Brake Lock Application Guide

Brake Lock Application Guide Many commercial vehicles, as well as recreational and off-highway vehicles, require that they remain stationary while performing the functions for which they were designed. Some of these vehicles are found in the utility, cable television, vehicle recovery, multi-stop, transit, refuse recycling, sanitation, ground support, lawn care, and recreational industries. In addition to a well maintained and adjusted mechanical parking brake, experience has shown that in many uses, additional supplemental holding is necessary. This can be done in the form of wheel chocks, outriggers, or other means to keep all wheels that are in contact with the ground from moving. Hydraulic Brake Locks MICO Locks are for supplemental parking and are to be used in conjunction with a vehicle's mechanical parking brake. They perform as an operational holding brake only and are not intended to be used for prolonged parking. All MICO Brake Locks include low pressure warning switch(s) for added safety. Several types of Brake Locks are available for use in single, dual, split, or anti-lock brake systems. The Brake Lock you select will depend on the type of brake system on your vehicle. MICO, Inc. Form No. 80-950-152 Revised 2016-01-04

Brake Lock Product Line 691 Brake Lock System User Interface Control Module MICO 691 Brake Lock Systems lock hydraulic pressure in the service brakes to supplement the vehicle's original equipment parking brake and provide extra holding in heavy-duty and high frequency applications. These systems also function as an interlock to apply pressure to the service brakes when other vehicle mounted equipment is being used. The 691 System consists of a small electrohydraulic pump, remote mounted actuator (single and/or dual), electronic control module, and a small dash mounted user interface. The operator simply activates a switch and the 691 System automatically applies, monitors, and maintains brake-locking pressure. A 691 Brake Lock will significantly enhance vehicle holding capability while not interfering with normal service brake function. All MICO Brake Lock Systems are for vehicles using Brake Fluid braking systems. MODELS: 02-691-101 Single Brake Lock System (for vehicles over 19,000 GVW) 02-691-109 Single Brake Lock System Power Unit (for vehicles under 19,000 GVW) 02-691-201 Dual Brake Lock System (for vehicles over 19,000 GVW) 02-691-209 Dual Brake Lock System (for vehicles under 19,000 GVW) 02-691-303 3-Channel Anti-Lock Brake Lock System Single Actuator (for vehicles over 19,000 GVW) 02-691-305 3-Channel Anti-Lock Brake Lock System (for vehicles under 19,000 GVW) 02-691-403 4-Channel Anti-Lock Brake Lock System (for vehicles over 19,000 GVWoptional on others.) 691 Power Unit uses silicone fluid. See page 14 for 691 Models and Sub-Components. Dual Actuator Wire Harness 2 MICO, Inc. Form No. 80-950-152 Revised 2016-01-04

Dual Cable Lock Du alocks are de signed to sup ple ment a ve hi cle's orig i nal equipment park ing brake by uti liz ing the hy drau lic serv ice brakes of a ve hi cle equipped with a dual or split brak ing sys tem. Dualocks can pro vide 4-wheel lockup for hy drau lic dual brake sys tems or rear wheel ABS, as well as 2-wheel lockup for hy drau lic 3 and 4 chan nel ABS. Each Dualock in cludes two low pres sure warn ing switches. MODELS: 02-640-169 Cable operated - 3/16 & 1/4 inch fittings - includes 10 ft. cable - (BF) 02-640-202 Cable operated - 3/16 & 1/4 inch fittings - includes 10 ft. cable - (HO) (BF) = Brake Fluid Lever Lock MODELS: 02-640-125 Includes - 3/16 & 1/4 inch fittings - (BF) 02-640-126 Includes - 3/16 & 1/4 inch fittings - (HO) (BF) = Brake Fluid Twist Lock (HO) = Hydraulic Oil Lever Locks are de signed to sup ple ment a ve hi cle's orig i nal equipment park ing brake by util iz ing the hy drau lic serv ice brakes. Le ver Locks are manu ally op er ated one- way check valves which lock fluid un der pres sure in the se lected brakes. Hand op era tion leaves the op era tor s feet free for clutch and throttle pedal op er a tion. Each Lever Lock in cludes a low pres - sure warn ing switch. (HO) = Hydraulic Oil Twist Locks are func tion ally the same as lever locks. The dif fer ences be ing a Twist Lock has a ro tary ac tion han dle and the push rod is sealed and lu bri cated with sili cone grease for tough en vi ron mental ap pli ca tions. Each Twist Lock in cludes a low pres sure warn ing switch. MODELS: 03-640-075 Includes - 3/16 & 1/4 inch fittings - (BF) 03-640-076 Includes - 3/16 & 1/4 inch fittings - (HO) (BF) = Brake Fluid (HO) = Hydraulic Oil Cable Lock Ca ble Locks are func tion ally the same as lever locks and twist locks. The dif fer ence be ing a Cable Lock is ca ble op er ated for re mote mount ings when space un der the dash is lim ited. Each Cable Lock in cludes a low pres sure warn ing switch. MODELS: 02-640-023 Includes - 3/16 & 1/4 inch fittings - includes 10 ft. cable - (BF) 02-640-122 Includes - includes 10 ft. cable - (HO) (BF) = Brake Fluid (HO) = Hydraulic Oil MICO, Inc. Form No. 80-950-152 Re vised 2016-01-04 3

