TeSys motor starters - open version. 3 TeSys U starter-controller. Presentation. TeSys U starter-controllers. Presentation

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1 Presentation TeSys motor starters - open version 0 Presentation The TeSys U starter-controller is a D.O.L. starter () which performs the following functions: b Protection and control of single-phase or -phase motors: v isolation and breaking function, v overload and short-circuit protection, v thermal overload protection, v power switching. b Control of the application: v protection function alarms, application monitoring (running time, number of faults, motor current values,...), v logs (last faults saved, together with motor parameter values). TeSys U starter-controller These functions can be added by selecting control units and function modules which simply clip into the power base. This late customisation is even possible after power and control circuit wiring has been completed. TeSys U is a flexible range that meets the current and future needs of system builders, panel builders and machine manufacturers, as well as those of additional systems. From design through to operation, TeSys U offers many advantages and simplifies the selection of components in comparison with a traditional solution. - the breaking, isolation and contactor functions are incorporated in a single block; this means fewer references to be ordered and easy selection without any risk of error, because a single reference covers all needs up to Kw. - the control unit has a wide setting range. It can operate on a d.c. or a.c. supply. The number of references required is divided by 0, compared with traditional solutions. The compact components in the TeSys U range are mounted on a single rail, so optimising the amount of space required in enclosures. By eliminating power wiring between the circuit-breaker and contactor, TeSys U reduces installation times in enclosures. Setting-up accessories simplify or completely eliminate wiring between components and eliminate the risk of errors. Starter-controller Consists of a power base and a control unit. 0 Power bases The power base is independent of the control voltage. It is available from 0 to kw at 00 V. It incorporates the breaking function with a breaking capacity of 0 ka at 00V, total coordination (continuity of service) and the switching function. b ratings are available: 0 A and 0 A. b Non-reversing (LUB) and reversing (LUB). Control units These must be selected according to the control voltage, the power of the motor to be protected and the type of protection required. b Standard control unit (LUCA): satisfies the basic protection requirements for motor starters: overload and short-circuit. b Magnetic control unit (LUCL): when fitted upstream of a variable speed drive or soft start-soft stop unit and used in conjunction with an LUB or LUB power base, this unit provides isolation and short-circuit protection of the motor starter. b Advanced control unit (LUCB, LUCC or LUCD): allows additional advanced functions such as alarm, fault differentiation,... b Multifunction control unit (LUCM): suitable for the most sophisticated control and protection requirements. The control units are interchangeable without rewiring and without using tools. They have a wide range of adjustment (range of ) and low heat dissipation, due to the fact that bimetallic overload protection components are no longer used. () For use with resistive and inductive loads. Control of d.c. or capacitive loads is not possible. /

2 Presentation (continued) TeSys motor starters - open version Control options Function modules can be used to increase the functions of the starter-controller. Function modules Must be used in conjunction with advanced control units. types are available: b Thermal overload alarm (LUF W0). b Thermal fault and manual reset (LUF DH). b Thermal fault and automatic or remote reset (LUF DA0 and LUF DA0). b Indication of motor load (LUF V), which can also be used in conjunction with the multifunction control unit. All alarm and fault information processed by these modules is available on digital contacts. Communication modules The information processed is exchanged: b Via a parallel bus: v parallel wiring module (LUF C00). 0 b Via a serial bus: v AS-Interface modules (ASILUF C and ASILUF C), v Profibus DP module (LUL C0), v CANopen module (LUL C0), v DeviceNet module (LUL C0), v Advantys STB module (LUL C). v Modbus modules (LUL C0 and LUL C0). They must be used in conjunction with a c V control unit and require a c V supply voltage. Connection to other protocols, such as Fipio, is possible via gateway modules (LUFP) or via the TeSysPort for Ethernet. Auxiliary contact modules (LUFN) possible configurations: N/O, N/O + N/C or N/C. Auxiliary contacts They provide the following information: fault signalling and rotary knob in "ready" position. Power options Reverser block Allows a non-reversing power base to be converted to reversing operation. The reverser block (LUM) is mounted directly beneath the power base without modifying the width of the product ( mm). The reverser block (LUM) is mounted separately from the power base when the height available is limited. Limiter-disconnector LUA LB This unit is mounted directly on the power base. It allows the breaking capacity to be increased up to 0 ka at 00 V, with a visible break. Setting-up accessories Plug-in terminal blocks The control terminal blocks are of the plug-in type, so allowing wiring to be prepared away from the machine or the replacement of products without rewiring. Control circuit pre-wiring system Numerous pre-wired accessories provide simple, clip-in connections, e.g. connection of reverser control terminals,... 0 /

