Sensors Ø3mm - 100mm 3-Way Normally Closed Valve 1 3 Page 74
Welding Proof Switch Features Type Hall Effect; NPN or PNP Applicable Series AZ, SZ Construction Materials Body PA1-GF30 Metal Housing Mounting Bracket Aluminum, Anodized Connection 3-Pole Connector M1x1 Characteristics Operating Temperature -13 F (-5 C) to 158 F (70 C) Service Life 10x10 6 Switching Cycles Hysteresis 1.0mm Repeatability 0.1mm Voltage 10-30 vdc Current Drop 1.8 vdc Max. Current Consumption.0 ma Max. Switching Current.A Max. Switching Frequency 40 Hz Electrical Protection IP 67 Operation Indicator Part Number Sensor PNP Type KC 337 Sensor NPN Type KC 3375 Mounting Bracket KC 893 Sensors Ø3-100mm Version PNP or NPN Light Short Circuit Protection Pole Reversal Protection Page 75
Spare Parts AZV Replacement Parts Page 76
Spare Parts AZV Twin Rod Cylinder Bore Ø 5mm 3mm 40mm 50mm 63mm 80mm 100mm A. Front Head Twin Rod- AZV INCH PD 8543 PD 8544 PD 8545 PD 8546 PD 8547 PD 8548 Metric PD 7147 PD 7148 PD 7149 PD 7150 PD 7151 PD 715 Front Head Sgl Rod- AZV 3D INCH PD 643 PD 6433 PD 6434 PD 6435 PD 6436 PD 6437 Metric PD 130 PD 131 PD 13 PD 133 PD 3041 PD 135 B. Rear Head Twin Rod- AZV INCH PD 4505 PD 4511 PD 4517 PD 453 PD 459 PD 4535 Metric PD 136 PD 137 PD 138 PD 139 PD 3047 PD 141 C. Tooling Plate Assembly INCH PD 4506 PD 451 PD 4518 PD 454 PD 4530 PD 4536 Metric PD 3981 PD 398 PD 3983 PD 3984 PD 3985 PD 3986 D. Seal Kits* AZV Std cylinder PD 9168 PD 3003 PD 3004 PD 3005 PD 3006 PD 3007 PD 3008 VITON PD 5555 PD 5556 PD 5557 PD 5558 PD 5031 PD 5030 Seal Kits AZV 3D Seal Kits AZV 4D PD 4464 PD 4465 PD 4147 PD 4466 PD 4467 PD 4468 VITON Contact factory for details PD 4475 PD 4476 PD 4477 PD 4478 PD 4479 PD 4480 VITON Contact factory for details E. Magnet Ring PD466 PD 465 PD188 PD98 PD543 PD544 F. End Cap Screws INCH 014-035 014-035 014-055 014-055 014-085 014-085 MM 014-0301 014-0301 014-0501 014-0501 014-080 014-080 G. Piston Rod Each rod (+ stroke) INCH 4410-0351+ 4410-0451+ 4410-0551+ 4410-0651+ 4410-0851+ 4410-1051+ MM 4410-0301+ 4410-0401+ 4410-0501+ 4410-0601+ 4410-0801+ 4410-1001+ H. Piston/Rod Assy (Piston, magnet, Rods and complete seal kit) I. AZV-U Barrel- With 8 assy screws (+ stroke) INCH 4354-0351+ 4354-0451+ 4354-0551+ 4354-0651+ 4354-0851+ 4354-1051+ MM 4354-0301+ 4354-0401+ 4354-0501+ 4354-0601+ 4354-0801+ 4354-1001+ (+ stroke) INCH 4330-0351+ 4330-0451+ 4330-0551+ 4330-0651+ 4330-0851+ 4330-1051+ MM 4330-0301+ 4330-0401+ 4330-0501+ 4330-0601+ 4330-0801+ 4330-1001+ * NOTE: Seal Kits include all rubber seals in the cylinder. Piston, cushion, barrel, & rod seals Page 77
Spare Parts Seal Kits ISO CYLINDER - AZ ISO CYLINDER - DZ Seal Kits: AZ 3mm PD 39169 PD 39499 40mm PD 39170 PD 39500 50mm PD 39171 PD 39501 63mm PD 3917 PD 3950 80mm PD 39173 PD 39503 100mm PD 39174 PD 39504 AZD Order # PD 39381 PD 3938 PD 39383 PD 39384 PD 39385 PD 39386 Seal Kits: DZ 15mm PD 3011 PD 6969 160mm PD 3013 PD 6995 00mm PD 5006 PD 747 50mm PD 587 PD 7976 COMPACT CYLINDER - SZ COMPACT CYLINDER - NZK Seal Kits: SZ, SZV SZD Seal Kits: NZK NZKD Bore Order # Ø 1mm PD 35419 16mm PD 3540 0mm PD 3541 5mm PD 354 3mm PD 44381 40mm PD 4438 50mm PD 44383 63mm PD 44384 80mm PD 44385 100mm PD 44386 Order # PD 44489 PD 44490 PD 44491 PD 4449 PD 44493 PD 44494 3mm PD 41478 PD 41574 40mm PD 41479 PD 41575 50mm PD 41480 PD 41576 63mm PD 41481 PD 41577 80mm PD 4148 PD 41578 100mm PD 41483 PD 41579 Order # PD 4095 PD 4096 PD 4097 PD 4098 PD 4099 PD 4100 BLOCKING CYLINDER - DZB Seal Kits: DZB 3mm PD 30091 PD 30147 40mm PD 30093 PD 30149 50mm PD 30095 PD 30151 63mm PD 777 PD 8770 80mm PD 6059 PD 8771 100mm PD 6060 PD 877 15mm PD 6061 PD 8773 Seal Kits: DZBA 3mm PD 3009 PD 30147 40mm PD 30094 PD 30149 50mm PD 30096 PD 30151 63mm PD 777 PD 8770 80mm PD 6059 PD 8771 100mm PD 6060 PD 877 15mm PD 30743 PD 8745 All SEAL KITS INCLUDE: Piston Seal, Rod Seal(s), Rod Seal Retaining Ring(s), Cushion Seals, Cushion Needle Seals, End Cap Seals. Page 78