The Ultimate Refrigeration System for Every Food Retail Store Format Environment Sustainability Reliability Energy efficiency
Environmentally sustainable refrigerant A pioneer in refrigeration Carrier Commercial Refrigeration s mission is to deliver to food retail customers best-in-class research and development effort. a installation has no global warming impact resulting from any potential More than a century ago Willis Carrier invented modern air conditioning and Carl OLtec as the leading transcritical refrigeration system based on unique energy Willis Carrier invented modern air conditioning in 1902 sustainable refrigeration systems focusing on OLtec provides both low temperature refrigerant leaks and improves energy von Linde invented modern refrigeration. efficiency, reliability and sustainability. energy-efficient design, optimal refrigerant use and medium temperature refrigeration efficiency by about 10% on average in mild These two prestigious founders continuously and professional after-sales service. solutions for all retail shop formats. to cold climate conditions. The potential inspire and guide Carrier innovation. With more than 800 systems in operation, The total impact of a refrigeration system reduction of greenhouse gas emissions Carrier Commercial Refrigeration Food Retail Carrier has the right refrigerant solution for in terms of greenhouse gas emissions, for a hypermarket is equivalent to the Carrier Commercial Refrigeration in customers prove their trust every day in every application, but not every application also called TEWI (Total Equivalent Warming emissions of more than 400 cars. close cooperation with the largest food OLtec capabilities and reliability. will have the same refrigerant solution. Impact), is derived from the indirect retail customers has acquired profound emissions (energy consumption) and the is an environmentally neutral refrigerant experience, built on the basis of Carrier is a pioneer in commercial direct emissions (refrigerant leakage) over also used as an additive in beverages 800 transcritical installations* covering all refrigeration technology and has invested extensively in the development of systems for more than 10 years. the life cycle of the system. Choosing a installation delivers world-class low TEWI performance. Compared to a conventional (carbonated drinks & soda water), available worldwide and affordable. store formats, which also allowed Carrier engineering teams to accumulate an invaluable amount of critical data positioning * Status as of December 2013 Carl von Linde invented modern refrigeration in 1877 OLtec is the result of this major HFC direct expansion refrigeration system, OLtec Carrier s natural refrigerant technology reduces greenhouse gas emissions for food retailers. 2 OLtec OLtec 3
Reliability & coldrooms to be reduced to 35-45 bar. This pressure level is commonly found in cascade- excellent heat transfer properties. Hence, the evaporation temperature in evaporators type low temperature refrigeration systems, for can be increased by 2 Kelvin on Performance a technical standard which is widely available in Europe already. average compared with systems using HFC refrigerants. Due to the high volumetric cooling capability of, significantly Performance narrower gauge pipe work can be used OLtec systems encompass both low during installation. temperature and medium temperature solutions. OLtec medium temperature The OLtec system provides attractive Research and development Carrier Commercial Refrigeration s German racks that does not require oil separators and racks reject the refrigeration heat of the energy savings 1 as compared to conventional Carrier Commercial Refrigeration s Research and Design Center is located in associated components. This feature ensures entire system through a gas cooler. Low HFC direct expansion systems. During high Carrier Research and Design Center in Germany research and development team works Mainz, near Frankfurt. The site was founded higher reliability. Redundancy has been temperature compressors are connected ambient summer conditions, the refrigeration continuously on a wide spectrum of food in 1926. designed into the system to ensure maximum directly to the suction side of the medium circuit is operated in transcritical mode; retail refrigeration system technologies and reliability. In addition to individual component temperature compressors. This system however the condensing temperature can be beverage refrigeration equipment. Research Reliability testing, the OLtec refrigeration system configuration is referred to as a booster considerably decreased in winter, spring and and development teams are based in two OLtec refrigeration systems have concept as a whole has been extensively design. The booster design, coupled with in autumn resulting in better energy efficiency world-class Research and Design Centers been designed and qualified to the highest tested and qualified in the Research and the advantages of not requiring oil separators for compared