3 Presentation (continued) TeSys motor starters - open version Structure of a motor starter Coil cut-out contact built into the handle as standard Mirror auxiliary contacts built-in as standard, mechanically linked to the power poles /L /L /L Disconnection and breaking Short-ciircuit protection Overload protection Control unit /NO /NO /NC /NC Power switching /T /T /T A A Low consumption technology coil /L /L /L Control unit Motor starter structure Reverser /T /T /T Pre-wiring Reverser /T /T /T A B A B A Disconnection and breaking Short-ciircuit protection Power switching Variable speed control In Variable speed controller Understanding the commercial references through a comparison with a traditional motor starter Contactor family TeSys D Amp category AC Coil voltage : 0 V 0/0 Hz Nonreversing Circuitbreaker family Size of product ( mm wide) TeSys D Rating Auxiliary contact (for cut-out of contactor coil) Power combination block 0 Startercontroller family Power base For ratings up to A Startercontroller family Wide range control unit Standard Control voltage e.g.. : 0 0 V AC/DC Rating e.g.. : A /

4 Presentation (continued) TeSys motor starters - open version Selection CONTROL UNIT POWER BASE Maximum standard power ratings of -phase motors 0/0 Hz Setting range Reference to be completed by adding the voltage code Control circuit voltages (V) For D.O.L. starting non-reversing Instantaneous auxiliary contacts built-in as standard. For D.O.L. starting reversing Reference to be completed by adding the voltage code or Reference Rating Auxiliary contacts Auxiliary contacts Auxiliary contacts Number of contacts Power pole status References Signalling contacts Signalling contacts Number of contacts Power base Fault signalling Removable terminal block Position of rotary knob References 0 /

5 Presentation (continued) TeSys motor starters - open version Standard control unit Magnetic control unit LUCA Class 0 - -phase (see page /) LUCL For use with a variable speed controller or a soft start-soft stop unit (see page /) b Protection against overloads and shortcircuits. b Protection against phase failure and phase imbalance. b Earth fault protection (equipment protection only). b Manual reset. b Short-circuit protection Manual Reset b Motor thermal overload protection must be provided by the variable speed controller or soft starter. Power base LUB or LUB Thermal overload signalling module and manual reset LUF DH (see page /) Thermal overload signalling modules and automatic or remote reset LUF DA0 and LUF DA0 (see page /) Thermal overload alarm module LUF W0 (see page /) Motor load indication module LUF V (see page /) Auxiliary contact modules LUF Npp (see page /) Parallel wiring module LUF C00 (see page /) Fault signalling contacts LUApp (Depending on configuration) (see page /) 0 Note: the colour indicates possible combinations with the selected control unit. Example: function module LUF DH can only be used with an advanced control unit. /

6 Advanced control unit LUCB Class 0 - -phase LUCC Class 0 - single-phase LUCD Class 0 - -phase (see page /) Multifunction control unit LUCM Classes to 0 - single-phase and -phase (see page /0) b Same functions as the standard control unit b In addition, in conjunction with a function module: v fault differentiation with manual reset, v fault differentiation with remote or automatic reset, v thermal overload alarm, v indication of motor load. b Same functions as the standard control unit b In addition, reset parameters can be set to manual or automatic. b Protection function alarm. b Indication on front panel or on remote terminal via Modbus RS port. b Log function. b Monitoring function, indication of main motor parameters on front panel of the control unit, or via a remote terminal b Differentiation of thermal overload and magnetic fault. b Overload, no-load running. AS-Interface communication modules () ASILUF C and ASILUF C (see page /) Profibus DP communication module () LUL C0 (see page /0) CANopen communication module () LUL C0 (see page /) DeviceNet communication module () LUL C0 (see page /) Advantys STB communication module () LUL C (see page /0) Modbus communication modules () LUL C0 and LUL C0 (see page /) 0 () Communication modules can only be combined with a c V control unit (LUCp pp BL). /

