Autobody/Collision and Repair Technology/Technician CIP Task Grid

Transcription

1 1 Secondary Task List 100 ORIENTATION 101 Identify opportunities in the auto body field. 102 Identify basic auto body construction. 103 Identify program rules and policies. 104 Identify government agencies regulating the auto collision industry. 200 SAFETY 201 Establish general shop safety. 202 Demonstrate proper use of personal safety devices and clothing. 203 Locate and identify fire extinguishers. 204 Locate and operate emergency switches. 205 Explain fire and tornado drill procedures. 206 Describe proper handling of vehicles in the shop. 207 Demonstrate proper handling of hazardous materials. 208 Identify proper chemical disposal techniques. 209 Operate shop and spray area ventilation systems properly. 210 List rules for care and safe use of hand tools. 211 Demonstrate safe and proper use of power and hydraulic tools. 212 Demonstrate safe and proper use of air powered tools. 213 Demonstrate safe use and maintenance of electric, pneumatic and hydraulic equipment. 214 Demonstrate the use of proper jacking and lifting points on a full frame vehicle. 215 Demonstrate the use of proper jacking and lifting points on a uni-body vehicle. 216 Identify the proper methods and options for safely moving vehicles in the shop area. 217 Identify information on MSDS sheets. 300 PRINCIPLES OF DESIGN AND CONSTRUCTION

2 2 301 List the differences between a unibody vehicle and a full frame vehicle. 302 Describe major advantages of a unibody vehicle. 303 Identify front body panels of a unibody vehicle. 304 Identify underbody panels of a unibody vehicle. 305 Identify side body panels of a unibody vehicle. 306 Identify rear body panels of a unibody vehicle. 307 Identify vehicles by V.I.N. number (vehicle identification number). 308 Identify various substrates. 400 NON-STRUCTURAL REPAIR - PREPARATION 401 Use hand and power equipment. 402 Prepare an estimate/repair sequence. 403 Remove dirt, grease, wax, and corrosion protection. 404 Protect panels and adjacent parts to the repair area. 500 PANEL REPLACEMENT AND ALIGNMENT 501 Use panel replacement and alignment tools. 502 Select and repair fasteners. 503 Install panels using various alignment methods (weld, bolt). 504 Remove and install bumper, fascia, and header panels. 505 Remove, reinstall, and align hoods, deck lids, and hatches. 506 Remove, reinstall, and align fenders, doors, and tailgates. 600 WORKING WITH TRIM AND HARDWARE 601 Identify the types of Fasteners. 602 Remove and replace belt molding and trim. 603 Remove and replace adhesive-held molding and trim. 604 Locate and drill holes for molding and trim. 605 Identify interior components and trim.

3 3 606 Remove and replace seats. 607 Remove and reinstall seat belt components. 608 Remove and reinstall carpeting. 609 Remove and reinstall dash assembly. 610 Identify, inspect, and disarm supplemental restraint systems. 611 Diagnose supplemental restraint systems. 612 Replace supplemental restraint systems. 613 Use trim removal tools. 614 Remove and install interior door panel. 615 Remove and install door lock and handle assembly. 616 Remove and install decklid lock cylinders. 617 Remove and install exterior trim and moldings. 618 Remove and install pinstripes, decals, and emblems. 700 METAL STRAIGHTENING 701 Use metal straightening tools. 702 Straighten damaged metal. 703 Shrink stretched metal. 704 Use weld-on nail gun to repair sheet metal. 800 USING BODY FILLERS 801 Select correct body filler and tools. 802 Prepare surface for body filler. 803 Prepare and apply body filler. 804 Prepare and apply specialty fillers (fiberglass, aluminum, and polyester). 805 Finish body fillers. 806 Apply corrosion protection according to manufacturer's specifications. 900 MOVEABLE GLASS AND HARDWARE 901 Remove and replace a door regulator. 902 Reinstall moveable door glass.

4 STRUCTURAL REPAIR - DAMAGE ANALYSIS 1001 Classify the various types and extent of damage a vehicle sustains from an accident Select and interpret body dimension specification sheets and/or manuals Set up and use tram gauge to diagnose vehicle length and width damage Diagnose centerline misalignment using centering gauges Explain how to diagnose vehicle height damage with datum line gauges Identify aspects of universal measuring system Identify aspects of dedicated measuring system STRAIGHTENING STRUCTURAL PARTS 1101 Demonstrate knowledge to mount and anchor vehicle to a pulling system Demonstrate knowledge of working with High Strength Steel (HSS) Demonstrate knowledge of cold and hot stress relief methods Remove and reinstall mechanical components FULL OR PARTIAL PANEL REPLACEMENT 1201 Identify the principles of full or partial panel replacement Select and understand the use of various types of joints used in sectioning Weld and adhesively bond panel replacement Replace Bonded door panels Remove and replace bumpers, steel and aluminum Remove and replace energy absorbers Remove and replace fascia covers Apply corrosion protection STATIONARY GLASS REPLACEMENT 1301 Identify and select different types of automotive glass Operate stationary glass removal tools Remove stationary glass Identify the properties and characteristics of adhesives and sealants.