to HFC. located in Germany and China; over 150 technical standards. All components go Design Center. and associated components, increases the engineers operate over 6,000 square through an extensive series of qualification efficiency of the OLtec system by an meters of laboratory space that includes testing facilities, climate chambers, modeling workshops, physical and chemical labs and a prototype shop. tests at Carrier s Research and Design Center to ensure their reliability. Carrier has developed and qualified a proprietary passive oil management system for the refrigeration A working pressure up to 120 bar is required in a transcritical refrigeration circuit. The Carrier OLtec system design allows the working pressure within the store and average of 10% versus a traditional HFC or cascade system. A significant advantage of is its 1 Attractive energy savings can be obtained with average annual temperatures of up 15 C for reference, the annual average temperature in: Stockholm, 7 C; Paris, 12 C; London, 11 C; Milan, 13 C, Madrid, 14 C (Source: German National Meteorological Service 2007) Carrier Research and Design Center in China Material compatibility and stability tests being conducted by Dr. Knut Petry, Head of the Chemical Laboratory at the Carrier Research and Design Center in Germany OLtec systems qualification tests being conducted into a laboratory at the Carrier Research and Design Center in Germany 4 OLtec OLtec 5
a turnkey solution OLtec systems provide the ultimate refrigeration concept designed for System design Carrier Commercial Refrigeration s trained on new technologies in order to reduced environmental impact using in-house project engineering organization enable them to support the success of advanced Carrier technologies including has the capability to use the latest OLtec installations. specially selected and qualified technology to design, on the basis of components optimized for sustainability, customer requests, an optimal store Project life cycle management reliability and energy efficiency. configuration. OLtec takes advantage Carrier s objective is to always ensure Food retail applications Customer benefits Elimination of direct emissions due of automated calculation tools developed by Carrier for the design of refrigeration systems. The computing software Carrier seamless refrigeration system integrations with streamlined service and maintenance programs that deliver reliable operation OLtec technology has been store owners select a reliable and In comparison to conventional to climate-neutral refrigerant uses to design piping networks reflects and sustainable solutions over their designed to equip all store formats, typically convenience stores, discount environmentally advanced solution. has the advantages of being a natural refrigerants, is the winner on all aspects for refrigeration applications in Reduction of indirect emissions through increased energy efficiency decades of experience in refrigeration project management optimizing complete life cycle, whatever the store format. We provide our customers with stores, supermarkets and hypermarkets. and cost-effective substance that not only mild to cold climate conditions: Innovative refrigeration system economical and environmental aspects. innovative systems and in-depth field Carrier Commercial Refrigeration has enables store owners to avoid refrigerant delivered as a turnkey solution project installations, fully optimized combined decades of experience in taxes and reduce their global warming Sustainability In-house service capability ensuring In addition, interacting with Carrier and delivered on time. Service and food retail system design together with potential, but also benefit from investment Reliability system life cycle performance installation specialists provides customers maintenance programs are tailored to years of research and development in subsidies in several European countries. Energy efficiency Available for all food retail formats with further opportunities to introduce new customers individual requirements to refrigeration systems in order to launch the optimal OLtec solution. With OLtec refrigeration systems, Besides the subsidies, the OLtec user can save energy and refrigerant costs over the full life time of the system. Always bearing in mind that environment is precious Reduced operating costs due to higher efficiency and avoidance of F-gas mandatory inspections merchandizing and operating concepts. Carrier always guarantees that installation managers and supervisors are fully meet the highest quality standards and to ensure minimum downtime. 6 OLtec OLtec 7
