OHV / OHVL Type OH3 Vertical Inline Pumps ISO (API 610)

Transcription

1 OHV / OHVL Type OH3 Vertical Inline Pumps ISO (API 610) The Heart of Your Process

2 OHV / OHVL Type OH3 Vertical Inline Pumps ISO (API 610) OHV OHVL OHV/OHVL Sales Presentation<Copyright > slide 2

3 OHV Type OH3 Vertical Inline Pump Product Evolution In the 1970 s and 1980 s there were thousands of rigidly-coupled CVA pumps sold especially for gas plants and small process plants. In the 1990 s the CVA8 evolved to utilize the newer hydraulics of the CAP8 and added the bearing housing. The OHV improves upon many of the CVA8 features by incorporating the same shaft, seal and bearings from the rugged OHH. All but a few larger size OHV pumps use the OHH impellers and wear parts as well. also offers a low flow version the OHVL OHV/OHVL Sales Presentation<Copyright > slide 3

4 OHV Design Features Hydraulics Flows to 1,150 m 3 /h (5,000 USgpm); Heads to 250 m (820 ft) Enclosed impellers provided for increased efficiency. 34 different hydraulics with 11,000 Nss or less. Optional impellers in 13 larger sizes for lower NPSHr. Impeller is dynamically balanced to ISO 1940 G2.5 as standard. G1.0 is optional. Impellers and wear parts are interchangeable with OHH in all but a few larger sizes. OHV/OHVL Sales Presentation<Copyright > slide 4

5 OHV Design Features Volute Casing Per ISO (API 610) pressure boundary components are designed to accommodate stresses. created by 52 Bar (740 psi) on smaller sizes, 41 Bar (600 psi) on larger sizes, caused by 2 times API 610 nozzle loads from spiral wound gasket compression The total of all stresses cannot exceed 25% of ultimate tensile strength x 0.8 casting factor = 20% of UTS. Then another 3 mm (1/8") corrosion allowance is added. Double volutes for larger sizes. Confined controlled compression gasket with metal to metal rabbet fit. Standard flanges are back faced ANSI B # R.F. with required serrations. OHV/OHVL Sales Presentation<Copyright > slide 5

6 Inline Mounting More and more projects are being modularized in convenient locations Plant modules are then shipped to remote jobsite for faster installation with less skilled workforce. That greatly reduces remote site costs and speeds project startup. The OHV Pump: reduces footprint saves in platform, FPSO deck cost reduces installed weight does not require grouting will easily handle 2 times nozzle loads in Table 4 of ISO (API-610) OHV/OHVL Sales Presentation<Copyright > slide 6

7 OHV / OHVL Design Features Seal Chamber ISO (API 610) Table 6 seal chambers for improved seal life. All mechanical seals are cartridge type for ease of installation. ISO (API 682) single, dual, dual pressurized or gas secondary seals are available to meet all process requirements. ISO (API 682) piping, coolers and seal pots are supported on separate stands to provide ease of inspection and maintenance access. Mechanical seals are interchangeable with OHH / OHHL seals for reduced inventory OHV/OHVL Sales Presentation<Copyright > slide 7

8 OHV / OHVL Design Features Bearing Frame Bearing housing is finned carbon steel for maximum heat dissipation. 2 bearing housings and 3 shaft sizes cover the entire OHV product line for maximum interchangeability. All bearing housings are drilled and tapped for grease or oil mist lubrication. The OHV full machined shaft is extra heavy duty with large diameter for low shaft deflection and long life, and is interchangeable with the OHH pump. The OHVL utilizes the OHHL shafts. 4140, 420 SS, Nitronic 50 and Monel are materials commonly supplied to meet application requirements. OHV/OHVL Sales Presentation<Copyright > slide 8

9 OHV / OHVL Design Features Bearings and Lubrication Bearings are interchangeable among OHH, OHHL, OHV and OHVL pumps series thrust bearings are back to back, heavy duty 40 deg. angular contact with machined brass cages series ball radial bearing has required C3 clearance. Vertical duty Protech bearing isolators are standard. Vertical duty Inpro isolators are optional. Grease lubrication can be supplied for services to 177 C (350 F). Pure oil mist lubrication can be used at any temperature up to pump limit of 232 C (450 F). OHV/OHVL Sales Presentation<Copyright > slide 9

10 OHV / OHVL Design Features Couplings, Guards and Cooling The same Metastream TSCS, Thomas 71, Kopflex KD-2 non-lubricated couplings used on the OHH / OHHL can be supplied on the OHV or OHVL. The standard coupling guard meets ISO (API 610) and OSHA requirements. Other materials are available to meet ATEX and customer specifications. For warm ambient, warm to hot operating temperatures, or 2 pole speeds with larger pump sizes - and grease lubrication, the OHH low noise fan is added on the driver end of the shaft. With grease lubrication and pumpage > 121 C (250 F), the non-drive end fan is added. Pure oil mist lubrication is acceptable at any temperature and is required > 177 C (350 F) OHV/OHVL Sales Presentation<Copyright > slide 10

11 OHV / OHVL Design Features Pump & Driver support stand The OHV / OHVL pump and driver support stand is a heavy fabrication with continuous welds and gusseted for extra strength. FEA was used to analyze the stand to assure that pumps operate well away from any natural frequencies per ISO (API 610). They are predrilled for the optional Sulzer back pullout removal system should that option be desired at a later date. They are fully machined to assure flat mounting surfaces and alignment rigidity. OHV/OHVL Sales Presentation<Copyright > slide 11

12 OHVL low flow The OHVL is the low flow version of the OHV. It utilizes the OHV bearing frame with an OHHL shaft to secure the OHHL low flow impeller. The casing cover and diffuser are also from the OHHL. The ISO (API 682) cartridge type mechanical seals fit OHH, OHV, OHHL and OHVL. The OHVL casing was CFD modeled and tested for reliable suction performance. Like the OHHL, inducers are available on larger sizes for further improved suction performance. OHV/OHVL Sales Presentation<Copyright > slide 12

13 OHVL low flow performance The OHVL performance is identical to the OHHL. It will produce more than 400 m (1,300 ft) in a single stage. Flow ranges from 0.2 m 3 /h (1 USgpm) to about 50 m 3 /h (220 USgpm). NPSHr is excellent. Impeller standard clearance is a liberal 0.75 mm (0.030") for thermal tolerance. Impellers are investment cast for smooth, repeatable performance. OHV/OHVL Sales Presentation<Copyright > slide 13

14 OHV / OHVL Investment in Manufacturing In the past years, has invested heavily in overhung pump manufacturing. Some examples: New multi axis SHW machining center in place (two shift operation). Relocation of other machining centers to this factory to further enhance efficiency. Upgraded test facilities CATS data capture software Additional Test Loop with lower NPSH tank Low Flow test loop OHV/OHVL Sales Presentation<Copyright > slide 14