Different Brake Systems Typ i cal hy drau lic brak ing sys tems in use to day vary de pend ing on manu fac turer and size of ve hi cle. For in stance, a ve hi cle equipped with a sin gle sys tem may have a fire wall mounted booster or pos si bly a frame mounted re mote booster. The same holds true for the dual and split sys tems. The rear wheel anti- lock sys tem is a dual brake sys tem with an anti- lock valve in stalled. All- wheel anti- lock sys tems are de fined as 3- channel or 4- channel sys tems (Check the number of out let lines from the anti- lock con trol valve). To be ab so lutely sure which brak ing sys tem your ve hi cle is equipped with, check it. Look for iden ti fy ing fea tures such as dual flex lines at rear axle or front wheels, number of mas ter cyl in der lines, anti- lock valve(s), etc. Then, com pare with cir cuits shown here. TYPICAL SINGLE SYSTEM One single hydraulic system serving both front and rear brakes. Identifying Feature: 1. One line from master cylinder. Lock Position: (1) Front axle (2) Rear axle (3) 4-wheel FIGURE 1 TYPICAL DUAL SYSTEM (Vertical Split) Two independent braking systems. One system leads to the front brakes and the other system to the rear brakes. Identifying Features: 1. Two lines from master cylinder. 2. Combination valve (used on some models). Lock Position: (1) Front axle (2) Rear axle (3) 4-wheel Some imported vehicles use two separate air boosted master cylinders. FIGURE 2 TYPICAL SPLIT SYSTEM (1 1/2 x 1/2) Two independent braking systems. One system leads to the front and the rear brakes and the other system leads only to the rear brakes. Identifying Features: 1. Two lines from master cylinder. 2. Single hose to each front wheel. 3. Two hoses to rear axle. Lock Position: (1) Front axle (2) Rear axle (3) 4-wheel FIGURE 3 CAUTION: If position 2 or 3 is used, both halves of system must be locked. 4 MICO, Inc. Form No. 80-950-152 Re vised 2016-01-04

TYPICAL REAR WHEEL ANTI-LOCK SYSTEM (Dual Vertical Split) Two independent braking systems. One system leads to the front brakes and the other system to the rear brakes. Identifying Features: 1. Two lines from master cylinder. 2. Anti-lock control valve between master cylinder and rear wheels. Lock Position: (1) Front axle (2) Rear axle (3) 4-wheel FIGURE 4 FIGURE 5 IMPORTED TRUCK 3-CHANNEL ALL-WHEEL ANTI-LOCK SYSTEM Provides braking control by way of independent anti-lock channels for each rear wheel and a third channel for the front wheels. Identifying Features: 1. Three separate air/hydraulic brake boosters. 2. One line to front brakes. 3. Separate lines to each rear wheel. Lock Position: (1) Front axle (2) Rear axle (1 & 2) 4-wheel The anti-lock func tions on air booster sys tem, not the hy drau lic side. FIGURE 6 TYPICAL 3-CHANNEL ALL-WHEEL ANTI-LOCK SYSTEM Provides braking control by way of independent anti-lock channels for each front wheel and a third channel for both rear wheels. Identifying Features: 1. Two lines from master cylinder to anti-lock valve(s). 2. One line from anti-lock valve to rear brakes. 3. Separate lines from anti-lock valve to each front wheel. Lock Position: (1) Front axle (2) Rear axle (1 & 2) 4-wheel Some 3-chan nel anti-lock brake sys tems use two sep a rate anti-lock valve assemblies. FIGURE 7 TYPICAL 4-CHANNEL ALL-WHEEL ANTI-LOCK SYSTEM Provides braking control by way of an independent channel for each front wheel and each rear wheel. Identifying Features: 1. Two lines from master cylinder to anti-lock valve. 2. Separate lines from anti-lock valve to each of the front and rear wheels. Lock Position: (1) Front axle (2) Rear axle (1 & 2) 4-wheel Some 4-chan nel anti-lock brake sys tems use two sep a rate anti-lock valve assemblies. MICO, Inc. Form No. 80-950-152 Re vised 2016-01-04 5