Customer s messages Carrier provides state-of-the-art systems and in-depth practical project installations that are fully optimized and delivered on-time. They guarantee seamless refrigeration systems integration with streamlined service and maintenance programs that deliver reliable operation. Dieter F. Wullschleger, Head of Corporate Communications, Cooperative Migros Basel, Switzerland 1 German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety 2 German Federal Office for Economics and Export Control Considered from a holistic perspective refrigeration systems are attractive in economical and ecological terms. The current subsidies from BMU 1 / BAFA 2 help with the investment in this innovative technology. In combination with the usage of the refrigeration system s complete waste heat for heat recovery, we also meet the standards required by the Act on the Promotion of Renewable Energies in the Heat Sector (Erneuerbare- Energien-Wärmegesetz EEWärmeG) of 2008 and the therein mentioned compensating measures, effective from January 1 st, 2009. Hans-Joachim Behrendt, Energy Consultant Edeka Boeers, Bielefeld, Germany In our tegut market in Lorsch, we realize high energy savings through e*cube refrigerated cabinets in conjunction with OLtec refrigeration systems, which use exclusively the natural refrigerant. Claus Breitung, Head of Energy Management, tegut Fulda, Germany The OLtec system based on Carrier s technology prevents damage to the ozone layer; while at the same time reducing the greenhouse effect caused by refrigeration systems. Choosing a installation delivers a world-class low TEWI performance. Andrew Cropper, Shop Manager, Sainsbury s Greenwich, London, UK footprint Environmental impact YTD December 2013 Cumulated equivalent (tons) 471.800-49% 240.600 R404A The ever-increasing number of OLtec systems installed throughout Europe demonstrates customer confidence in the system s sustainability, reliability and energy efficiency Cumulated reduction of emissions 55.900 x 231.200 tons or* * Average car using 0.12 kg /km; run time 15,000 km per year OLtec footprint > 800 stores in operation > 70 Megawatt MT refrigeration capacity 18 countries Austria > 140 kw Belgium > 110 kw Czech Republic > 850 kw Denmark > 4.000 kw Finland > 2.000 kw France > 1.600 kw Germany > 27.300 kw Italy > 250 kw Hungary > 300 kw Luxembourg > 300 kw Netherlands > 4.300 kw Norway > 5.300 kw Poland > 2.200 kw Slovakia > 1.000 kw Spain > 850 kw Sweden > 1.700 kw Switzerland > 18.300 kw United Kingdom > 1.300 kw Short list of customers trusting OLTec technology everyday Status as of December 2013 Geographical distribution of OLtec systems 8 OLtec OLtec 9
Mechanical systems Refrigerated Carrier Commercial Refrigeration designs and manufactures advanced mechanical expansion compressors and system components that are extensively tested to gas coolers The Carrier s range of gas coolers has display cabinets refrigeration systems including refrigeration achieve the highest standards of reliability been designed to serve a wide range of racks, combined heating systems, gas and efficiency.nthe OLtec range is commercial and industrial applications; with coolers, condensers and evaporators. designed to meet every store format capacity capacities ranging from 7kW to more than These mechanical systems, incorporating requirement. 1MW. Energy saving features, such as low the OLtec range of refrigeration equipment, are designed to satisfy all store OLheat noise EC fans, are included as standard. The range offers both vertical and horizontal air flow Carrier OLtec remote cabinet assembly line, Czech Republic capacity requirements whilst ensuring Carrier has developed a compact, in order to provide maximum flexibility. Carrier has the largest range of refrigerated reduce operating costs and environmental maximum reliability and efficiency, standardized, add-on heating system which includes heat exchanger, water pump, Electronic control system display cabinets, all available for applications and tailored for all customer impact. It is clearly proven that refrigerated display cabinets adapted OLtec refrigeration racks optimized and hydraulic loop controls and The OLtec electronic controller has been solutions delivering best-in-class efficiency and engineered to a rack can, in the OLtec racks are manufactured at the full remote monitoring capability. Aligned in an specially designed for transcritical multi- and merchandizing performances. long term, provide a reliable and efficient world s largest mechanical refrigeration optimum way to the OLtec refrigeration compressor sets together with refrigerated Carrier refrigerated display cabinets are refrigeration system. Carrier cabinets are systems plant, in France. Carrier facilities system, it is designed to utilize 100% of the display cabinets. All cabinets and cold room manufactured in world-class plants located designed to integrate potent and complex operate the same best-in-class total available heat. Intelligent control algorithms evaporators operate with electronic expansion in the Czech Republic, France and Hungary. energy-saving devices, all laboratory tested quality system as is used across all United provide the possibility to eliminate conventional valves piloted by the cabinet refrigeration and factory mounted allowing Carrier to Technologies Corp. plants; which includes jet heating sources almost entirely. High energy