TECHNICAL DATA O-I DUBI PLANT FANS Quotation Spec Data & Specifications 1 page for the global informations + 12 pages for the fans data Revision 2 end april Global informations: These fans are a replacement of an older one. The vendor has to recalculate theses fans for the best performance, Energy part, Quality The supplier must guaranty the complete OI manufacturing specifications include the motor EI3 or IE4 FYI, these fans running 24 / 7 with the inverter according the inlet ambient temperature OI manufacturing doesn t want the pumping effect in the low flow. Your attention for that for the guaranty. The transport to the factory must be include in the offer (separate price) and delivery time. The supplier must integrate a technical assistance prior to the start of the fans on the plant site for a check & tests and respect the delivery time according the OI planning. All motors must be supply : 400 Volts, 50 Hz 3 phases The offer must include the complete responsibility if the goals are not correct after real tests in the OI factory. In the offer, the supplier must include : List of fans : - Price and calculation per fan + total cost + transport cost - Curves design according the OI specifications and data - Layout per fan ( Autocad ) - Calculation - machines cooling : 1 x # 21 & 1 x # 22-1 x conveyor & dead plates cooling # 21-1 x conveyor & dead plates cooling # 22-1 x machine cooling # 23-1 x conveyor & dead plates cooling # 23 - Machine gob distributor / shears. : 1 x # 22 & 1 x # 23-2 x Furnace cooling ( double inlet per fan ) - 2 x Furnace combustion - 4 x Refiner cooling - 6 x Forehearths cooling - 2 x Refiner & forehearths combustion ( blower ) - Total : 24 fans See below the complete information for the fans Delivery Information: Fans offer : following Grants process Fans order : following Grants process ( orientation fan will be confirm after order ) Fans fabrication and delivery times : Middle November Start-up fans 10 January 2017 p. 1
O I SPECIFICATIONS OI MANUFACTURING date : 03 / 03 / 2016 DUBI PLANT PROJECT Delivery included : jacques.brandon@eu.o-i.com +33 625 073 932 Ivan.safranek@eu.o-i.com +420 417 517 600 +420 606 324 870 Revision 1 O-I Manufacturing Czech Republic, a.s. Ruská 84 417 03 Dubi 3 Czech Republic OI DATA : The blue color must be confirm by supplier in the offer. ---------------------------------------------------------------------------------------------------------------------- Item 1 - Machine 21 & 22 cooling fan ( 2 fans ) Altitude 0 m ATEX Zone no Inlet/Outlet connected no/yes Frequency variation yes ( the inverter is not include in your offer ) Aeraulic data 1 2 3 4 5 Airflow 4,20 5 7,10 12 13 m3/s Static pressure 1 850 1 650 1 500 1100 1000 mmwg Dynamic pressure 34 49 98 281 329 mmwg Total pressure 1 884 1 699 1 598 1381 1329 mmwg Rotation speed 2 324 2 217 2 197 2214 2221 rpm Nominal frequency 78 74,4 73,7 74,3 74,5 Hz Absorbed power at shaft 115 114 139 191 202 kw Total efficiency 68 73 80 85 84 % Lp, in free field, at 1m, +/- 3 db 110 109 108 107 107 db(a) Motor power 250 kw Arrangement: type 8, drive through elastic coupling Material: Impeller: Corten Shaft: carbon steel C40 p. 2
Bearing: Monobloc, self-aligning, grease lubricated with 2x PT100 sensors Impeller diameter 1 250 mm Maximal speed 2 324 rpm Critical speed coefficient < 1.4 Balancing: Static & dynamic grade G2.5 acc. ISO 1940 Approximate total weight: 3 800 kg - Casing with stiffeners - Inlet cone type regulation or other system ( for anti-stall, see data ) - Flexible outlet connection sleeve 2-PV-900, sedewith 2 counter flanges - Coupling and guard - Cast iron motor ABB M3BP 315 LKC4 - IE4 - IP55 - class F/B - 250 kw 1 500 rpm - tri 400 V 50 Hz 3x PTC NDE bearing insulated - Run test and Commissioning assistance Item 2 - Machine 21 - Conveyor Dead Plate Cooling ( 1 fan ) Aeraulic data 1 2 Airflow 3.5 4 m3/s Static pressure 900 711 mmwg Dynamic pressure 37 49 mmwg Total pressure 748 760 mmwg Rotation speed 2 777 2 849 rpm Nominal frequency 46.8 49,7 Hz Absorbed power at shaft 30.6 34.9 kw Total efficiency 84 85 % Lp, in free field, at 1m, +/- 3 db 96 96 db(a) Motor power xx kw p. 3