7 Application examples TeSys motor starters - open version Application Starting and protection of a pump. Operating conditions b Power: kw at 00 V. b In: A. b Maximum of 0 class 0 starts per hour. b Duty class S. b -wire control: v Start button (S), v Stop button (S), b Control circuit voltage: a 0 V. Products used Description Item Quantity Reference Page Power base LUB / A with screw clamp connections Standard control unit LUCA FU / 00 Functions performed b Short-circuit protection with level of protection of 0 ka at 00V. b Total coordination of protection devices conforming to EN 0-- (continuity of service) in case of a short-circuit. b Electronic protection against thermal overloads with an adjustment range of. b Load switching ( million operating cycles in category AC- at In). b Indication of motor status by N/C or N/O contact. b Interlock between the motor starter control and the position of the rotary knob; not possible to start the motor when the knob is in the OFF position. Scheme /L /L /L 0 V C.U. /T U /T V /T W A A M 0 /

8 Application examples TeSys motor starters - open version 00 Application Expansion of an existing installation for improved control of its operation. Operating conditions Monitor the status of the motor and obtain alarm signalling by a digital contact in order to improve operation of the pump and anticipate a complete stoppage due to thermal overload. Additional products used Description Item Quantity Reference Page Replace the standard control unit with an advanced control unit and insert a thermal overload alarm function module. Advanced control unit LUCB FU / Alarm function module LUF W0 / Functions performed b Alarm information is generated by the advanced control unit and is processed by the thermal overload alarm function module to make it usable. b The advanced control unit includes a thermal trip Test button on its front panel. Scheme /L /L /L 0 V C.U. LUF W0 Alarms Module /T U /T V /T W A A 0 0 To application M Other versions The advanced control unit can provide other functions, depending on the type of function modules used (instead of the LUF W module described above): - thermal fault signalling with function modules LUF DA0, LUF DA0 or LUF DH, - indication of motor load with function module LUF V. This module delivers a -0 ma analogue signal, which is proportional to the average -phase current drawn by the motor. This allows the load current to be monitored and provides access to other application functions using this value, or to predictive or preventive maintenance possibilities (replacement of the motor before it breaks down). 0 /

9 Application examples TeSys motor starters - open version 0 Application Manual control of a -position turntable. Operating conditions b Power:. kw at 00 V. b In: A. b 0 starts per hour b Duty class S. b -wire control: v Pushbutton for Position (S), v Pushbutton for Position (S), v Stop button (S), b Stopping at the positions is achieved by limit switches S and S. b Control circuit voltage: a V. Products used Description Item Quantity Reference Page Power base, reversing, LUB FU / A with screw clamp connections Standard control unit LUCA FU / Functions performed b Short-circuit protection with level of protection of 0 ka at 00V. b Total coordination of protection devices conforming to EN 0-- (continuity of service) in case of a short-circuit. b Electronic protection against thermal overloads with an adjustment range of. b Load switching ( million operating cycles in category AC- at In). b Interlock between the motor starter control and the position of the rotary knob; not possible to start the motor when the knob is in the OFF position. Electrical interlocking is ensured by pre-wired connector LUM RC included on base LUB. The design of the reversing power block makes mechanical interlocking unnecessary. Scheme (manual control) /L /L /L LUB Reverser Motor Controller U V W /T /T /T A B A B A C.U. M V 0 /0

