Fiber Optic Termini MIL-T-29504 and Commercial Equivalent

Fiber Optic Termini MIL-T-29504 and Commercial Equivalent

Delphi Connection Systems, formerly Packard-Hughes Interconnect, has long been recognized as a leader in designing, engineering and manufacturing high reliability products that meet and surpass harsh environment requirements. 2. Delphi Connection Systems

S elf-aligning Fiber Optic Termini Delphi s termini are the foundation of our field proven fiber optic connectors. Our self-aligning MIL -T-29504 qualified termini are available in both MIL -SPEC and COTS versions. Exclusive Features Delphi s Fiber Optic Termini utilize constant pressure from Belleville springs, rather than lower force coil springs, to help prevent termini separation resulting from shock, vibration or thermal cycling. The M29504 termini float" within the connector and self-align to provide precise mating every time due to the unique shape of the ferrule and alignment sleeve hood. Benefits/Features Qualified to MIL-T-29504 and MIL-C-28876 specifications Free floating, self-aligning design, to minimize signal loss due to fiber misalignment Front-release system Individual seal and retaining clip Quality control for critical dimensions to provide optimum performance Easily polished PC endface Used in: Circular or rectangular connectors Single or multiple channel arrangements Singlemode or multimode applications Contents Characteristics, Benefits, Features and Applications....... 2 Ceramic Termini MIL-SPEC Ordering Nomenclature...... 4 Singlemode & Multimode Standard & Short Lengths.... 5 Ceramic Termini Commercial Equivalent Ordering Nomenclature...... 6 Singlemode & Multimode Short 7 Cable Crimp Sleeves......... 7 Singlemode & Multimode Pressure Sealing............ 8 Specifications: Ceramic Alignment and Optical Performance......... 9 Fiber Optic Product Families..... 10 Delphi Connection Systems fiber optic connectors are field Factory/Distribution Support..... 11 proven through years of rugged use in extreme harsh environments, such as the arctic, desert, floods and saltwater. Military applications include Navy pierside connectivity and tactical field use. Commercial applications include datacom equipment, geophysical use for oil exploration and down-hole sensing. Delphi s termini are also used in broadcast industry equipment for televising major sporting events, such as the Olympic games, auto racing, and stadium events, such as the Super Bowl. The termini are also integrated into media centers in Key Words: COTS MIL-SPEC MIL-STD TICC Commercial-Off-The-Shelf Military Specification Military Standard Terminus Identification Color Code the White House and other government sites as well as numerous international airports. Typical Applications Military/Aerospace Broadcast industry Telecom/Datacom Shipboard/Pierside Harsh environment Hybrid electronics Fiber Optic Termini MIL-T-29504 and Commercial Equivalent www.delphi.com/connect 3.

Ceramic Termini MIL-SPEC Ordering Nomenclature M29504/14 4130 C MIL-SPEC Terminus Type M29504/14 - Pin M29504/15 - Socket Add C for Optional Crimp Sleeve - Otherwise Omit* TICC Dash Number TICC Dash Number M29504/14 - Pin Terminus M29504/15 - Socket Terminus Maximum Fiber Diameter Multimode Singlemode Multimode Singlemode Multimode Singlemode Microns (short) (short) 4130 4140 4170 4180 4190 4200 125.0 4131** 4141 4171** 4181 4191 4201 126.0 4135 4145 4175 4185 4195 4205 142.0 ** Recommended for shipboard applications. * C Crimp Sleeve Option A C following the MIL-SPEC part number indicates that a crimp sleeve for 2.4 mm maximum diameter single channel cable is supplied with the terminus. To terminate other size cables, the crimp sleeve must be ordered separately. See page 7 for crimp sleeve sizes. Dummy Terminus (Cavity Seal).550 [13.97] MIL-SPEC: M29504/03-4038 Commercial Equivalent: 1143274-1S (same except no color bands) TICC Color Bands on MIL-SPEC Only Yellow Band Black Band Orange Band Gray Band Dimensions shown are for reference only. Unless otherwise specified, dimensions are in inches and [millimeters]. 4. Delphi Connection Systems

