Automotive Industry in Rhône Alpes Region - France

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1 Automotive Industry in Rhône Alpes Region - France New Energy Power Body/Cab Interior Electronic Electronic Simulation Cab Interior / and and Powertrain Driveline Body - Coating Comfort Embeded calculation Systems tools Acoustics Mesure and software Lean Management

2 Power employees Turnover > 10 billions Euro Nb firms > 200 Challenges Reduction of fuel consumption (and CO2 emission) Develop new fuel technologies and powertrain (hybridation, hydrogen) New energy Powertrain Total, CEA, IFP, EDG-GDF, Alsthom Transport Renault Trucks, Electricfil automotive, EMT 74, Valeo, Federal Mogul, Florence et Peillon, ITW Bailly Comte, Mecaplast, Metaltemple, MGI Coutier, Porcher Industrie, Rencast, Robert Bosch France, Saint-Jean Industrie, Thyssenkrupp Mavilor, Ugitech, Valeo Rhône Alpes, Region leader in mecatronics Driveline ACI Villeurbanne, Arvinmeritor, Araymond, Contitech Anoflex, Dura Automotive Systems, Electricfil, JTKET, Metaldyne, Nexans, Porcher Industries, Rencast, Saint Jean Industries, SNR Roulements, Teleflex automotive, Tyco,, Ugitech, Valeo, ZF Core competency : metal moulding

3 Body/Cab Interior Figures in Rhone Alpes Region Turnover employees > 4,5 billions Euro Nb firms > 140 Body - Signalisation - Coating Cab interior/confort Alliance Metal, A Raymond, Inoplast, Pastic Omnium,, Rhodia, MGI Couthier, Valeo, Visions Systems, Vignal Systems MGI Couthier, Electricfil automotive, Gerflor, Grupo Antolin Loire, B4 Tommasini, MGI Coutier Plastique, Saint Gobain Vetrotex, Vision Systems Challenges Weight reduction Recycling Security Comfort/Design 3 core competencies : Platics and Composites Pièces métalliques Coating

4 Electronics and embedded sensors Challenges Active Security / help to drive Mecatronis/active control On board calculator, multiplexing Reliability and simplification Electromagnetic interference / compatibility Safety/reliability Nb firms > 350 Turenover > 6 billion > pers Nb laboratories > 40 ~120 players already focused on automotive market Components, sensors, connectors,, integarated cicuits Embedded systems, equipments Consulting and engineering Electricfil automotive, Crouzet Automatismes, B2I, E2V, SENSOREX, Nexans, ULIS, ST Microelectronic, ULIS, Cedrat Technologies, PGES Adeneo, Akka Technologie, Alpes DEIS, B2I, Derell, EFS, Eurotech, Flip Technology, NSI, RADIALL, Sesaly Adeneo, Akka Technologie, Alpes DEIS, B2I, Cedrat, Centralp, Derell, EFS, ERECA, Eurotech, NSI, Secad, Serelec, Teleflow

5 Acoustics and Vibration Players in Rhone Alpes Region Challenges Noise annoyance reduction Severization of truck and commercial vehicles regulation Improvment of acoustic comfort Preservation of acoustic performances (in case of weight reduction programms) Reliability improvment Calculation and measurement Vehicles manufacturers Research laboratories Acoustic systmes manufacturers Test laboratories Vibratec, 01DB Metravib, Dynae, dbvib, MicrodB, Fluorem Renault Trucks, Irisbus CSTB, INRETS, INSA LVA LDMS LaMCos, ECL LMFA LTDS Marmonnier, Carpenter Environntech, Sopavib, Adetests, VSEM, Matériaux : Laboratoire de rhéologie des matières platiques UMR Ingénierie des matériaux polymères (42), MATEIS (69 Toll conversion : GESSIL (38), le Groupe BAULE (26), CES (26), SDCM Giroud (38), Capla (69), KLE Industrie (69) Recycling: Aliapur (pneus usagés) Elastomer and viscoelastic material Manufacturers Polyone France (01), Triangle (01), Courbis (26), Multibase (38), Dow Corning (69)

6 Simulation softwares and measurement Nb firms > 120 Turnover > 250 million Nb Laboratories > 20 > pers ~120 players already focused on automotive market Simulation, Calculation, Modeling 3D Modeling et analyses d organes mécaniques études thermiques (freins, moteur ), hydrauliques, fluidiques, acoustique et vibration simulateur de crash, prototypage numérique, calculs probalistes Control and mesaurement management dimentional control, procédé de mesure de corrosion, mesure des signaux électriques Contrôle de flux, usure, caractérisation acoustique et vibratoire Automatism and process management systèmes automatisés, commandes numériques, IHM pilotage et suivi des ateliers

7 Lean Management Challenges for the Automotive Industry Delete all wastage cause Produce Just in Time, just in quantity according to the demand of the customer in the wished timing Players Club Lean Rhône-Alpes, 200 participants Institut Lean France, membre agréé du Lean Global Network, qui réunit les meilleurs spécialistes internationaux du Lean LEAN engaged companies Insitutions LEAN Univesity Electricfil, Plastic Omnium, Bosch, ARaymond, Caterpillar ARDI Performance, Thésame, CEFORALP ECAM, INSA,IUT Annecy, Goal : Become the first Lean Cluster in for Automotive Industry in France From «Lean Production» to «Lean Management», Setting up an «Extended Lean Entreprise», with the customers in a Lean Supply Chain

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