controller. All OLtec stores are connected Energy consumption combined with provide to customers accurate performance engine, helicopter and elevator production. efficiency, robust design, reliable operation and to Carrier s remote monitoring centre to ensure significantly rising energy costs have data and technical information. Carrier Carrier OLtec rack assembly line, France very attractive payback times make the Carrier reliability and energy efficiency. become core topics for food retailer range of display cabinets combined with OLtec refrigeration racks consist of OLheat system the optimum addition to customers. Carrier is dedicated to OLtec systems can demonstrate specifically designed and engineered direct the existing product range. supporting customers in their efforts to optimal energy characteristics. Carrier gas cooler range Island case Serve-over counter OLheat space heating system OLtec refrigeration rack Maxi OL Vertical freezer Multideck 10 OLtec OLtec 11
After-sales service Service contracts Carrier service contracts are structured to e*service All stores connected to the Carrier satisfy each customer s specific service e*service monitoring platform have access requirements. They can run for one to to remote services highly recommended several years, and include any combination for all OLtec systems: Carrier Web of preventative maintenance and leakage Service for data collection & online reports Carrier Commercial Refrigeration operates aging of all components. These factors lead and tooling inspections, emergency repair of cabinets across stores; 24/7 Response with expert a global integrated service network to help to significant deterioration of performances Standardized inspection and and the refrigeration system, cabinet monitoring & proactive response to alarms ensure optimal food retail refrigeration system of any refrigeration system. maintenance protocols cleaning, condenser cleaning, as well as including rapid dispatching of technicians, performance throughout the system s life time. All service technicians are trained on OLtec systems maintained by Carrier Access to original equipment parts Remote connection to Carrier e*service e*service options for connected stores. and Energy services: expert support to reduce energy consumption & decrease Carrier European Remote Monitoring Center, Germany Carrier Refrigeration system technologies are always serviced by highly qualified platform used by specialists to 24/7 field support environmental impact. including electronic controls, mechanical Carrier service technicians, helping to monitor stores 24 hours a day, 365 days Carrier offers an extensive network system operation, refrigerated cabinets ensure the customer of optimal system a year of refrigeration service technicians to Original equipment spare parts operation and safety. reliability and efficiency during the system s respond to a customer s emergency As the original manufacturer of much of the life time. Food retail customers can always service needs 24/7/365. Carrier s 24-hour equipment, Carrier is uniquely prepared Every refrigeration system is vulnerable to choose tailored packages within customer service center is fully staffed and to provide its customers with the parts the negative influence of environmental OLtec life time system efficiency Carrier Commercial trained to dispatch service technicians they need, when they need them. With and operational factors such as vibration, and reliability requires: Refrigeration s extensive quickly and efficiently. Qualified service OLtec systems, all critical refrigeration dirt, seasonal temperature fluctuations, In-depth service technician knowledge of service product portfolio. technicians arrive on-site, with tools and system spare parts have been identified and refrigerant losses, humidity or incorrect use of the refrigeration system, plus natural and OLtec technologies State-of-the-art diagnostic equipment safety protocols needed to troubleshoot and perform even the most difficult repairs. located to allow for rapid delivery to certified service technicians. Carrier European Original Equipment Parts Center, Czech Republic 12 OLtec OLtec 13
Maintenance & Renovation Carrier Commercial Without proper service procedures, even the highest quality technology equipment cannot be guaranteed to work in a continually optimal state. In addition to standard service contracts Carrier can deliver specific maintenance, system enhancements, and modernization in accordance to customer requirements. Carrier Commercial Refrigeration Call Center Refrigerant leak detection Leaking units dramatically increase a system s power requirement, and therefore energy consumption. If the refrigerant partly escapes due to a leak, optimal temperatures cannot be reached even if the energy use is increased. In line with European laws the Carrier service package includes regular leak detection tests to reduce the emission of greenhouse gases. Heat exchangers service Layers of dirt on evaporators and condensers