Ceramic Termini MIL-SPEC Qualified Singlemode & Multimode Standard Length Pin M29504/14.865 [21.97] TICC Color Bands on MIL-SPEC Only Yellow Band 2nd Band 3rd Band 4th Band Socket M29504/15.905 [22.99] TICC Color Bands Cross Reference Not applicable to short termini 0 - Black 5 - Green 1 - Brown 6 - Blue 2 - Red 7 - Violet 3 - Orange 8 - Gray 4 - Yellow 9 - White Ø.166 TICC Color Bands on MIL-SPEC Only Yellow Band 2nd Band 3rd Band 4th Band Singlemode & Multimode Short Length Socket M29504/15.730 [18.54] Intermates with standard length pins. Dimensions shown are for reference only. Unless otherwise specified, dimensions are in inches and [millimeters]. Fiber Optic Termini MIL-T-29504 and Commercial Equivalent www.delphi.com/connect 5.

Ceramic Termini Commercial Equivalent Ordering Nomenclature 4569994 126 F 000 H Commercial Part Number See Table l Maximum Fiber Diameter See Table ll O-Ring Material F Fluorosilicone Rubber Table l Table li Terminus Type Commercial Part Number Fiber Cladding Diameter (Nominal) Maximum Fiber Diameter (Stock Size) Pin 4569994 Socket 4569995 125 microns 125 microns 126 microns Socket (short) 4568081 140 microns 142 microns Pin, Pressure Sealing* 4567438 Socket, Pressure Sealing 4567439 Socket without Alignment Sleeve** 1146719 * Refer to Pressure Sealing Features on page 8. ** Used in connectors with captive alignment sleeves. Pin 4569994.865 [21.97] Socket 4569995.905 [22.99] Dimensions shown are for reference only. Unless otherwise specified, dimensions are in inches and [millimeters]. 6. Delphi Connection Systems

Ceramic Termini Commercial Equivalent Singlemode & Multimode Short Socket 4568081.730 [18.54] Intermates with standard length pins. Cable Crimp Sleeves In certain applications, it is necessary to attach the strength member of single channel cable to the fiber optic terminus. Therefore, Delphi Connection Systems provides cable crimp sleeves for general applications. 2.0 to 2.4 mm Crimp Sleeve 2.6 to 3.0 mm Crimp Sleeve.390 [9.91].700 [17.78].470 [11.94] Crimp Area Cable Jacket Entry Cable Jacket Entry Crimp Area Crimp Die.0945 Hex Applicable Termini 4567438H, 4567439H, 4568081H, 4569994H, 4569995H, MIL-T-29504 /14 and /15. Special crimp sleeves have been designed for other cable sizes and applications. Consult Delphi for additional sleeve Cable Jacket Crimp Sleeve Diameter Part Number Up to 2.0 mm 1126367-1H 2.0 to 2.4 mm (MIL-SPEC) 1127696-6S 2.6 to 3.0 mm 4567761H configurations. Dimensions shown are for reference only. Unless otherwise specified, dimensions are in inches and [millimeters]. Fiber Optic Termini MIL-T-29504 and Commercial Equivalent www.delphi.com/connect 7.