North Amer i can Manufactured Chevrolet - GMC Vehicle Application Light Duty (C/K10, C/K1500) Ae rial Lift Bucket Other Applications 1967-1987 Dual F-disc/R-drum Early mod els had 4 02-691-209 02-691-109 02-691-209 02-691-109 (Fig ure 2) wheel drum brakes. 02-640-169 02-640-125 1988-1994 Rear ABS F-disc/R-drum 02-691-209 02-691-109 02-691-209 02-691-109 (Fig ure 4) 02-640-169 02-640-125 1995-2009 3-chan nel ABS F-disc/R-drum 02-691-305 02-691-109 02-691-305 02-691-109 02-640-125 2010-2013 4-chan nel ABS F-disc/R-drum 02-691-403 02-691-209 02-691-403 02-691-209 Light Duty (C/K20-30, C/K2500-4500) Ae rial Lift Bucket Other Applications 1967-1987 Dual F-disc/R-drum Early mod els had 4 02-691-209 02-691-109 02-691-209 02-691-109 (Fig ure 2) wheel drum brakes. 02-640-169 02-640-125 1988-1994 Rear ABS F-disc/R-drum 02-691-209 02-691-109 02-691-209 02-691-109 (Fig ure 4) 02-640-169 02-640-125 1995-2013 3-chan nel ABS F-disc/R-drum 02-691-305 02-691-109 02-691-305 02-691-109 02-640-125 3500HD (All mod els have Hy drau lic Boost Mas ter Cylinders) 1990-1992 Dual 4 wheel disc Load sens ing valve at 02-691-209 02-691-109 02-691-209 02-691-109 (Fig ure 2) rear axle. 02-640-169 02-640-125 1993-1994 Rear ABS 4 wheel disc Load sens ing valve at 02-691-209 02-691-109 02-691-209 02-691-109 (Fig ure 4) rear axle. 02-640-169 02-640-125 1995-2002 3-chan nel ABS 4 wheel disc 02-691-305 02-691-109 02-691-305 02-691-109 02-640-125 Medium Duty (C50-C65, Ko diak & TopKick, C4500-C7500 Con ven tional Cab, T5500-T7500 Tilt Cab - Also Isuzu H-Se ries Con ven tional Cab) 1970-mid 1980s Sin gle Drum Vac uum/hy drau lic 02-691-101 02-691-101 02-691-101 02-691-101 (Fig ure 1) Boost 02-640-023 02-640-023 1970-mid 1980s Dual Drum Vac uum/hydraulic 02-691-201 02-691-101 02-691-201 02-691-101 (Fig ure 2) Boost 02-640-169 02-640-023 1970-mid 1980s 1 1/2 x 1/2 split Drum A dual brake lock is 02-691-201 02-691-201 02-691-201 02-691-201 (Fig ure 3) re quired for ei ther 02-640-023 rear or 4 wheel lockup. mid 80s-1996 Dual 4 wheel disc Hy drau lic Boosted 02-691-201 02-691-101 02-691-201 02-691-101 (Fig ure 2) Mas ter Cyl in der. 02-640-169 02-640-023 1997-2009 4-chan nel ABS 4 wheel disc 4-chan nel ABS stan dard. 02-691-403 02-691-209 02-691-403 02-691-209 (Fig ure 7) Op tion to de lete available 02-640-169 prior to 1 Mar 99. With 4-chan nel ABS de leted, brake sys tem type is Dual (Fig ure 2) Vac uum/hy drau lic Boost = Vac uum as sisted booster for hy drau lic cylinder Hy drau lic Boost Mas ter Cylinder = Mas ter cyl in der driven by hy drau lic booster pow ered by steer ing pump Best Choice Front wheel lockup only Rear wheel lockup only on 3-chan nel ABS 6 MICO, Inc. Form No. 80-950-152 Re vised 2016-01-04

North Amer i can Manufactured Dodge - Ram Vehicle Application Light Duty (D100, Ram 1500) Ae rial Lift Bucket Other Applications mid 70 s-1988 Dual F-disc/R-drum 02-691-209 02-691-109 02-691-209 02-691-109 (Fig ure 2) 02-640-169 02-640-125 1989-1993 Rear ABS F-disc/R-drum Anti-lock valve lo ca tion at 02-691-209 02-691-109 02-691-209 02-691-109 (Fig ure 4) rear axle makes it dif fi cult 02-640-169 02-640-125 to in stall lock down stream from anti-lock valve. Sin gle locks should go on front axle. 1994-1998 Rear ABS F-disc/R-drum 3-chan nel ABS op tional. 02-691-209 02-691-109 02-691-209 02-691-109 (Fig ure 4) 02-640-125 1999-2006 3-chan nel ABS F-disc/R-drum Rear ABS (Fig ure 4) 02-691-305 02-691-109 02-691-305 02-691-109 in 2001-2005 stan dard on ST, STL; 02-640-125 model year 3-chan nel ABS 4 wheel disc stan dard on STX, Laramie, all mod els op tional on oth ers. 2006-2011 ` model year 2007-2013 4-chan nel ABS 4 wheel disc MY 2007-2008 ST, 02-691-403 02-691-209 02-691-403 02-691-209 (Fig ure 7) STL had Rear ABS 02-640-169 (Fig ure 4) stan dard, 4-chan nel ABS op tional (Fig ure 7) Light Duty (D250-D350, Ram 2500-3500) mid 70 s-1988 Dual F-disc/R-drum 02-691-209 02-691-109 02-691-209 02-691-109 (Fig ure 2) 02-640-169 02-640-125 1989-1993 Rear ABS F-disc/R-drum Anti-lock valve lo ca tion at 02-691-209 02-691-109 02-691-209 02-691-109 (Fig ure 4) rear axle makes it dif fi cult 02-640-169 02-640-125 to in stall lock down stream from anti-lock valve. Sin gle locks should go on front axle. 1994-1998 Rear ABS F-disc/R-drum 3-chan nel ABS op tional. 02-691-209 02-691-109 02-691-209 02-691-109 (Fig ure 4) 02-640-125 1999-2012 3-chan nel ABS F-disc/R-drum 02-691-305 02-691-109 02-691-305 02-691-109 4 wheel disc 02-640-125 in 2001-2005 model year 4 wheel disc all mod els 2006-2012 model year 2013 4-chan nel ABS 4 wheel disc 02-691-403 02-691-209 02-691-403 02-691-209 Medium Duty (Ram 4500-5500) 2008-2012 3-chan nel ABS 4 wheel disc 02-691-305 02-691-109 02-691-305 02-691-109 02-640-125 2013 4-chan nel ABS 4 wheel disc 02-691-403 02-691-209 02-691-403 02-691-209 Vac uum/hy drau lic Boost = Vac uum as sisted booster for hy drau lic cyl in der Hy drau lic Boost Mas ter Cyl in der = Mas ter cyl in der driven by hy drau lic booster pow ered by steer ing pump Best Choice On 3-chan nel ABS Sys tems use 02-691-305 Rear wheel lockup only on 3-chan nel ABS MICO, Inc. Form No. 80-950-152 Re vised 2016-01-04 7

