MANUFACTURING THE FUTURE

Transcription

1 Paul Miller MANUFACTURING THE FUTURE PAUL MILLER DIRECTOR OF SALES NYSE:DDD

2 2013 3DSYSTEMS A 3D PRINTER FOR YOU

3 RESULTING IN UNMATCHED 3D PRINTER PORTFOLIO PERSONAL PROFESSIONAL PRODUCTION Price: $1,300 - $20,000 Price: $20,000 - $250,000 Price: $250,000 - $950,000 Lower price points High Performance DSYSTEMS

4 END-TO-END 3D CONTENT-TO-PRINT LEADER Global Footprint 7 Print Engines World Class Customers ~100 Performance Materials ~300 Resellers Expanding Technology Platform ~1000 Teammates ~1,300 Patents DSYSTEMS

5 How do we make things? Subtractive Formative Additive Milling Carving Sanding Turning Drilling Filing Grinding Injection molding Rotational molding Soft tooling Blow molding Clay shaping Pressing Vacuum forming Hydro forming Die casting Investment casting Sand casting Selective laser sintering Stereolithography Fused Deposition Direct Inkjet Binder Inkjet MEMS DMP / DMLS Powder inkjet binding Electron Beam Meting

6 SLS 3D Printer Benefits High Speed &Throughput baby car seat and recliner 240 Mobile printer covers 24 Housing parts 34 hours build time 48 hours build time 52 hours build time

7 SLS Injection Molding Performance 3D printed PP + 20% Talc ABS Polypropylene Flex Modulus (MPa) Elongation at Break (%) Tensile Modulus (MPa) Flex Strength (MPa) Tensile Strength (MPa) 3D Printed Performance meets or exceeds injection molding

8 3D Printing Versus Injection Molding - Cost 3D PRINTED TOOLING Part cost TOOLING $606 $61 $68 SLS PROCESS Break Even Point parts Number of parts Leader Innovator Partner Builder

9 Applications Rapid Direct Manufacturing (A) Conventional Duct fabricated from Vac Formed plastic Part Count = 16 (plus glue) (B) Component modified and consolidated for fabrication via Additive Rapid Direct Manufacture Part Count = 1 NO TOOLING COST

10 Formula 1 Air Ducting Why do the top designers focus almost exclusively o SLS hi Definition, smooth surfaces, consistent mechanical properties, no support structures, True freedom of creation/design for function 10 10

11 Aerospace Applications Clips Bulkhead grommets Brackets Connectors Aerodynamic modeling Wiring harness templates Electronic enclosures Environmental control ducts Instrumentation ducts Drill jigs and assembly fixtures Stowage boxes Engineering mock-ups for dynamic evaluations NO TOOLING COST

12 Low Volume Manufacturing ISS NO TOOLING COST 12

13 Retainer Bracket / ISS 200 parts produced in one single SLS build Note: Parts arranged to maximize space usage, keeping costs low Delivered to customer in 4 days End use: space station NO TOOLING COST

14 Mass Manufacturing 1000 units (20x10x5) 5 hours 18 seconds per unit NO TOOLING COST

15 3D Printing Injection Molding Insert Real plastic parts in 2 Days!

16 Direct Manufacturing of Flow Meter Gears Hundreds of different variations with Quantities from 500 to a 1000 No Tooling cost 1 2 day print times per batch of 500 to a 1000 Built in fuel resistant Nylon 12 and Glass Filled Nylon 12 Print cost per gear $1.35 NO TOOLING COST!

17 3D Printed Hydroforming Tools Short run Metal parts Custom one off or low volume Metal parts with Deep draw geometries Same Day metal parts

18 Highly complex parts with no design constraints NO TOOLING COST

19 HOW WE ARE USING 3D PRINTING DSYSTEMS Custom Assembly Fixtures for Air filtration Assembly on the manufacturing floor

20 TOOLING CUSTOM WELD FIXTURES Weld Fixture Conventional Method Aluminum Plates Lead time of 3-4 weeks $1,500 per fixture Direct Manufacturing Lead time 2-3 days $300 per fixture DSYSTEMS

21 Jigs and Fixtures Dust from manual drilling operation is channeled along tool and extracted via pipe with incorporated vacuum attaching feature NO TOOLING COST

22 TOOLING, FIXTURES & JIGS Lay-up assembly tooling fixtures Injection mold insert Drilling fixture DSYSTEMS Leader Innovator Partner Builder

23 Aircraft Defroster Control Original Design Application courtesy of Advatech Frequent breakage Difficult to install 9 subcomponents Straight hose connection, creating a clearance problem

24 3D Printed Manufactured Part Increased durability One piece design Optimized inlet angle to resolve clearance around radios Integral hose clamp Iterative design with NO TOOLING

25 3D PRINTED FUNCTIONAL PARTS SLS parts can mimic injection molded plastic performance Production SLS Printed Performance sensor data almost identical DSYSTEMS

26 SLS FUNCTIONAL PROTOTYPES SLS parts can mimic injection molded plastic performance Production SLS Printed DSYSTEMS

27 HEALTHCARE MANUFACTURING PERSONALIZED MEDICAL DEVICES MEDICAL MODELS VSP

28 Direct Manufacturing of Hearing Aide Shells Class VI resins bio-compatible Bio-Compatible 28 Navigation: Product Li st Summa 28 ry

29 Orthodontics -- Align Technologies SLA Systems used to produce models Aligners thermoformed on models More than 17 million models in 2012 (60,000+ per day)* *Align 2012 Financials

30 Patient Specific Custom Surgical Drill Guides Patient Specific Devices Conventional method Manual cutting and drilling of bone Surgical expertise required Improper alignment Longer operating times Large Inventory Direct Manufacturing Dr Pre Plans Surgery Matches patient exactly Reduced Inventory Reduction in Sterilization More Dr s can perform operations Reduced Operating time

31 Medical Bespoke Innovations success story Custom prosthetic devices

32 Direct Metal Printers High density, metal printed parts from a large choice of materials with the highest detail and precision

33 The Widest Choices of 3D Printed Metal Materials DuraForm materials: CoCr ASTM75 (cobalt chrome) TiAl6V4 (titanium alloy) TiAl6Nb7 (titanium alloy) 316L (stainless steel) H13 (tool steel) AlSi12Mg (aluminium alloy) AlSi10Mg (aluminium alloy) Ceramic (Alumina and Ceremet)

34 UNMATCHED DESIGN AND MANUFACTURING FREEDOM ABILITY TO BUILD A PART THAT COULD BE 10 PIECES WELDED TOGETHER AS ONE PART DSYSTEMS

35 ADDITIVE MANUFACTURING OF PRODUCTION TIRE MOLDS Repeatability ~20 microns in all 3 axes DSYSTEMS

36 Tooling Blow Mold with conforming holes Navigation: Product Li st Summa ry

37 Manufacturing Examples More than 15 materials tested and available Steel, CrCo, Inconel, Al and Ti alloys Al2O3 ceramic Inconel 718 AI 2 O 3 AlSi12 Pure Cu Pure Cu Navigation: Product Li st Summa ry

38 Questions Thank You!!