Impeller diameter 710 mm Maximal speed 2 849 rpm Approximate total weight: 550 kg - Flexible outlet connection sleeve with 2 counter flanges - Cast iron motor ABB M2BAX IE3 - IP55 - class F/B - 45 kw 3 000 rpm - tri 400 V 50 Hz 3x PTC - Run test Item 3 - Machine 22 - Conveyor Dead Plate Cooling Fan ( 1 fan ) Aeraulic data 1 2 Airflow 1.6 4 m3/s Static pressure 1 200 900 mmwg Dynamic pressure 32 197 mmwg Total pressure 1 236 1 097 mmwg Rotation speed 2 946 3 129 rpm Nominal frequency 49,5 52.5 Hz Absorbed power at shaft 26 50 kw Total efficiency 74 85 % Lp, in free field, at 1m, +/- 3 db 98 97 db(a) Motor power 75 kw Material: Impeller: Corten Impeller diameter 800 mm Maximal speed 3 129 rpm Approximate total weight: 850 kg p. 4
- Flexible outlet connection sleeve 2-PV-900 with 2 counter flanges - Cast iron motor ABB M2BAX IE3 - IP55 - class F/B - 75 kw 3 000 rpm - tri 400 V 50 Hz 3x PTC NDE bearing insulated - Run test Item 4 - Machine 23 cooling fan ( 1 fan ) Aeraulic data 1 2 3 4 5 6 Airflow 5 6 8 12 13 14.3 m3/s Static pressure 1 850 1 650 1 500 1 300 1 100 1 000 mmwg Dynamic pressure 31 44 78 76 207 250 mmwg Total pressure 1 881 1 694 1 578 1 476 1 307 1 250 mmwg Rotation speed 2 086 1 965 1 912 1 974 1 928 1 957 rpm Nominal frequency 70 65.9 64.1 66.2 64.6 65.6 Hz Absorbed power at shaft 129 128 144 193 188 203 kw Total efficiency 71 78 86 90 89 86 % Lp, in free field, at 1m, +/- 3 db 99 97 96 96 95 96 db(a) Motor power 250 kw Arrangement: type 8, drive through elastic coupling Material: Impeller: Corten Shaft: carbon steel C40 Bearings: grease lubricated with 2x PT100 sensors Impeller diameter 1 400 mm Maximal speed 2 080 rpm Critical speed coefficient < 1.4 Balancing: Static & dynamic grade G2.5 acc. ISO 1940 Approximate total weight: 4 400 kg p. 5
- Casing with stiffeners - Inlet cone type regulation or other system ( for anti-stall, see data ) - Inlet silencer 1 700 x 1 200 with upper filter box efficiency G3, height ~3 500 mm, vertical axis - Inlet duct Ø 1 000 mm, L ~1 m, 1 elbow 90, support to plan, pressure losses ~500 Pa - Flexible outlet connection sleeve 2-PV-900 with 2 counter flanges - Coupling and guard - Cast iron motor ABB M3BP 315 SMB4 IE3 - IP55 - class F/B - 250 kw 1 500 rpm - tri 400 V 50 Hz 3x PTC NDE bearing insulated - Run test and Commissioning assistance Item 5 - Machine 23 Conveyor Dead Plate cooling fan ( 1 fan ) Aeraulic data 1 2 Airflow 1.6 5.6 m3/s Static pressure 1 200 900 mmwg Dynamic pressure 32 387 mmwg Total pressure 1 232 1 287 mmwg Rotation speed 2 741 3 014 rpm Nominal frequency 46 50.5 Hz Absorbed power at shaft 31.4 93 kw Total efficiency 62 76 % Lp, in free field, at 1m, +/- 3 db 98 107 db(a) Motor power 110 kw Fan type: centrifugal - single inlet, single width forward blades impeller Impeller diameter 800 mm Maximal speed 3 014 rpm Approximate total weight: 1 100 kg p. 6
- Flexible outlet connection sleeve with 2 counter flanges - Cast iron motor ABB M2BAX IE3 - IP55 - class F/B - 110 kw 3 000 rpm - tri 400 V 50 Hz 3x PTC NDE bearing insulated - Run test Item 6 - Machine 22 & 23 Gob Distributors/Shears ( 2 fans ) Aeraulic data 1 2 Airflow 0.3 0.5 Nm3/s acc. To DIN 1343 Static pressure 400 400 mmwg Dynamic pressure 19 52 mmwg Total pressure 419 452 mmwg Rotation speed 3 538 3 831 rpm Nominal frequency 61.6 66.7 Hz Absorbed power at shaft 1.85 3.02 kw Total efficiency 71 79 % Lp, in free field, at 1m, +/- 3 db 85 86 db(a) Motor power 4 kw Fan type: centrifugal - single inlet, single width backward blades impelle Orientation: must be confirm after offer Impeller diameter 400 mm Maximal speed 3 831 rpm Approximate total weight: kg - Flexible outlet connection sleeve with 2 counter flanges p. 7