North Amer i can Manufactured Ford Vehicle Application Light Duty (E150-E250, F150-F250) be low 8600 lb GVW Ae rial Lift Bucket Other Applications 1967-1986 Dual F-disc/R-drum Early mod els had 4 02-691-209 02-691-109 02-691-209 02-691-109 (Fig ure 2) wheel drum brakes. 02-640-169 02-640-125 1987-1996 Rear ABS F-disc/R-drum 02-691-209 02-691-109 02-691-209 02-691-109 (Fig ure 4) 02-640-169 02-640-125 1997-2003 Rear ABS F-disc/R-drum 3-chan nel ABS 02-691-209 02-691-109 02-691-209 02-691-109 (Fig ure 4) op tional. 02-640-169 02-640-125 2004-2009 3-chan nel ABS 4 wheel disc 02-691-305 02-691-109 02-691-305 02-691-109 02-640-125 2010-2013 4-chan nel ABS 4 wheel disc 02-691-403 02-691-209 02-691-403 02-691-109 Light Duty (E250-E35, F250-F350) 8600 lb and above GVW 1967-1986 Dual F-disc/R-drum Early mod els had 4 02-691-209 02-691-109 02-691-209 02-691-109 (Fig ure 2) wheel drum brakes. 02-640-169 02-640-125 1987-1998 Rear ABS F-disc/R-drum 02-691-209 02-691-109 02-691-209 02-691-109 (Fig ure 4) 02-640-169 02-640-125 Super Duty 1988-1998 Dual 4 wheel disc 02-691-209 02-691-109 02-691-209 02-691-109 (Fig ure 2) 02-640-169 02-640-125 Super Duty (E250-E350, F250-F350) Be low 10,000 lb GVW, sin gle rear wheel 1999-2000 Rear ABS 4 wheel disc 3-chan nel ABS op tional. 02-691-209 02-691-109 02-691-209 02-691-109 (Fig ure 4) 02-640-169 02-640-125 2001-2010 3-chan nel ABS 4 wheel disc 02-691-305 02-691-109 02-691-305 02-691-109 02-640-125 2011-2013 4-chan nel ABS 4 wheel disc 02-691-403 02-691-209 02-691-403 02-691-209 on sin gle rear wheel mod els Super Duty (E350-E450, F350-F550) 10,000 lb and over GVW, dual rear wheel 1999-2013 3-chan nel ABS 4 wheel disc 02-691-305 02-691-109 02-691-305 02-691-109 02-640-125 Me dium Duty (F650-F750), 23,000 lb and over GVW 2001-2013 4-chan nel ABS 4 wheel disc 02-691-403 02-691-209 02-691-403 02-691-209 Medium Duty (F500-F800) 1984-1999 Dual Drum or Disc/drum OEM spring-ap ply NA 02-691-101 NA 02-691-101 (Fig ure 2) rear park brakes 02-640-023 stan dard. Use MICO Locks on front bakes only. Hy drau lic Boost Mas ter Cyl in der = Mas ter cyl in der driven by hy drau lic booster pow ered by steer ing pump Best Choice On 3-chan nel ABS sys tems use 02-691-305 Front wheel lockup only NA Not Ap pli ca ble Rear wheel lockup only on 3-chan nel ABS, for front wheel only lockup use 02-691-223. 8 MICO, Inc. Form No. 80-950-152 Re vised 2016-01-04

