Foundry Factory Ltd.

Transcription

1 Foundry Factory Ltd.

2 Foundry Factory Ltd. Cast-iron castings Ductile iron castings Non-magnetic cast iron castings Wear resistant cast iron castings Conveyor casting from 10 kg Permanent mold casting up to 5 t Shaped casting up to 20 t Cassion casting up to 120 t 2

3 About us We are Russian leading specialist supplying the full range of cast iron castings including ductile iron castings. We are able to cast and process a wide range of materials to suit applications across all industry sectors. National nuclear corporation Machine building division Established in 1960s, now we are a successful and expanding foundry business t produced per annum Heavy machinery division Convenient location : delivery by sea and by land. Experienced and enthusiastic team Petrozavodskmash branch Petrazavodsk city Foundry Factory Ltd. Atommash branch Volgodonsk city 3

4 Production facility A unit of furnaces LFD-25 SEA 4 x 25 t crubicles and a middle frequency unit INDUCTOTHERM 2 x 25 t. 3 LFD-25 crucibles and two INDUCTOTHERM crucibles are possible to run at the same time. Two units of furnaces LFD-8 ASEA» 3 x 8 t. 4crucibles are possible to run at the same time. 4

5 Production facility INDUCTOTERMS, England 5

6 Cranes Pouring cranes with a load capacity of up to 140t. General-purpose cranes with a load capacity of up to 250t. 6

7 Shaped casting SHAPED CASTING Custom made castings: Weight up to kg Dimensions up to 3500х2000х700 mm. Volume of production up to t/y Product range: castings for case parts, frames etc. for paper machines; castings for gas and steam turbines; castings for electrical industry; castings for car industry die fixtures; castings for mining industry crushing machine bands and wear-plates; other large-size castings for different types of equipment. 7

8 Cassion casting CASSION CASTING Cassion castings : Weight up to kg. Dimensions up to 5000х2200х600 mm. Volume of production up to t/y Product range: cylinders and rolls for industrial paper mills creping cylinders moulds for metallurgical industry hub castings for WTGs 8

9 Permanent mold casting Permanent mold castings : Weight up to kg. Dimensions up to 5000х2200х600 mm. Volume of production up to t/y Product range: for gas and oil industry construction industry 9

10 Quality management system Quality control: metal composition; mechanical properties; microscopic metallography; hardness on cast samples and casting surface; If required, also available are: hydraulic tests; ultrasonic, radiography, magnetic-particles and dyepenetrant inspections. Quality control facilities: quantometers ARL-31000С, ARL S, ATOM- COM 181 (USA) and analyzers C and S. Equipment for bending test, testing for rupture and impact strength at a temperature range of -70 to +500 C. portable instruments for hardness measuring to Brinnel, Rockwell, Vickers techniques. stationary metallographic microscope Me-F3 with a magnification of 20 to 500 (Reichert-Jung, Austria). portable flaw detectors and automated ultrasonic inspection installation BPA-1 (Кraut-Krämer). X-ray apparatus, radioisotopic sources and accelerators. magnetic-particle flaw detector TWM-42 (TJEDE). 10

11 Pattern shop produces patterns made of wood, foamed polystyrene and metallic fixtures. fitted with a Belotti s 5-coordinate NC machine for wood, plastic and foamed polystyrene working. The machine works intrinsically-shaped patterns (for instance, those for turbine blades) with overall measurements up to 4200 х 2200 х 600mm. supported by a computer-backing-up team using a 3-D ACAD and 5-coordinate machining software. 11

12 Pattern shop Belotti CNC center 12

13 Product range paper machine cylinders and rolls up to mm long, mm in diameter. creping cylinders mm in diameter. moulds up to mm in diameter, mm high. 13

14 Product range Hub casting for WTG 2.5 mw: Weight kg Material GJS U-LT DIN EN

15 Product range Drying cylinders for industrial paper mills 15

16 Product range Glazing cylinder cover Ø 3660 MM Drying section drive side frame 16

17 Product range 1. SNF casting. High strength cast iron.. Wall thickness 350 mm, weight kg. 2. Gas turbine bearing housing. Cast iron GGG-40,weight kg. 3. Gas turbine casting. Cast iron GGG weight kg. 4. Glazing cylinder. Cast iron VZ-3. weight kg. 5. Drying cylinder shell. Diameter mm, length mm. Cast iron SCH 30,weight kg. 6. Mould casting. Special cast iron.,weight kg. 7. Mould casting. Special cast iron, weight kg. 8.Mould casting. Special cast iron, weight kg. 9.Mould casting. Special cast iron, weight 6 000kg. 10.Alkali melting kettle shell. Capacity 10m 3, working temperature 500 C, wall thickness 50mm. Special alkali-resistant cast iron, weight 87 00kg. 11.Coal crushing mill band casting. Wear-resistant cast iron CHH8N4SH, weight kg. Special requirements: hardness 58 HRCe. 17

18 Product range 12. Inner body for suction dreg GRT 8000/71. Cast iron ICHH28N2, weight kg. 13. Die plate. Cast iron CHN2H, weight kg. 14. Glazing cylinder cover. Diameter 3600 mm, working pressure 0,1 MPa, temperature 2000 ºС. Cast iron BCH-40 (GGG-40), weight kg. 15. Gear box. Cast iron SCH-25., weight kg. 16. Crank with a cast T-groove for oil bell-cranks. Cast iron SCH 15, weight kg. 17. Pulley. Diameter 1500 mm. Cast iron SCH-25 (GG-25), weight kg. 18. Barking drum supporting rollers. Cast iron VCH-60, weight kg. 19. Cast-iron manholes for industrial service lines. For load of 5 40 t. 20.Train brake blocks. Special cast iron. 21. Pattern in expanded polystyrene. 22. Master-pattern for a car body surface boot to the customer s design. The patterns have been machined by the 5-coordinate CNC center. 18

19 Product range Cement mill housing Diameter 3000 mm, Height 2600 mm Material EN-GJS EN 1563 Weight 40 tons 19

20 Product range Casting for heavy machine building industry Rotary table for vertical boring machine Diameter mm Material EN-GJL-250 EN 1563 Weight 20 t Machine tool framework Dimensions 8700 x 2000 x 2180 mm Material EN-GJL-250 EN 1563 Weight 37 t Split rotary table for vertical boring machine Diameter mm Material EN-GJL-250 EN 1563 Weight 30 t 20

21 Product range Pump casting for mining industry Pump «Varman» casing for Karelskiy okatysh Corp. Outer casing for 28GRT pump for Sokolovo- Sarbayskoye GPO Tomas pump wear ear disk for Leningrad River Port Pumps under upgrading at Karelskiy okatysh Corp. 21

22 Product range Casting for rock crushing mill Diameter 3m, weight14 t, material GGG

23 Product range SNF storage and shipping casks 23

24 Product range PRODUCT RANGE SNF STORAGE AND TRANSPORTATION CASKS SNF cask-135 for Sibirskiy chimkombinat SNF cask-136 for Beloyarskaya NPP SNF Cask for Kolskaya NPP

25 Certificates The Company Quality Management System meets ISO 9001 :

26 Certificates 26

27 References CILCO, Czech Republic Flender GmbH Siemens Group, Germany Scoda Cech Republic Lais,Germany Metso Paper, Finland Voith, Austria Voith, Brasil R.Simon, England 27

28 THANK YOU FOR ATTENTION Petrozavodskmash Foundry Ltd 65,Zaitseva street Petrozavodsk Republic of Karelia Russia tel.+7(8142) tel.+7(8142) ext Sales dept: Projects development dept: 28