10 Application examples TeSys motor starters - open version 0 00 Application Monitoring operation of a surface pump in a water treatment plant to avoid dry running, which could lead to destruction of the pump. Operating conditions b Power: kw at 00 V. b In:. A. b Duty class S. b Control circuit voltage: c V. b Control-command by PLC and serial link using the Modbus protocol. Products used Description Item Quantity Reference Page Power base A without connections LUB 0 / Multifunction control unit LUCM BL /0 Modbus communication module LUL C0 / Pre-wired coil connection LUB NC / Connection of communication module output terminals to the coil terminals Connection cable for connecting the VW A 0 Rpp / communication module to the serial bus T-junction VW A 0 TF0 / Functions performed b Short-circuit protection with level of protection of 0 ka at 00V. b Total coordination of protection devices conforming to EN 0-- (continuity of service) in case of a short-circuit. b Electronic protection against thermal overloads with an adjustment range of. b Load switching (. million operating cycles in category AC- at In). b Measurement of load current and detection of no-load running by the multifunction control unit. b Interlock between the motor starter control and the position of the rotary knob; not possible to start the motor when the knob is in the OFF position. b No-load running or operation under load. To use this function, the following parameters must be entered: v trip: the answer yes/no enables or disables the function, v time before tripping: the time period during which the value of the current must be below the tripping threshold in order to cause tripping (adjustable from to 00 s), v tripping threshold: value as a % of the load current ratio in relation to the setting current. If the ratio remains below this threshold for the time specified in the previous parameter, the product trips (adjustable from 0 to 00 %). b Indication of the various motor starter statuses and currents. Schemes Modbus profile IEC Commands (Register 0) Status (Register ) Forward running Bit 0 Ready (available) Reverse running Bit Poles closed Reserved Bit Fault Reset Bit Alarms Reserved Bit Tripped Connection test Bit Reserved reset enabled Reserved Bit A-A powered Reserved Bit Motor running Reserved Bit Motor current % (bit 0) Reserved Bit Motor current % (bit ) Reserved Bit 0 Motor current % (bit ) Reserved Bit Motor current % (bit ) Reserved -phase control Bit Motor current % (bit ) Reserved Bit Motor current % (bit ) Reserved Bit Reserved Reserved Bit Motor starting /L /T U /L /T V M /L C.U. /T W LUCM V Aux V Multifunction LUL C0 Control Unit + D (B) D (A) Gnd Modbus LUB NC Pre wired coil LO LI LI V V c Aux COM Modbus Module D (B) D (A) Gnd VW A 0 TF0 Other functions The multifunction control unit incorporates other control and protection functions, such as: monitoring and control of phase current, alarm, Module LUL C0 also provides a programmable output and two configurable discrete inputs. 0 /

11 References TeSys motor starters - open version Non-reversing power bases 0 0 Two versions of control connection configuration are available: b connection by screw terminals, plug-in control terminal block, b without connections. This version enables wiring to be prepared in advance and is recommended when a communication module is required (allowing the use of control connection prewiring accessories) or when a reverser block is to be mounted by the customer. Power bases for non-reversing D.O.L. starting () Connection Item Rating Reference Weight Power Control () y 0 V 00 V 0 V A A A These bases have auxiliary contacts: N/O (-) and N/C (-) which indicate the closed or open position of the power poles. LUB p LUB p0 A low power internal contact allows power supply to the control unit to be switched off when the rotary knob is no longer in the ON position. The power bases must be used in conjunction with a control unit, see pages / to /0 00 Screw clamp terminals Screw clamp terminals LUB 0.00 LUB 0.00 Without + LUB 0 0. connections LUB 0 0. Terminal block for power bases without connections Connection For base Item () Reference Weight Screw clamp terminals LUB 0 or 0 + LUB N 0.0 LUB p () Rated breaking capacity for operation on short-circuit (Ics), see table below. For higher values, use current limiters, see page / Volts () ka () The various sub-assemblies are supplied assembled but they are easy to separate, as shown in the illustration. () For 0 V, use phase barrier LU SP0. Other versions Power bases without built-in short-circuit protection device (short-circuit protection by circuit-breaker or separate fuses). Please consult your Regional Sales Office. 0 Characteristics: pages / to / / Dimensions: pages /0 and / Schemes: pages / to /

12 References TeSys motor starters - open version Reversing power bases 0 00 LUB p Two versions of control connection configuration are available: b connection by screw terminals, plug-in control terminal block, b without connections. This version enables wiring to be prepared in advance and is recommended when a communication module is required (allowing the use of control connection prewiring accessories). Power bases for reversing D.O.L. starting, pre-assembled Connection Item Rating Reference, to Weight Power Control () y 0 V 00 V 0 V be completed) () A A A These bases have two N/O common point contacts (--) which indicate nonreversing and reversing operating status. Screw clamp terminals Screw clamp terminals Without connections + LUB pp.0 LUB pp.0 LUB A0pp.0 LUB B0pp.0 Power bases for reversing D.O.L. starting for customer assembly A reverser block should preferably be combined with a non-reversing power base without connections to create a reversing starter-controller. The built-in N/O (-) and N/C (-) contacts are used for electrical interlocking between the reverser block and the base; they are therefore no longer available as output contacts. The reverser block has two N/O common point contacts (--) which indicate non-reversing and reversing operating status. A reverser block Connection Item () Reference, to be completed) () For mounting directly beneath the power base For mounting separately from the base (screw or rail fixing) Power Screw clamp terminals Screw clamp terminals Control Without connections Without connections Weight LUM B0pp 0.00 LUM B0pp LUB p Accessories Description Item Application Reference Weight Control terminal block Reversing power base without LU M 0.0 connections LUB A0pp or B0pp Reverser block LUM B0pp LU M 0.0 for direct mounting beneath power base Reverser block LUM B0pp LU M 0.0 for mounting separately from power base Reverser block LUM B0pp for mounting separately from power base LUM R 0.00 Control circuit pre-wiring components Description Item Reference Weight Pre-wired connector () LUM RC 0.0 () The various sub-assemblies are supplied assembled but they are easy to separate, as shown in the illustration. () Select the same control voltage as that of the control unit. Standard control circuit voltages: Volts 0 0 c BL a B c or a ES () FU () () For control connection between a power base and a reverser block, for direct mounting. () c : V, a : V. () c : 0 0 V, a : V. Other versions Power bases without built-in short-circuit protection device (short-circuit protection by circuit-breaker or separate fuses). Please consult your Regional Sales Office. LUM + LU M + LUM R 0 Characteristics: pages / to / Dimensions: pages /0 and / Schemes : pages / to / /