North Amer i can Manufactured Ford Vehicle Application Medium Duty (LCF) Cab For ward 16,000-19,500 lb GVW Ae rial Lift Bucket Other Applications 2005-2010 3-chan nel ABS 4 wheel disc 02-691-305 02-691-109 02-691-305 02-691-109 (Fig ure 4) 02-640-023 Freightliner Medium Duty (Busi ness Class F50-F80, Busi ness Class M2, MT35-MT55) 1991-1996 Dual 4 wheel disc Hy drau lic Boost 02-691-201 02-691-101 02-691-201 02-691-101 (Fig ure 2) Mas ter Cyl in der. 02-640-169 02-640-023 1997-2013 4-chan nel ABS 4 wheel disc 4-chan nel ABS stan dard. 02-691-403 02-691-209 02-691-403 02-691-209 (Fig ure 7) Option to de lete 02-640-169 avail able prior to 3/1/99. International - Navistar Medium Duty (S1600-S1800 "Loadstar") 1970-1987 Sin gle Drum Vac uum/hy drau lic. 02-691-101 02-691-101 02-691-101 02-691-101 (Fig ure 1) Boost 02-640-023 02-640-023 1970-1987 1 1/2 x 1/2 split Drum A dual brake lock is 02-691-201 02-691-201 02-691-201 02-691-201 (Fig ure 3) re quired for ei ther 02-640-023 rear or 4 wheel lockup. 1970-1987 Dual Drum Hydrovac(s) 02-691-201 02-691-101 02-691-201 02-691-101 (Fig ure 2) 02-640-169 02-640-023 Medium Duty (Se ries 4600-4900 s) 1988-1998 Dual 4 wheel disc Hy drau lic Boosted 02-691-201 02-691-101 02-691-201 02-691-101 (Fig ure 2) Mas ter Cyl in der. 02-640-169 02-640-023 1999-2001 4-chan nel ABS 4 wheel disc 4 chan nel ABS stan dard. 02-691-403 02-691-209 02-691-403 02-691-209 (Fig ure 7) Op tion to de lete was 02-640-169 avail able prior to 1 Mar 99. Medium Duty ("Durastar" 4100-4300) 2002-2013 4-chan nel ABS 4 wheel disc 2009 and newer models 02-691-403 02-691-209 02-691-403 02-691-209 (Fig ure 7) use Merritor HPB 02-640-169 Medium Duty ("TerraStar" Con ven tional cab 16,000-19,500 lb GVW) 2011-2013 3-chan nel ABS 4 wheel disc 02-691-305 02-691-109 02-691-305 02-691-109 02-640-125 Medium Duty (Citystar CF500-CF600 Cab For ward 16,000-19,500 lb GVW) 2005-2010 3-chan nel ABS 4 wheel disc 02-691-305 02-691-109 02-691-305 02-691-109 02-640-023 With 4-chan nel ABS de leted, brake sys tem type is Dual (Fig ure 2) Vac uum/hy drau lic Boost = Vac uum as sisted booster for hy drau lic cyl in der Hy drau lic Boost Mas ter Cyl in der = Mas ter cyl in der driven by hy drau lic booster pow ered by steer ing pump Best Choice Front wheel lockup only Rear wheel lockup only on 3-chan nel ABS MICO, Inc. Form No. 80-950-152 Re vised 2016-01-04 9

North Amer i can Manufactured Kenworth Vehicle Application Medium Duty (T170-T-370) Ae rial Lift Bucket Other Applications 2001-2013 4-chan nel ABS 4 wheel disc 02-691-403 02-691-209 02-691-403 02-691-209 Peterbilt Medium Duty (Model 325-337) 2001-2013 4-chan nel ABS 4 wheel disc 02-691-403 02-691-209 02-691-403 02-691-209 Ster ling Medium Duty ("Bul let" CONV45-CONV55) 2008-2009 3-chan nel ABS 4 wheel disc 02-691-305 02-691-109 02-691-305 02-691-109 02-640-125 Medium Duty ("Actera" 5500-7500) 2001-2009 4-chan nel ABS 4 wheel disc 02-691-403 02-691-209 02-691-403 02-691-209 Toyota Tundra 2008-2013 4-chan nel ABS 4 wheel disc 02-691-403 02-691-209 02-691-403 02-691-209 Vac uum/hy drau lic Boost = Vac uum as sisted booster for hy drau lic cyl in der Hy drau lic Boost Mas ter Cyl in der = Mas ter cyl in der driven by hy drau lic booster pow ered by steer ing pump Best Choice Rear wheel lockup only on 3-chan nel ABS 10 MICO, Inc. Form No. 80-950-152 Re vised 2016-01-04