prevent effective heat transfer. Heat transfer efficiency falls and energy consumption increases. Dirty refrigerated display cases are not only unhygienic and inefficient; they also cause operating faults impacting the refrigeration system s proper operation. Cleaning services are highly recommended Energy enhancements in Carrier cabinets: insulated glass doors, LED lighting, improved evaporator and fan efficiency to keep your refrigeration system operating at peak performance. Maintaining the quality of oil Constant operation of a food retail refrigeration system places the highest demands on the properties of the lubricants. If the oil and filters are not replaced regularly, dirt and particle friction will cause damage. Oil sample analysis enables accurate detection of degrading lubricants. Carrier maintenance not only provides proper exchange cycles for oil and filters, but also ensures that the best possible machine oil is used. Energy optimization Using data collected online with e*services, Carrier can analyze the energy efficiency of your refrigeration system and make recommendations for improvements. Refrigeration offices Europe Austria Carrier Kältetechnik Austria Ges.m.b.H. 1232 Vienna-Inzersdorf Phone +43 1 66 10 40 Belgium Carrier Refrigeration Belgium Division of Carrier Refrigeration Benelux B.V. 1070 Brussel / Bruxelles Phone +32 3 231 50 93 Bulgaria Carrier Hladilna Tehnica Klon Bulgaria 1680 Sofia Phone +359 2 892 60 00 Croatia Carrier Kältetechnik Austria Ges.m.b.H. Glavna podruznica Zagreb 10000 Zagreb Phone +385 1 248 40 00 Czech Republic Carrier chladicí technika CZ s.r.o. 190 00 Prague 9 Phone +420 281 09 51 11 Denmark Carrier Refrigeration Denmark A/S 8260 Viby J Phone +45 86 55 02 55 Finland Carrier Oy 01610 Vantaa Phone +358 9 61 31 31 France Carrier Refrigeration Distribution France SAS 94100 St Maur des Fossés Phone +33 1 43 97 61 00 Germany Carrier Kältetechnik Deutschland GmbH 50999 Cologne Phone +49 2236 601 01 Greece Carrier Frigel Apostolou SA 10442 Athens Phone +30 210 519 30 00 Hungary Carrier Hútéstechnika Forgalmazó Magyarország Kft./Carrier Refrigeration Distribution Hungary Ltd. 1037 Budapest Phone +36 1 437 05 10 Italy Carrier Distribution Italy SpA 20016 Pero (MI) Phone +39 02 86 80 71 Netherlands Carrier Refrigeration Benelux B.V. 4104 AW Culemborg Phone +31 345 54 44 44 Norway Carrier Refrigeration Norway AS 0668 Oslo Phone +47 23 37 58 40 Poland Carrier Chłodnictwo Polska Sp. z o.o. 02-673 Warszawa Phone +48 22 544 01 00 Portugal Carrier Portugal Lda. 2790-072 Carnaxide, Lisboa Phone +351 21 424 99 00 Romania Carrier chladicí technika CZ s.r.o. Praga Sucursala Bucuresti 023828 Bucharest Phone +40 212 50 04 49 Russia Carrier Refrigeration Rus 109240 Moscow Phone +7 495 933 11 75 Slovakia Carrier chladiaca technika Slovakia s.r.o. 949 07 Nitra Phone +421 377 76 40 11 Slovenia Carrier Kältetechnik Austria Ges.m.b.H. Podruznica Ljubljana 1000 Ljubljana Phone +386 1 242 55 23 Spain Carrier Refrigeración Ibérica SA 08036 Barcelona Phone +34 93 452 71 84 Sweden Carrier Refrigeration Sweden AB 422 43 Göteborg Phone +46 771 33 00 99 Switzerland Carrier Kältetechnik Schweiz AG 4133 Pratteln Phone +41 61 816 66 66 United Kingdom & Ireland Carrier Refrigeration UK Ltd. OX4 6LB Oxford Phone +44 1 865 33 77 00 Asia/Pacific China - CCR Asia HQ Shanghai 200001 Phone +86 21 23 06 30 00 China Qingdao Haier-Carrier Refrigeration Equipment Co. Ltd. Qingdao 266103 Phone +86 532 88 93 86 38 Hong Kong & Macau Kowloon Phone +852 26 94 57 92 India Carrier Airconditioning and Refrigeration Ltd. Gurgaon, Harayana 122001 Phone +91 124 482 55 00 Indonesia Jakarta Pusat 10650 Phone +622 1 42 87 87 33 Korea Songdo, Incheon Phone +82 32 835 61 35 Malaysia 46710 Subang jaya, Selangor Darul Ehsan Phone +603 802 47 77 88 Singapore Singapore 608926 Phone +65 65 67 55 22 Taiwan Taipei City Phone +886 2 279 75 56 77 22 Thailand Bangkok 10510 Phone +66 2 517 20 00 Vietnam Ho Chi Minh City Phone +84 8 39 31 47 00 Hanoi Phone +84 4 38 24 76 84 Middle East Carrier Middle East Ltd. Dubai, U.A.E Phone: +971 44 19 90 00 Other Global Offices Latin America & Caribbean Phone +1 954 299 04 18 14 OLtec OLtec 15
Carrier supports a Sustainable World Carrier is dedicated to helping customers reduce their operating costs and environmental impact. Carrier Commercial Refrigeration is a leading supplier of high efficiency turnkey refrigeration systems and services in the food retail industry. Contact one of our local offices to discover our complete range of products and services offering on: www.carrier-refrigeration.com CO ² Cooling Systems HFC Cooling Systems Applications, Cooling Systems Condensers, Cooling Systems Controls, Cooling Systems Counters Multidecks, Semi-verticals, Roll-in cabinets and Ultrafreshness Islands, Wall-sited cases and Vertical freezers Plug-in cases Services www.carrier-refrigeration.com www.carrier.com Ref. No. CS-RP-CO2-445-GB-0114 The manufacturer reserves the right to change the product specifications without notice. 2014 Carrier Corporation