13 Presentation TeSys motor starters - open version Add-on contact blocks and auxiliary contact modules Contact states depending on the product status Position of rotary knob References of add-on contact blocks and auxiliary contact modules Terminal referencing Off Indication on front panel N/O pole contact N/C pole contact LUF N - or LUF N0 - - or LUF N0 - - or LUF N - or LUB N - OFF 0 LUB N - N/O contact any fault LUA C0 - LUA C00 No terminal block N/C ontact any fault LUA C - LUA C0 No terminal block N/O contact product ready LUA C0 - LUA C00 No terminal block LUA C - LUA C0 No terminal block Ready to operate 0 Start Tripped on short-circuit TRIP I>> Tripped on thermal overload Manual reset mode TRIP 0 Automatic reset on thermal overload fault mode Remote reset mode 0 0 N/O contact N/C contact in closed position. in open position. 0 Characteristics: page / Schemes: page / /

14 References TeSys motor starters - open version Add-on contact blocks and auxiliary contact modules References Auxiliary contacts Signalling and composition Cabling Item Reference Weight N/C fault signalling contact (-) and N/O contact (-) indicating rotary knob in ready position N/O fault signalling contact (-) and N/O contact (-) indicating rotary knob in ready position Screw clamp terminals Without connections Screw clamp terminals Without connections + LUA C 0.00 LUA C LUA C LUA C LUB + LUA + LUF N + LUA E0 N/O contacts Contacts open, rotary knob in OFF position Contacts closed, rotary knob in ready position Screw clamp terminals LUA E0 0.0 Auxiliary contact modules for connection by screw clamp terminals Module with contacts indicating the status of the starter-controller power poles Operation: a or c 0 V, I th: A Composition Item Reference Weight N/O contacts (- and -) LUF N N/C contact (-) and N/O contact (-) LUF N 0.00 N/C contacts (- and -) LUF N Accessories Description For use on Item Reference Weight Screw clamp terminal blocks LUA C0 LUB C 0.0 LUA C00 LUB C0 0.0 Blanking covers Location for auxiliary contact, communication or function module Location for add-on contact blocks LUC 0.00 LUC Characteristics: page / Schemes: page / /

15 References TeSys motor starters - open version Power connection pre-wired system, limiter blocks and accessories Pre-wired system for power connections up to A Description Application Pitch mm Sets of -pole A busbars Item Sold in lots of Unit reference Weight tap-offs GV G 0.0 GV G 0.0 tap-offs GV G 0.0 GV G 0.00 tap-offs GV G 0. GV G 0.0 tap-offs GV G 0.00 Protective end cover Terminal block for supply to one or more busbar sets For unused busbar outlets Connection from the top GV G GV G Pre-wired system for power connections up to 0 A The busbar system can be screw-mounted onto any type of support. Set of -pole busbars: -phase + neutral or -phase + common Number of tap-offs at mm intervals Item Length For mounting in enclosure width Reference Weight mm mm 00 AK JB 0.00 Removable -phase power sockets Number of points used on the busbar system Thermal current Item Cable lengths Sold in lots of Unit reference Weight 00 AK PC () AK PC () AK PCL () 0.00 Limiter blocks and accessories Application Item Breaking capacity Iq y 0 V 0 V Mounting Unit reference Weight ka ka Limiterdisconnector () () Direct on power base LUA LB () 0.0 Current limiter () 00 Separate LA LB0 0.0 Limiter cartridge 0 0 Limiter-disconnector LUA LF 0. Clip-in marker holder On power base, on reverser block, on parallel link splitter box LAD 0 () 0.00 () The rated peak current for power sockets AK PCpp is ka. When used in association with power bases LUBpp, the prospective short-circuit current must not exceed ka. () Supplied with limiter cartridge. () These devices make it possible to increase the breaking capacity of the power base. () Sold in lots of 00. () The limiter must be mounted on an LUB or LUB power base. The limiter can therefore not be common to several motor starters. 0 Dimensions: pages /0 and / /