5 Install stationary glass RESTORING CORROSION PROTECTION 1401 Identify corrosion principles and factory corrosion protection Identify repair methods and materials for corrosion protection Protecting enclosed interior surfaces Protecting weld areas and exposed seams Protecting exposed interior surfaces Protecting exposed exterior surfaces, trim, and accessories WELDING AND CUTTING - MIG (GMAW) WELDING 1501 Explain the differences between welding, soldering, and brazing Demonstrate personal safety practices and vehicle protection measures Set up the Mig welder Make a weld and tune the welder Complete a butt joint with backing in various welding positions Complete a fillet weld lap joint Complete a plug weld in various positions Perform destructive tests Demonstrate welding of high strength steel CUTTING AND HEATING PROCESSES 1601 Identify cutting processes Demonstrate sheet metal cutting processes Set up and use plasma arc cutters REFINISHING - SAFETY AND ENVIRONMENTAL PRACTICES 1701 Explain various environmental regulations and other items regulated in an automotive refinishing department Locate hazardous warning information Select and inspect personal safety equipment and clothing needed for protection during refinishing operations Demonstrate safe painting practices and use of protective clothing equipment.

6 Identify personal health and safety hazards according to OSHA guideline UNDERSTANDING AUTOMOTIVE FINISHES 1801 Describe the difference between paint systems and why the materials are applied by the manufacturer Describe paint defects - causes and cures Identify and demonstrate use of refinishing equipment Identify topcoats and demonstrate application procedures PREPARING THE SURFACE FOR REFINISHING 1901 Demonstrate proper steps to pre-wash entire vehicle Chemically and mechanically remove paint finish when necessary Dry sand and featheredge areas Wet sand and featheredge areas Apply suitable metal treatments Identify the color of paint on vehicle with use of paint catalogs Apply undercoats Use a block sander Prepare panels for blending Apply caulking and seam sealers Apply chip-resistant coating Mask a vehicle PREPARING THE EQUIPMENT, PAINT AREA, AND REFINISH MATERIALS 2001 Prepare the painting environment Prepare and use the paint mixing area Set up, test and adjust spray guns Clean spray gun TINTING 2101 Tint and blend color coat.

7 APPLYING THE FINISH 2201 Prepare surface for topcoat system Apply primer-sealer Apply single-stage finish Apply basecoat/clearcoat finish Apply tri-coat finish Apply stone chip-resistant coating to lower body areas BLENDING 2301 Prepare an area for blending of the finish Blend basecoat/clearcoat finish SOLVING PAINT APPLICATION PROBLEMS 2401 Identify contaminants in the paint finish FINISH DEFECTS: CAUSES AND CURES 2501 Identify paint film defects, causes and cures Identify surface defects in finish DETAILING 2601 Remove overspray/perform final finishing Clean exterior of vehicle Clean interior of vehicle Apply decals and stripes Demonstrate wet sand and polishing techniques Clean body openings Clean exterior and interior glass surfaces ESTIMATING - ANALYZING DAMAGE 2701 Demonstrate usage of collision estimating guides Identify vehicles using the vehicle identification number (V.I.N.).

8 Identify different types of vehicle damage Identify mechanical damage Indicate repair and replace decisions CREATING A DAMAGE REPORT MANUALLY 2801 Demonstrate proper use of a collision estimating guide Estimate parts and labor amounts Create a damage report manually PLASTIC REPAIR - IDENTIFICATION AND REPAIR DECISIONS 2901 Identify plastic and perform tests to make repair decisions ADHESIVE REPAIR, PLASTIC 3001 Demonstrate proper use of adhesive repair methods, tools, and materials Prepare plastic surfaces for adhesive repair Repair interior and exterior plastics with two-part adhesives, with and without reinforcement Repair rigid plastic parts with urethane or epoxy adhesives Repair flexible plastic parts with urethane or epoxy adhesives Repair rigid plastic parts with urethane or epoxy adhesives and fiberglass reinforcements Repair flexible plastic parts with urethane or epoxy adhesives and fiberglass reinforcements WELDING REPAIRS, PLASTIC 3101 Select and understand how to use plastic welding methods, tools, and materials MECHANICAL AND ELECTRICAL REPAIR - STEERING AND SUSPENSION 3201 Replace wheels/tires Identify steering and suspension system Identify rear suspension system Identify wheel alignment angles and measurements Remove and reinstall suspension systems Inspect, diagnose, and repair causes of tire wear patterns.

9 Perform four-wheel alignment ELECTRICAL AND ELECTRONIC SYSTEMS 3301 Inspect and service batteries and battery cables Inspect, test and replace fusible links, circuit breakers and fuses Aim headlights using mechanical aiming equipment BRAKE SYSTEMS 3401 Identify brake components HEATING and AIR CONDITIONING 3501 Identify parts of air conditioning systems DRIVE TRAINS 3601 Identify major drive train components FUEL, INTAKE AND EXHAUST SYSTEMS 3701 Identify fuel intake and exhaust systems RESTRAINT SYSTEMS 3801 Identify, inspect, and disarm supplemental restraint systems.