Ceramic Termini Commercial Equivalent Singlemode & Multimode P ressure Sealing Termini P ressure Sealing Pin 4567438.920 [23.37] P ressure Sealing Socket 4567439.960 [24.38] P ressure Sealing Features Extreme pressure differentials actually enhance sealing effectiveness, rather than adversely affect it as in conventional connectors. Increasing pressure forces the sealing cup against the contact cavity wall, resulting in superior sealing. Each pressure sealing terminus carries its own retention clip and wiper seal, which may be replaced if necessary. Retention Clip Wiping Land Diaphragm Seal Formed Pressure Sensitive Cup Terminus Figure 1. Terminus assembly with seal installed. The front wiping land, a part of each seal, forms a static seal when inserted into connector body. Figure 2. Seal installed in terminus cavity. Rear diaphragm seal forms a static seal as well as a pressure sensitive cup. Pressure Sensitive Seal Terminus Wiping Land Pressure Terminus Cavity Wall Figure 3. Pressure differential sealing concept provides superior sealing effectiveness. Increasing pressure forces sealing cup against terminus cavity wall and terminus body. Dimensions shown are for reference only. Unless otherwise specified, dimensions are in inches and [millimeters]. 8. Delphi Connection Systems

Specifications: Ceramic Alignment and Optical P erformance Performance specifications for termini housed in MIL-C-28876 connectors are available in Delphi s M28876 Fiber Optic Connectors brochure. The termini comply to both MIL-T -29504 and MIL-C-28876 specifications. The specifications and known test limits below represent actual performance testing conducted by Delphi Connection Systems engineering. This data is derived from several different connector types and is only a guideline. Consult the factory to discuss your specific application. Ceramic Alignment Termini Operating Temperature Range Thermal Cycling Thermal Shock Temperature Life Vibration Physical Shock Mating Durability Salt Spray Pressure Sealing (Wiper Seal) Terminus Mating Force -65 C to +150 C (dependent on epoxy and cable) -54 C to +65 C -55 C to +85 C +110 C for 240 hours 68 G random 500 G 2,000 cycles 500 hours 2,000 psi 5 lbs. [22.2 N] nominal Terminus Retention Force 22 lbs. [97.9 N] Cable Retention Force Weight 25 lbs. [111.2 N] (dependent on cable construction) 0.7 grams max. Optical Performance Insertion Loss (IL) and Backreflection (BR) readings are heavily dependent on launch conditions and test setup. The figures below are actuals for overfilled source fibers at 1300 nm when standard setup and testing procedures are followed per TIA/EIA-455-171. Please consult the factory for information on additional fiber sizes. A verage Insertion Loss (IL) Fiber Size 9/125-0.25 db 62.5/125-0.60 db Better than -40 db PC polish Ceramic Alignment Termini Backreflection (BR) Singlemode Better than -50 db enhanced PC polish Standard Materials and Finishes Description Material Finish Terminus Body Stainless Steel Passivated Alignment Sleeve Zirconia None Alignment Sleeve Hood Beryllium Copper Nickel Plated Ferrule (bushing) Zirconia None Retaining Clip Beryllium Copper None Belleville Springs Beryllium Copper None O-Ring Seal Fluorosilicone None Fiber Optic Termini MIL-T-29504 and Commercial Equivalent www.delphi.com/connect 9.

Fiber Optic Product Families Product Catalogs Available Connector Families Materials Benefits/ Applications/ & Latching Features Markets Mechanism Termini 16 gauge termini Fiber sizes: Singlemode 6/125, 9/125 Multimode 50/125, 62.5/125, 100/140 Free floating, self-aligning design Individual seal and retaining clip Qualified to MIL-T-29504 specification (commercial equivalent available) Military/Aerospace Shipboard/Pierside Harsh environment Broadcast Telecom/Datacom Hybrid electronics Stainless steel with ceramic alignment system Rear-insertion/ front-release M28876 Channels: 2, 4, 6, 8, 18 and 31 Shell sizes: 11, 13, 15 and 23 Utilizes field proven Delphi termini Singlemode and multimode capability In-line and wall mount receptacles Full environmental sealing Field maintainable Point-to-point interconnect system Qualified to MIL-C-28876 specification (commercial equivalent available) Hybrid configurations for electro-optical signal transmission Navy shipboard Military and commercial Per MIL-C-28876 specification Threaded coupling Hermaphroditic Channels: 4, 6 and 12 Utilizes field proven Delphi termini Singlemode and multimode capability Full environmental sealing Field maintainable Plug-to-plug in-line cable linking system Compliant with SMPTE Standard 358M-2001 (4 channel) Broadcast Military pierside and tactical field usage Petroleum field exploration Field deployed equipment Aluminum Composite Threaded coupling Edgecard Channels: multiple configurations Utilizes field proven Delphi termini Singlemode and multimode capability Field maintainable VME circuit board PO position connector available Hybrid configurations for electro-optical signal transmission Printed circuit board Edgeboard (backplane) mount Avionics Satellites Shipboard Tight packaging areas Aluminum Stainless steel Blind-mating Jackscrew Snap Lock Single channel Utilizes field proven Delphi termini Singlemode and multimode capability In-line plug In-line and panel mount receptacles Easy connect/disconnect Compact Anywhere single channel connectors are typically used Aluminum Push/pull collet coupling 10. Delphi Connection Systems