16 0 References (continued) TeSys motor starters - open version Power connection pre-wired system, limiter blocks and accessories Phase barrier Phase barrier LU SP0 must be used: b To build a UL 0 type E certified starter (Self Protected Starter). Without the phase barrier, the starter-controller is certified UL 0. b If the starter-controller is to be used on an operational voltage of 0 V. Description Item Application Mounting Reference Weight Phase barrier LUB or LUB or 0 LUB or LUB or 0 LUA LB Direct on LU SP terminals L, L, L Door interlock mechanisms Description Item Reference Weight Fixing kit () () + LU AP Door-mounted black handle on blue front plate, IP LU AP 0.0 Door-mounted red handle on yellow front plate, IP LU AP 0.0 Handle for mounting in the MCC drawer (Motor Control Centre) LU AP0 0.0 () The fixing kit includes a bracket and a shaft extension (maximum depth 0 mm). () To use the fixing kit with a D.O.L. reversing power base, only reverser block LU M must be used. 0 TEST RESET 0 Dimensions: pages /0 and / /

17 Selection TeSys motor starters - open version Control units Operating characteristics Control units Standard Advanced Multifunction LUCA LUCB LUCC LUCD LUCM Thermal overload protection Overcurrent protection. x the setting current to x the setting current Short-circuit protection Protection against phase loss. x the max. current Protection against phase imbalance Earth fault protection (equipment protection only) Tripping class Motor type -phase Single-phase -phase Single-phase and -phase Thermal overload test function Overtorque No-load running Long starting time Reset method Manual Parameters can be set Automatic or remote With function module, or parameters Parameters can be set can be set via the bus with a communication module, see chart Parameters can be set via the bus with below. a communication module (see below). Alarm Log function Thermal overload alarm only with function module or communication module, see below. Possible for each type of fault. Indication on front panel of the control unit, via remote terminal, via PC or via PDA (). With communication modules to make use of these alarms via a bus, see below. Log of the last trips. Number of starts, number of trips, number of operating hours. Monitoring function Display of main motor parameters on front panel of the control unit, via remote terminal, via PC or via PDA (). With function modules () Thermal overload alarm Thermal overload signalling and manual reset With module LUF W With module LUF DH Thermal overload signalling and automatic or remote reset Indication of motor load (analogue) With modules LUF DA0 and LUF DA0 With module LUF V With communication module or via Modbus port on control unit LUCM () Starter status (ready, running, fault) With any communication module Reset method Parameters can be set via the bus Alarm With modules LUL C0, LUL C0, LUL C, LUL C0, LUL C0 and Remote reset via the bus Indication of motor load LUL C0 (thermal overload alarm only). With module LUL C0, LUL C0, LUL C, LUL C0, LUL C0 and LUL C0 and Modbus port on the control unit (alarm possible for all types of fault). Fault signalling and differentiation Remote programming and monitoring of all functions With modules LUL C0, LUL C0, Log function Monitoring function LUL C, LUL C0, LUL C0 and LUL C0 and Modbus port on the control unit. 0 Built-in function () PDA: Personal Digital Assistant. () Mounting possibilities: function module or communication module. Function provided with accessory /

