Emergency Response - Keyspan Keyspan Energy needs to install four 69kV substations allowing local gas generation to be on line before the summer peak of 2002. In-house resources not available. ABB s MODULA concept allows delivery of permit-drawings in 5 weeks! Compact footprint allows flexibility in site selection First units scheduled for delivered to site in 4 months! Keyspan able to meet deadline and satisfy local customers ABB Modular design is more cost efficient than traditional internal solution Field Sales Lead Joe Fani - Burgoyne Dick Molnar-ABB Field Sales
Customer Resource and Time Constraint at Grand Bahama Power Shipcare facility required power in 8 months GBP desired ease of expansion with minimum energization outages Modular approach met all of GBP s desired objectives Tesco s relationship achieved a sole sourced negotiation Grand Bahama met the Shipcare power delivery requirement Training of new GBP personnel Standardization for future Subs 10 MVA 69/12kV Modular Substation Status Phase II being installed
Time and Resource Constraint -Walgreens Central Warehouse Facility operating by March 2002 115/12.5kv Substation in service within 6 months ABB s pre-designed substation PS-1 concept met budget and saved 6 months off utilities completion time Benefit PS1 Modular design will allow Facility operation on schedule Cost savings from better terms Status Commissioned 1/30/02 Energization: 2/10/02
Transmission Constraint - Georgia Pacific Georgia Pacific needed additional electrical capacity when expanding the paper mill in Virginia Transmission Line, S/S, Distribution Line ABB built short power line to connect to 69kV network instead of 13.8kV ABB s modular substation concept PS-1 met the budget and improved the completion time by 3 months GP s received lower rates when buying energy @ 69kV The 69kV connection allowed higher capacity and reliability
115/15kV Substation -Borg Warner 10MVA Power at 115/15kv Energize in 6 months Meet Budget Price ABB delivered a complete modular turnkey substation in 6 months and at budget price Speed: 6 month to Energize Cost: Minimum Labor on Site Price: Competitive Lower energy cost at 115kv results in substation cost recovered after 5 years
Case Study -Multiple Wind Parks in Texas Energize 3-115/34.5kv substations in 6 months, 3 more in another 6 months ABB s pre-designed modular substation concept met the budget and schedule Benefit RES completed the wind farms in time to energize on schedule and receive tax credits
Case Studies Tractebel - Hot Spring Small Site Footprint Difficult Interconnecting Schedule ABB GIS to Minimize Space Trained Preferred Subcontractor on GIS Installation Techniques Worked with Customer and Interconnecting Utility to Develop Optimal Approach Project Completed On Schedule Interconnecting Utility Buy-in on Interconnect
Case Studies Tractebel - Choctaw High Site Land Prep Costs High Reliability Project Budgets ABB AIS vs GIS Reliability Analysis ABB AIS vs. GIS Total Life Cycle Cost Analysis CGIT to Eliminate all AIS and Minimize Footprint Lower LCC Than AIS Project Completed on Time Major Land Development Costs Saved
Case Studies TVA - Pinhook High Site Land Prep Costs due to Extremely Rocky Soil Desire to Avoid Leakage Problems of Previous Generations of GIS Desire to Buy from a Familiar Source Reduced Substation Footprint via GIS Cost Effective Indoor Substation Proposed to Address Leakage Issue Major Land Development Cost Savings Leakage Issues Addressed
Case Studies TVA - Maury Replace Aging GIS Substation Aggressive Cut In Schedule Improved Substation Functionality ABB GIS to Upgrade Existing ITE Substation Creative Layout Changes to Facilitate Cut In Schedule and Improve Substation Expandability New, Improved GIS Improved Functionality Met Cut In Schedule
Case Studies Austin Energy - Harris Very Small Site Footprint Aesthetically pleasing due University concerns Single source of responsibility Flexibility with design ABB GIS in small bldg. Coordination with Univ. and AE with multiple equipment Extensive civil works under ABB control Met AE equipment stds. Met small footprint needs Competitive turnkey pricing Met AE equipment stds. Interface directly to ABB Ranger system for AE Univ. has single point of control
Case Studies City of Burbank - Capon Difficult Customer (Warner Bros.) Aesthetics, Space, Time, Quality Project Execution a Key ABB Optimized Spec Strong Project Manager Previous Successes with MV GIS No Complaints from Warner Bros. No Scope Changes Project Completed One Month Early
Case Studies City of Burbank Hollywood Way Downtown Location Critical Schedule Freeway Off Ramp Negotiated Project Off Ramp Added to Scope No Scope Change Commitment Same Team as Capon Substation Project Completed On Time In Spite of Surprises from CalTrans and PacBell
Case Studies Commonwealth Edison Small downtown site Architecturally pleasing to neighborhood Site coordination/permits Reliability/quality/safety Short timeframe GIS w/ small footprints Upgradeable from 69 to 138kV Capture Team approach Project schedule management for cutover Substations built ahead of schedule Control/power cable interfaces coordinated thru one High safety/quality
Bristol-Myers Squibb 69/13 kv Modula Substation Customers largest R&D facility needed better reliability in their electrical supply Three previous outages cost customer $7 billion dollars (Lost 3 FDA approvals) ABB designed a highly reliable and redundant 7 breaker 69 kv ring bus Modular substation with 3-25 MVA transformers Benefit Meet customer time frame ( 8 months) and budget No outages during the cut over Status Commissioned: Sept 2003 Energization: Oct 2003
San Isabel Electric Association 115kV/12.47, 12/20/25 MVA Pueblo West load growth required new substation to meet summer load 115/12.47kV substation required in service within 7 months Project is RUS financed ABB s pre-designed Modular substation met budget and saved 4 months off Coops completion time Benefit Modular design allows flexibility and future growth Status Commissioned: August 2003 Energization: 2 QTR 2004
TXU Energy Services, Baylor 138kV to 12.47kV, 16/22.5 MVA 138 kv to 12.47 kv 16/22.5 MVA dual transformer installation needed in 6 months Compact design due to limited site space Flexibility to add for future ABB substation based upon standardized PS -1 design Total turnkey, flexible design and short installation time frame Benefit Completely designed, installed, and commissioned in 6 months Status Commissioned: Nov 2003 Energization: Dec 2003
Modular Cap Bank Projects Old Dominion Electric 69kV, 11.8MVAR single step bank Montana-Dakota Utilities Hettinger Substation: 115kV, 15 MVAR two step bank Baker Substation: 115kV, 15MVAR two step bank City Public Service, San Antonio,Tx. Lytle Substation: 138kV, 14MVAR single step bank Figure 1: 69kV, 11.8MVAR
PG&E Metcalf 230kV AIS Substation ed to relocate 230 kv lines, replacement of breakers and installation of transformer prior to summer peak. Tight schedule and budget, no internal resources to execute ABB awarded the contract based on technical solution and ability to meet schedule Benefit Completed on schedule and budget Additional capacity added to system Status Commissioned and Energized May 31,2003.
Southern Illinois Power Cooperative 161kV AIS Substation 161 kv switchyard needed to be in operation in 10 months Turnkey solution, no in house resources to execute All risk to execute by due date on ABB ABB typical conventional switchyard design met budget and time frame Benefit Increase system reliability Able to bring needed capacity into system prior to summer peak Status Commissioned: April, 2003 Energization: May 1, 2003
First Energy Resource & Time Constraints Customer need Four- 34.5 kv to 13.2 kv substations in six months Compact design To meet spec requirements Single point contact Tight budget ABB worked with customer to develop AIS solution that satisfied all customer technical requirements. 95% of the solution incorporates ABB equipment Benefit Able to meet customer lead time, target price and technical requirements