F actory Support With a company history that includes Hughes Connecting Devices Division and more recently Packard-Hughes Interconnect, Delphi Connection Systems offers more than 40 years of technology and expertise in the military and commercial connector markets. Delphi Connection Systems provides complete interconnect assembly solutions tested in accordance with applicable performance criteria. For additional product information or application support, please contact your local Delphi Connection Systems sales representative or contact us directly at [1] 949.660.5701 or visit our website at www.delphi.com/connect. Distribution Support Connectors Termini Tools Training KITCO Fiber Optics 5269 Cleveland Street Virginia Beach, Virginia 23462 U.S.A. Tel: [1] 757.518.8100 Fax: [1] 757.518.9700 www.kitcofo.com Connectors Termini Tools Koehlke Components, Inc. 1201 Commerce Center Blvd. Franklin, Ohio 45005 U.S.A. Tel: [1] 937.435.5435 Fax: [1] 937.435.1894 www.koehlke.com Connectors Termini Arrow/Zeus Electronics 7459 South Lima Street Englewood, Colorado 80112 U.S.A. Tel: [1] 800.777.2776 Fax: [1] 303.824.7772 www.arrow.com Fiber Optic Termini MIL-T-29504 and Commercial Equivalent www.delphi.com/connect 11.

Military Products 17150 Von Karman Avenue Irvine, California 92614 U.S.A. Tel: [1] 949.660.5701 Fax: [1] 949.660.5825 Commercial and Medical Products 19200 Asheville Highway P.O. Box 519 Landrum, South Carolina 29356 U.S.A. Tel: [1] 864.457.3824 Fax: [1] 864.457.2535 Automotive and Transportation Products Mail Code 483.400.301 5725 Delphi Drive Troy, Michigan 48098-2815 U.S.A. Tel: [1] 248.813.2334 Fax: [1] 248.813.2333 Asia Pacific Regional Headquarters 31F Nomura-Buiru 1-26-2 Nishi-Shinjuku, Shinjuku Tokyo, Japan 163-0569 Tel: [81] 3.5381.1700 Fax: [81] 3.5381.1824 European Regional Headquarters Customer Technology Center Vorm Eichholz 1 42119 Wuppertal Germany Tel: [49] 202.291.0 Fax: [49] 202.291.2777 South American Regional Headquarters Av. Goiás, 1860 São Caetano do Sul São Paulo 09550-050 Brazil Tel: [55] 11.4234.9491 Fax: [55] 11.4234.9462 www.delphi.com/connect Delphi Connection Systems reserves the right to improve, enhance and modify the design specifications and construction of Delphi products without prior notification. For additional product and engineering information, contact us at [1] 248.813.2334 or visit our website at www.delphi.com/connect. Credits: F18, aircraft carriers and submarine photos courtesy of the U.S. Navy. Printed on Recycled Paper 2005 Delphi. All rights reserved. DP-05-E-037 305/CGI-5m About Delphi. Multi-national Delphi conducts its business operations through various subsidiaries and has headquarters in Troy, Michigan, USA, Paris, Tokyo and São Paulo, Brazil.