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Key Facts Core Business Design and manufacture management of heavy machined steel structures and components for steel mill industry. Sales up to 40 MLN Staff 190 person Area of shops 35.000 m² (covered), Tot. Over 80.000 m² Max. lifting capacty up to 100 tons / pieces Max hight 10 mt under the crane hook Weld Thickness up to 450 mm
PARTNERS and RESPONSABILITIES Fiscal Offices: Plant Offices: Employees: Departmens: Design; Production managment; Cutting; Welding; Milan Buia 70 person Ndt; Pwht; Sandblasting Painting Assembly Board: Fiscal and plant Offices: Employees: Departmens: 100% Pelfa Buja 40 person Machining Dimensional inspection Board: Fiscal Offices: Plant Offices: Employees: Departmens: 80% Pelfa Brescia Cuneo 40 person Cutting Welding Machining Sandblasting Painting Assembly
PELFA GROUP - Organization Chart Safety & Accident Prevention BOARD Fabbro Redento (P) Fabbro Daniele Forgiarini Andrea Bertino Alessandro Fabbro Indira Quality Control Purchasing Department Commercial Department Project Management Administration Offices PRODUCTION CUTTING BENDING WELDING NDT PWHT MACHINING DIMENSIONAL INSPECTION ASSEMBLY
AERIAL VIEW OF PELFA GROUP SRL assembly & testing light machining heavy machining forming & welding gas cutting
AERIAL VIEW OF CSP SRL
MELT SHOP: Scrap bucket Tilt frame EAF Furnace Upper sheel Lower sheel Cooling pannel (copper and steel) Elbow and roof Roof lifting system Electrode arm, holder and column Oxygen lance Steel ladles up to 150 Ton Ladle cars Our Experience since more than 35 years Design and manufacture new plant or equipment Revamping/Modernisation of an Existing Plants Supply parts and components in small or large quantities on turn-key basis Components and Spare Parts Training and Consulting Services EQUIPMENT FOR CRANE Gantry cranes EOT cranes Teeming cranes FORGING Design and supply complete plant Parts for presses and manipulator CONTINUOUS CASTING: Ladle turret and components Moulds Tundish Ingot mould Oscillating work bench Casting segments Segments with special rollers Straightener units Roller way Cooling beds Billet transfer Casting cladded rolls Shears Component and spare parts HYDRO PLANTS Hydro plant and equipment ROLLING MILL: Kick In / Kick Off Reheating furnace Walkinghearts Furnace Walking beam Furnace Rolling mill Convertable rolling mill stands Roughing stands Cooling beds Component and spare parts SECONDARY METALLURGY: Vacuum tank and cover Vacuum cover lifting system VD/VOD cover transfer car Oxygen lance Water cooling system Platforms Ladle Furnaces Hydraulic and electric control system AOD Component and spare parts
GAS CUTTING: 3.500 m 2 AREA Cutting equipment GAS: Max. cutting thickness 450 mm PLASMA: Max. cutting thickness 20 mm 100% Material traceability Material certificate 3.1 or 3.2 Stock of plate for quick job startup (Ex: S355J2 from Thk. 5 to 200mm, S460ML, S690QL) 100% Qualified supplyer Materials puarchased directly from rolling mills.
BENDING and SAWING MACHINE AREA Bending equipment (MG Callender) *Range of plate Thk: 5mm 150mm *Max. Whide: 3100mm *Max. Hight Diameter: 6mt Press equipment Up to 1000 Tons (*: bending radius depend of measure W, L, Thk) Sawing equipment (Mep) Max. Plate Whide: 300mm Max. Diameter: 300mm
WELDING: 5.000 m 2 AREA Quality system according: EN 1090-2 (EXC4), UNI EN ISO 3834-2, EN 15085 CL.1 Procedure Welding Procedure Specification EN ISO 15614-1 (MIG/MAG, TIG, SAW) Equipment More than 50 Welding machine 3 Submerged Arc All calibrated welding equipment Welders Qualified personnel according EN 287-1 NDT Personnel Qualified EN473 Level. 2 and SNTC VT Level 2 LP Level 2 MT Level 2 UT Level 2 RX Level 2 All calibrated equipment Spiral case under tack weld Consumables Welding wire Certified 3.1 CE Overlay Welding Bottom part of furnace
Heavy machining: VERTICAL LATHE» Ø MAX: 8000 mm» MAX. HIGHEST: 4000 mm» AXIS RANGE: X1 - X2: 6500 Z1 - Z2: 2000» CROSS BEAM W1a W2b: 3000» PLATEAU Ø 6300 CNC: SIEMENS 840D SPINDLE SPEED: 0-50 TILTING HEAD AXIS A + B CU1: CHANGING TOOL TURNING 6 pos. CU2: CHANGING TOOL MILLING 16 pos. MAX. WEIGH ACCEPTED 150 TON 13
Heavy machining: GANTRY ZAYER Main measure: ZAYER Gantry milling machine 3 axis 16000 x 4500 x h4000 ZAYER Gantry milling machine 5 axis 1500 x 1000 x h800 CNC boring machine 16000 x 3500 x h1700 CNC boring machine 8000 x 2000 x h1500 CNC horizontal lathe D 1800 x 12000 CNC horizontal lathe D 1800 x 12500 CNC horizontal lathe D 600 x 6000 CNC vertical lathe D 8000 x h4000 CNC vertical lathe D 2600 x h1600
Heat treatment Oven Technical Specification: Charge dimension: 9x9x6 Mt Max capacity: 100 Ton Heating rate: 0 160 C/h programmable Cooling rate: 0 80 C/h programmable
Our main references
Our Quality certification UNI EN ISO 9001:2008 EN 1090-2 Class EXC 4 UNI EN ISO 3834-2 EN 15085 Class 1 UNI EN ISO 9001:2008 EN 1090-2 UNI EN ISO 3834-2 EN 15085 Cl. 1