- Aluminium motor ABB M3AA IE3 - IP55 - class F/B - 4 kw 3 000 rpm - tri 400 V 50 Hz 3x PTC - Run test Item 7 Furnace Cooling Fan ( double air inlet ) ( 2 fans ) Aeraulic data Airflow 25 m3/s Static pressure 2 100 Pa Dynamic pressure 184 Pa Total pressure 2 284 Pa Rotation speed 1 246 rpm Nominal frequency 62.7 Hz Absorbed power at shaft 69 kw Total efficiency 83 % Lp, in free field, at 1m, +/- 3 db 99 db(a) Motor power 90 kw Fan type: centrifugal - double inlet, double width backward blades impeller Arrangement: type 8, drive through elastic coupling Shaft: carbon steel C40 Bearings: grease lubricated with 2x PT100 sensors Impeller diameter 1 000 mm Maximal speed 1 250 rpm Critical speed coefficient < 1.4 Approximate total weight: 2 500 kg - 2 Inlet wire guards - Flexible outlet connection sleeve with 2 counter flanges - outlet vanes p. 8
- Cast iron motor ABB M2BAX IE3 - IP55 - class F/B - 110 kw 1 000 rpm - tri 400 V 50 Hz 3x PTC NDE bearing insulated -Run test and Commissioning assistance Item 8 Furnace Combustion Fan ( 2 fans ) Aeraulic data 1 2 3 Airflow 10 000 12 000 19000 Nm3/h acc. To DIN 1343 Static pressure 1 100 1 650 2 100 Pa Dynamic pressure 65 94 235 Pa Total pressure 1 165 1 744 2 335 Pa Rotation speed 1 392 1 698 2 065 rpm Nominal frequency 47 57.4 78.9 Hz Absorbed power at shaft 4.46 8.05 16.3 kw Total efficiency 76 76 80 % Lp, in free field, at 1m, +/- 3 db 85 90 95 db(a) Motor power 22 kw Impeller diameter 630 mm Maximal speed 2 335 rpm Approximate total weight: 350 kg - Flexible outlet connection sleeve with 2 counter flanges - Aluminium motor ABB M3AA IE3 - IP55 - class F/B - 22 kw 1 500 rpm - tri 400 V 50 Hz 3x PTC p. 9
Item 9 Refiner Cooling Fan ( 4 fans ) Aeraulic data Airflow 0.58 Nm3/s acc. To DIN 1343 Static pressure 1 000 Pa Dynamic pressure 178 Pa Total pressure 1 178 Pa Rotation speed 3 598 rpm Nominal frequency 62 Hz Absorbed power at shaft 1.1 kw Total efficiency 66 % Lp, in free field, at 1m, +/- 3 db 82 db(a) Motor power 1.5 kw Impeller diameter 630 mm Maximal speed 3 600 rpm Approximate total weight: 50 kg - Inlet filter type DF - Access door - Aluminium motor ABB M3AA IE3 - IP55 - class F/B 1.1 kw 3 000 rpm - tri 400 V 50 Hz 3x PTC Item 10 Cooling Forehearth Fan ( 6 fans ) p. 10
Aeraulic data Airflow 0.28 Nm3/s acc. To DIN 1343 Static pressure 850 Pa Dynamic pressure 75 Pa Total pressure 925 Pa Rotation speed 3 269 rpm Nominal frequency 56.4 Hz Absorbed power at shaft 0.44 kw Total efficiency 69 % Lp, in free field, at 1m, +/- 3 db 75 db(a) Motor power 0.55 kw Orientation: must be confirm after offer Impeller diameter 280 mm Maximal speed 3 270 rpm Approximate total weight: 50 kg - Inlet filter type DF 280 - Access door - Cooling impeller - Aluminium motor ABB M3AA IE2 - IP55 - class F/B 0.55 kw 3 000 rpm - tri 400 V 50 Hz 3x PTC Item 11 Refiner & Forehearth Blower ( 2 fans ) Aeraulic data 1 2 Airflow 0.4 1.3 m3/s Static pressure 9 000 11 000 Pa Dynamic pressure 123 1 299 Pa Total pressure 9 123 12 199 Pa Rotation speed 2 041 2 503 rpm Nominal frequency 34.5 42.3 Hz Absorbed power at shaft 7.59 21.9 kw p. 11
Total efficiency 48 73 % Lp, in free field, at 1m, +/- 3 db 89 94 db(a) Motor power 30 kw Impeller diameter 1 000 mm Maximal speed 2 510 rpm Approximate total weight: 500 kg - Flexible outlet connection sleeve 2-PV-900 with 2 counter flanges - Aluminium motor ABB M3AA IE3 - IP55 - class F/B - 30 kw 3 000 rpm - tri 400 V 50 Hz 3x PTC - Run test For your information for the fans orientations. p. 12