Off shore Manufactured Dodge - Freightliner Sprinter Vehicle Application Light Duty (Van & Cab-chas sis) Ae rial Lift Bucket Other Applications 2002-2013 4-chan nel ABS 4 wheel disc 02-691-403 02-691-209 02-691-403 02-691-209 Gen eral Mo tors "W" Se ries Chev Tiltmaster - GMC For ward Light Duty (W3500-4500) also W5500 through 1998 model year 1986-1998 Dual Disc/Drum-Drum Vac uum/hy drau lic 02-691-209 02-691-109 02-691-209 02-691-109 (Fig ure 2) booster. 02-640-169 02-640-023 2000-2009 4-chan nel ABS F-disc/R-drum Vac uum/hy drau lic 02-691-403 02-691-209 02-691-403 02-691-209 (Fig ure 7) Hy drau lic/hy drau lic booster. 02-640-169 Medium Duty (W5500-W5500HD) 2000 3-chan nel ABS Disc/Drum-Drum Air/Hy drau lic boost 02-691-303 02-691-209 02-691-303 02-691-209 (Fig ure 5) with ABS on the air side. 02-640-169 2001-2009 4-chan nel ABS 4 wheel disc 4-chan nel ABS Vac/Hyd 02-691-403 02-691-209 02-691-403 02-691-209 (Fig ure 7) Vac uum/hy drau lic booster. 02-640-169 2005-2007 HD is Hy drau lic/hy drau lic. Medium Duty (WT5500) 2000-2004 3-chan nel ABS Disc/Drum-Drum Air/Hy drau lic boost 02-691-303 02-691-209 02-691-303 02-691-209 (Fig ure 5) with ABS on the air side. 02-640-169 Hino Cab Over (FA) 2001-2004 3-chan nel ABS 4 wheel drum Vac uum/hy drau lic 02-691-305 02-691-209 02-691-305 02-691-209 (Fig ure 5) Air/Hy drau lic booster. 02-640-169 Cab Over (FB, FD, FF) 2001-2004 3-chan nel ABS 4 wheel drum Air/Hy drau lic boost 02-691-303 02-691-209 02-691-303 02-691-209 (Fig ure 5) with ABS on the air side. 02-640-169 Cab Over (195-195 H) 2012-2013 4-chan nel ABS 4 wheel disc Hy drau lic booster 02-691-403 02-691-209 02-691-403 02-691-209 (Fig ure 7) Conventional Cab (145-268) 2005-2011 4-chan nel ABS 4 wheel disc Hy drau lic booster. 02-691-403 02-691-209 02-691-403 02-691-209 (Fig ure 7) Conventional Cab (238-268) 2012-2013 4-chan nel ABS 4 wheel disc Hy drau lic booster. 02-691-403 02-691-209 02-691-403 02-691-209 (Fig ure 7) Vac uum/hy drau lic Boost = Vac uum as sisted booster for hy drau lic cyl in der Hy drau lic Boost Mas ter Cyl in der = Mas ter cyl in der driven by hy drau lic booster pow ered by steer ing pump Best Choice Rear wheel lockup only MICO, Inc. Form No. 80-950-152 Re vised 2016-01-04 11

Off shore Manufactured Isuzu Vehicle Application Light Duty ("NPR", "NPR-HD", "NQR", "NRR") In ter lock Ap pli ca tions / Ae rial Lift Bucket Other Applications 1986-1998 Dual Disc/Drum-Drum Vac uum/hy drau lic. 02-691-209 02-691-109 02-691-209 02-691-109 (Fig ure 2) 02-640-169 02-640-023 2000-2013 4-chan nel ABS F-disc/R-drum Vac uum/hy drau lic 02-691-403 02-691-209 02-691-403 02-691-209 (Fig ure 7) or Hy drau lic/hy drau lic. 02-640-169 Medium Duty (Isuzu "FRR") 1988-1998 Dual Drum Air/Hy drau lic. 02-691-209 02-691-109 02-691-209 02-691-109 (Fig ure 2) 02-640-169 02-640-023 2000-2004 3-chan nel ABS 4 wheel drum Air/Hy drau lic boost 02-691-303 02-691-209 02-691-303 02-691-209 (Fig ure 5) with ABS on the air side. 02-640-169 Medium Duty (Isuzu "FSR", "FTR", "FVR") 1999-2010 4-chan nel ABS 4-wheel disc Hy drau lic booster. 02-691-403 02-691-209 02-691-403 02-691-209 For Isuzu H-Se ries con ven tional cabs - See Chev ro let Me dium duty sec tion. Mitsubishi - Fuso Light-Medium Duty (FE-FG, 125-180) 1991-1998 Dual Drum 02-691-209 02-691-109 02-691-209 02-691-209 (Fig ure 2) 02-640-169 02-640-023 2000-2013 4-chan nel ABS F-disc/R-drum, Vac uum/hydraulic 02-691-403 02-691-209 02-691-403 02-691-209 (Fig ure 7) 4-wheel disc, booster. 02-640-169 or 4-wheel drum Medium Duty (FH) 1996-1998 Dual 4-wheel drum Air/Hy drau lic boost ers. 02-691-201 02-691-101 02-691-201 02-691-101 (Fig ure 2) 02-640-169 02-640-023 2000-2004 4-chan nel ABS 4-wheel drum Hy drau lic booster. 02-691-403 02-691-209 02-691-403 02-691-209 Medium Duty (FK, FM-MR, FM-HR, FM260) 1991-1998 Dual 4-wheel drum 02-691-201 02-691-101 02-691-201 02-691-101 (Fig ure 2) 02-640-169 02-640-023 1999-2010 3-chan nel ABS 4-wheel drum 3-chan nel ABS 02-691-303 02-691-209 02-691-303 02-691-209 (Fig ure 5) Air/Hydraulic boost 02-640-169 with ABS on air side. Vac uum/hy drau lic Boost = Vac uum as sisted booster for hy drau lic cyl in der Hy drau lic Boost Mas ter Cyl in der = Mas ter cyl in der driven by hy drau lic booster pow ered by steer ing pump Best Choice Rear wheel lockup only. 02-600-038 Re mote Res er voir Kit rec om mended if power unit is mounted on frame rail. (See page 14) NOTE 1999 was a tran si tion year to ABS sys tems on most im ported trucks. If a 1999 model does not have ABS, use the 1998 rec om men da tions. Use the 2000 rec om men da tions for trucks hav ing ABS. 12 MICO, Inc. Form No. 80-950-152 Re vised 2016-01-04

