Wright Plastic Products Co., LLC Sheridan Facility 201 Condensery Rd. Sheridan, MI 48884 77,400 Square Feet (989) 291-3211 www.wppllc.com St. Clair Facility 2021 Christian B. Haas St. Clair, MI 48079 23,000 Square Feet (810) 326-3000
Quality Assurance Goal: Continually seek quality improvements in all areas of business. Achieve Zero Defects Quality Mission: Provide guidance and support for creating and maintaining a TS Compliant Quality System ISO/TS 16949:2009 certified since 2006 Continually Reduce All Customer PPM Continuously Monitor and Improve by Internal and Surveillance Audits Provide Each Customer with Support for Solving and Correcting All Problems Certificate #s: 2006-0152 & 2006-0171 IATF Certificate #s: 0088369 & 0090152 ISO9002 / QS9000 Certified supplier 1997-2006
Company History & Overview Started in Potterville, Michigan Expanded facility to 75,000 square feet with 30 machines. Marysville facility moved to a new 15,000 square foot building in St. Clair, Michigan. 1972 1982 1994 1995 1999 2012 Business was moved to a 20,000 square foot building with 7 machines in Sheridan, Michigan Purchased a 2 nd molding facility, in Marysville, Michigan Expanded the St. Clair facility to 23,000 square feet Wright Plastic Products parts are in many automobile models, semi-trucks & RV s, and in defense, marine, consumer & industrial applications. Strategically, the company targets multiple markets, with a diverse customer base & is searching for a facility in the south to serve our customers where they need it. A satisfied customer is the key to the continued success of our Company. The company recognizes it s success is dependent on the skills and performance of our employees. WPP is committed to our employees & is pledged to upgrading equipment and automation to maintain excellent processes.
Key Direct Customers Stockwell MFG
Indirect Customers
Automotive Products Chassis Interior Fuel System Mechanical Exterior Attachment modules Clips: tubing, bundling, brake line support Fastener over molding Transmission valve shaft over molding Adapters, tube Connectors Window motor gears Shifter knobs LED Light pipes Lumbar adjustment components Seat heater components Bin mat liners Visor arms & components Seat adjust gear housings & knobs Trim, Mold in Color, Chrome, Hydrographics T/S & wiper control stalk components Floats Cable systems Mirror shells & components Pump housings Accelerator components Brackets, rear bumper fascia Valve housings Bobbins Roof rack components Valve brackets Power seat drive housing, switch & fasteners Under Hood Valve adapters Electronic chime housings Valve lifter guides Clips Electronic buttons Battery terminals Valve caps & shields Windshield washer spray nozzles Spare tire lift plates
Non-Automotive Products Defense Consumer Marine Industrial RV
Over Molding Insert Molding
Complex Assemblies Rapid prototyping with SLA 3d printing 1 st Shot Prototype Final assembly Shifter Knob Assemblies (Vinyl, Leather, Mold-In-Color, Hydrographics, Chrome)
Metal to Plastic Tight Tolerance
Complex Tooling
Complex Tooling Fasteners
Class A Exterior Class A Interior
Engineering Capabilities Product Engineering Process Engineering Concurrent Engineering Product Design APQP DFMEA Design in Customer Format In-House Prototype Capability In-House Tool & Gauge Design & Build Process Documentation Rigorous Mold Tryouts Manufacturing Automation for Consistency of Product Quality Critical Parameters Check (6 Steps) In-Mold Process Monitoring (RJG) Cavity Pressure Transducers in the Mold Experienced engineering staff with 100+ years of hands-on building, designing, and troubleshooting plastic injection molds
Support Processes Microsoft Project CAD Systems: Solid works, Master Cam, AutoCAD, Mechanical Desktop & Spinfire Electronic file transfer: EDI (830, ASN), FTP Site TMM/DTR - Fully integrated ERP system - Plastic industry specific, manufacturing, tooling, accounting Key Metrics Employee turnover < 1.5% Employee average years tenure: salaried 18 hourly 11 operators 6 100% On-Time Tool Delivery & PPAP Scrap 2% Inventory accuracy 99.7%
Injection Molding Capabilities 9 8 7 6 5 4 3 2 1 0 38 Horizontal Injection Molding Machines # of Machines by Tonnage 60-140 140-165 190-250 190-310 385-400 500 950 (3) Vertical Insert Machines 30T, 45T, 165T (3) Two shot Machines adding in 2014 120T, 275T, 450T Processing: Core Pull, Valve gate & hot runners Fully automated insert & over-molding cells High Temp Molding with Hot Oil Control In-Mold plastic pressure monitoring with auto-reject systems Process parameter monitoring with auto-reject system Tight tolerance +/- 0.001 Vision part inspection with auto-reject system Dedicated Grinders High-Bay Overhead Crane Colorant Feeders Machine Mounted & Portable Material Hopper Dryers Using Vacuum Shot Loaders
Manufacturing Floor Expansion finished Renovation completing by 2015
Supplemental Manufacturing Capabilities Assembly, Stacking & Welding (sonic or spin) offline or in-process Automation including 6 or 3 axis robots, sprue-pickers & conveyors. Subcontract Services: Leather wrap Painting Chrome Plating Hydro graphics Tool Department - fully equipped with upgraded machining equipment Quality Assurance Lab - fully equipped with CNC CMM & Micro-Vu machines
Automation Cell AUTOMATION AND ROBOTICS
Automation Cell Part 1
Automation Cell Part 2 AUTOMATION AND ROBOTICS
RJG Cavity Sensors Vision System
AUTOMATION AND ROBOTICS Automation Cell Part 1
Automation Cell Part 2 AUTOMATION AND ROBOTICS
Materials Processed Pre-colored and in-house color blending ABS Acetal (POM) glass filled ASA High Heat - PPA, PPS - Fortron, Ultem, Amodel Nylon - PA6, PA12, Glass Filled & Unfilled, PA6/12, PA4/6, PA66 Glass, Mineral, Glass Sphere, Reprocessed Polyethylene - High & Low Density Injection & blow moldable grades Polystyrene high impact Poly Carbonate, Propylene - glass, mineral, talc Filled PBT - Unfilled/Filled (Glass/Impact Modifier) PET - Unfilled/Filled (Glass), Hytrel Poly Alloy Blends - PC/ABS, PA/ABS, PC/PE, PC/PP, PE/PA, PE/PS PPO/PPE - Noryl PVC - Flexible various durometers TPE/TPO/TPR - Thermoplastic elastomer various durometers
Onsite Tool Maintenance CNC Milling Machines EDM Machines Micro Welders Bridgeports, Grinders (ID/OD), Lathes Band Saws, Radial Arm Saws Overhead Crane
Quality Assurance CNC / CMM Measurement Micro-Vu Visual Measurement System In-House Automation Design & Build 100% Functional Testing Color testing color & gloss meter Macbeth light Pressure & Leak Testing