Off shore Manufactured UD Vehicle Application Light Duty (1200-1400) In ter lock Ap pli ca tions / Ae rial Lift Bucket Other Applications 1990-1998 Dual 4-wheel drum Vac uum/hydraulic 02-691-209 02-691-109 02-691-209 02-691-109 (Fig ure 2) booster. 02-640-169 02-640-023 2000-2012 4-chan nel ABS F-disc/R-drum, Vac uum/hy drau lic 02-691-403 02-691-209 02-691-403 02-691-209 (Fig ure 7) or 4-wheel disc booster. 02-640-169 Medium Duty (1800-2600) 1990-1998 Dual 4-wheel drum Air/Hy drau lic boost ers. 02-691-201 02-691-101 02-691-201 02-691-101 (Fig ure 2) On trucks with op tional 02-640-169 02-640-023 air-rear park ing brake, lock front brakes only. 2000-2013 4-chan nel ABS 4-wheel drum Air/Hy drau lic boost ers. 02-691-403 02-691-209 02-691-403 02-691-209 (Fig ure 7) On trucks with op tional 02-640-169 air-rear park ing brake, lock front brakes only. Vac uum/hy drau lic Boost = Vac uum as sisted booster for hy drau lic cyl in der Hy drau lic Boost Mas ter Cyl in der = Mas ter cyl in der driven by hy drau lic booster pow ered by steer ing pump Best Choice 02-600-038 Re mote Res er voir Kit rec om mended if power unit is mounted on frame rail. (See page 14) NOTE 1999 was a tran si tion year to ABS sys tems on most im ported trucks. If a 1999 model does not have ABS, use the 1998 rec om men da tions. Use the 2000 rec om men da tions for trucks hav ing ABS. MICO, Inc. Form No. 80-950-152 Re vised 2016-01-04 13

691 Accessories Remote Reservoir For use in (BF) applications MICO of fers a re mote res er voir kit (part num ber 02-600-038) for in stal la tions where the Power Unit brass breather plug can not be kept up right and away from dust and dirt or when visual mon i tor ing of fluid level is de sired. Remote Reservoir Kit (part num ber 02-600-038 in cludes items be low) El bow Fit tings and Straight Adapters Sim plify plumb ing in stal la tion us ing 90 or 45 el bows and straight adapt ers avail able from MICO. These fit tings al low more di rect rout ing of brake tubes with fewer bends and are handy when mount ing com po - nents in close quar ters. 34-350-006 90 El bow 34-350-011 45 El bow 7/16-20UNF o 37 Flare 7/16-20UNF o 37 Flare 7/16-20UNF 7/16-20UNF 34-050-078 Straight Adapter 34-050-079 Straight Adapter SAE 3/8-24 for 3/16" Line SAE 7/16-24 for 1/4" Line Reservoir Connector 7/16-20UNF o 37 Seat 7/16-20UNF o 37 Seat Tubing, 10 ft. Connector Adapter Wire Harness Extension The 11 ft. sup ple men tal har ness sim pli fies wir ing when 691 Control Mod ule is mounted away from Power Unit. Con tains wa ter proof adapt ers for quick con nec tion of Control Mod ule and Power Unit leads. Part num ber 32-820-022. Nut 691 Models and Sub-Com po nents Sys tem Model Number De scrip tion Power Unit Control Module Actuator User Interface Main Wire Harness 02-691-101 Sin gle (1 3/4 in. bore) 20-410-014 32-585-006 20-460-013 32-585-007 32-820-021 02-691-109 Sin gle (1 1/4 in. bore) 20-410-014 32-585-006 20-460-018 32-585-007 32-820-021 02-691-201 Dual (1 3/4 in. bore) 20-410-014 32-585-006 20-460-012 32-585-007 32-820-021 02-691-209 Dual (1 1/4 in. bore) 20-410-014 32-585-006 20-460-017 32-585-007 32-820-021 ** 02-691-223 Dual (1 1/4 in. bore) 20-410-014 32-585-006 20-460-018 (two) 32-585-007 32-820-021 *** 02-691-303 3-Channel 20-410-014 32-585-006 **** 02-691-305 3-Channel 20-410-014 32-585-006 20-460-013 (one) 20-460-017 (one) 20-460-018 (one) 20-460-017 (one) 32-585-007 32-820-021 32-585-007 32-820-021 ***** 02-691-403 4-Channel 20-410-014 32-585-006 20-460-017 (two) 32-585-007 32-820-021 ** Consists of two 1 1/4 inch diameter single actuators. *** Consists of one 1 3/4 inch diameter single actuator and one 1 1/4 inch diameter dual actuator. **** Consists of one 1 1/4 inch diameter single actuator and one 1 1/4 inch diameter dual actuator. ***** Consists of two 1 1/4 inch diameter dual actuators. 14 MICO, Inc. Form No. 80-950-152 Re vised 2016-01-04

1. All MICO lock ing de vices are supplemental safety equip ment which pro vide ad di tional brake hold ing ac tion when used with ex ist ing ve hi cle park ing brake. 2. The Low Pres sure Warn ing Switch must be used in com bi na tion with an au di ble and/or vi sual alarm to sig nal any loss of sys tem pres sure. The Low Pressure Warn ing Switch is ex plained in the Op er ating In struc tions. Do not dis con nect Low Pres sure Warn ing Switch. (Does not ap ply for 691 Brake Lock Sys tem). 3. The 691 Sys tem must be used in com bi na tion with an au di ble and/or vi sual alarm to sig nal any loss of brake sys tem pres sure. Do not dis con nect ve hi cle horn/vi sual alarm or Con trol Mod ule alarm. 4. All lines, fit tings and ad ja cent ar eas must be cleaned of dirt or road res i due be fore any lines or fit tings are dis con nected. Spe cial care should be taken so dirt and road res i due are not al lowed to en ter hy drau lic brake sys tem. This could con tam i nate the sys tem and in ter fere with proper op er a tion of brakes and MICO lock ing de vices. 5. Fol low pro ce dures out lined in Ve hi cle Man u fac turer s Ser vice Man ual or SAE Stan dards when mak ing new con nec tions or add ing to ex ist ing brake sys tems. Use only steel brake tub ing con form ing to SAE spec i fi ca tions. 6. Use only proper sys tem fluid con form ing to lat est SAE or DOT Stan dards. Improper or con tam i nated fluid may cause gummy de pos its and soft en ing and swell ing of other rub ber seals in the en tire brake sys tem. Such a con di tion must be cor rected im me di ately. 7. Do not use seal ants, tapes, tef lon or ce ment com pounds on any con nec tions or fit tings. The seal ants or com pounds can con tam i nate the hy drau lic brake sys tem and in ter fere with the op er a tion of brake com po nents or MICO lock ing de vice. 8. All fit tings and con nec tions must be in good con di tion and tight ened to proper torque val ues as spec i fied in the In stal la tion and Ser vice In struc tions. 9. Sep a rate mod els of MICO lock ing de vices are avail able for brake fluid and for min eral based hy drau lic oil. Se lect model to con form with the type of fluid in sys tem. 10. Brake hoses, brake lines, MICO lock ing de vice, brake com po nents, cyl in ders, and all fit tings must be rou tinely in spected for leaks, dam age or wear. Adequate fluid lev els must be main tained. In the event of any loss of fluid, brake sys tem must be care fully in spected for leaks. 11. Af ter in stal la tion, bleed sys tem ac cord ing to ve hi cle man u fac turer s recommendations. 12. Fol low IN SPEC TIONS and TESTS sec tion as out lined in the Op er ating In struc tions. 13. The self-ad he sive warn ing(s) ac com pa ny ing each MICO lock ing de vice must be af fixed in cab in view of op er a tor. 14. The Op er ating In struc tions must be placed in cab of ve hi cle in a place available to op er a tor. MICO, Inc. Form No. 80-950-152 Re vised 2016-01-04 15

This document is intended to provide general information about MICO Products. MICO, Inc. has attempted to present accurate information about MICO Products in its catalogs, brochures, and other printed materials. MICO, Inc. is not responsible for errors, inaccuracies, or inconsistencies that may exist in any catalog brochure or other printed materials or any damages arising from or related to reliance on information in them. Materials and specifications for MICO Products set forth in catalogs, brochures, and other printed materials are subject to change without notice or obligation. Refer to www.mico.com for the most recent versions of our literature. If you have any questions concerning MICO Products, please contact MICO, Inc. All MICO Products and service are sold and provided subject to the MICO Warranty at www.mico.com in effect on the date of sale or supply. MICO is a trademark and registered trademark of MICO, Inc. MICO is registered in the U.S. Patent and Trademark Office as well as in Australia, Canada, Indonesia, Japan, Peoples Republic of China, South Korea, and the European Community. In no va tive Brak ing and Con trols World wide MICO, Incorporated 1911 Lee Bou le vard North Mankato, MN U.S.A. 56003-2507 Tel: +1 507 625 6426 Fax: +1 507 625 3212 Form No. 80-950-152 Re vised 2016-01-04 www.mico.com