18 References TeSys motor starters - open version Standard and advanced control units 0 0 LUCA pppp LUCB pppp Description Extraction and locking handle Test button (on advanced control unit only) Ir adjustment dial Locking of settings by sealing the transparent cover Sealing of locking handle Standard control units Maximum standard power Setting ratings of -phase motors range 0/0 Hz Clip-in mounting on power base Rating Reference, to be completed by adding the voltage code () Weight 00/0 V 00 V 0 V kw kw kw A A Class 0 for -phase motors and LUCA Xpp and LUCA Xpp and LUCA 0pp 0... and LUCA pp 0... LUCA pp 0.. LUCA pp 0. LUB p + LUCA pppp Advanced control units Pressing the Test button on the front panel simulates tripping on thermal overload. Class 0 for -phase motors and LUCB Xpp and LUCB Xpp and LUCB 0pp and LUCB pp LUCB pp 0.0. LUCB pp 0.0 Class 0 for single-phase motors and LUCC Xpp and LUCC Xpp and LUCC 0pp 0.0. and LUCC pp 0.0. LUCC pp 0.0. LUCC pp Class 0 for -phase motors and LUCD Xpp and LUCD Xpp and LUCD 0pp and LUCD pp LUCD pp 0.0. LUCD pp 0.0 () Standard control circuit voltages: Volts 0 0 c BL (), () a B c or a ES () FU () () Voltage code to be used for a starter-controller with communication module. () d.c. voltage with maximum ripple of ± 0 %. () c : V, a : V. () c : 0 0 V, a : V. LUB p + LUCB pppp 0 Characteristics: pages / and / Schemes: page / /

19 References TeSys motor starters - open version Multifunction control units 0 Description Extraction and locking handle Built-in display window ( lines, characters) -button keypad c V auxiliary power supply Modbus RS communication port. Connection by RJ connector. Sealing of locking handle 0 LUCMppBL The display window and keypad allow: b in configuration mode: local configuration of protection functions and alarms, b in run mode: display of parameter values and events. The Modbus communication port is used to connect: b an operator terminal, b a PC, b a Personal Digital Assistant (PDA). Multifunction control units Parameter entry, monitoring of parameter values and consultation of logs are carried out: b b b either on the front panel, using the built-in display window/keypad, or via an operator terminal, or via a PC or a PDA with PowerSuite software, or remotely, via a Modbus communication bus. b Programming of the product via the keypad requires a c V auxiliary power supply. Maximum standard power ratings of -phase motors 0/0 Hz Setting range Clip-in mounting on power base Rating Reference () Weight 00/ V 00 V 0 V kw kw kw A A and LUCM XBL and LUCM XBL and LUCM 0BL 0. LUB p + LUCM ppbl.. and LUCM BL 0... LUCM BL 0.. LUCM BL 0. TeSys U user s manual () Application Language Reference Weight On CD-Rom Multi-language () LU CD XBT NU00 HMI terminal This compact Magelis terminal enables the parameters of multifunction control unit LUCM to be read and modified. It is supplied pre-configured to provide dialogue with (Modbus protocol, application pages and alarm pages loaded). Starter-controller alarm and fault management takes priority. Language Display window Supply voltage Reference Weight Multi-language () lines of 0 characters c V XBT NU Connecting cable () Function Length Type Reference Weight Connects terminal XBT NU00 to a multifunction control unit.. m SUB-D -way female - RJ XBT Z 0.00 () Input voltage c V with maximum ripple of ± 0 %. () The CD-Rom contains user s manuals for the AS-Interface and Modbus communication modules, multifunction control units and gateway modules, as well as the gateway programming software. () English, French, German, Italian, Spanish () If a terminal is used with several control units, this cable can be connected to a Modbus hub or to T-junctions (see page /). Characteristics: pages / and / Schemes: pages / to / /0

20 References TeSys motor starters - open version Function modules Function modules Output Item Application Reference Weight Thermal overload signalling and manual reset Module LUF DH makes it possible to differentiate thermal overload and shortcircuit faults. (The short-circuit fault can then be signalled via add-on contact blocks LUA C). The module includes two contacts for thermal overload signalling, as well as an LED on the front panel. To reset the motor starter, the operator must use the rotary knob on the power base. The module can only be used with an advanced control unit and requires an a/c 0 V external power supply. 0 N/O + N/C a or c 0 V LUF DH 0.00 Thermal overload signalling and automatic or remote reset These modules make it possible to differentiate thermal overload and short-circuit faults. (The short-circuit fault can then be signalled via add-on contact blocks LUA C). The modules include one contact for thermal overload signalling, as well as an LED on the front panel. A second contact (terminals Z-Z) must be wired in series with terminal A of the motor starter. In the event of a thermal overload fault, this wiring allows motor control to be switched off. The rotary knob on the power base will then stay in the ready position. Resetting of the motor starter is automatic after the required motor cooling time if terminals X-X are linked by a strap, or remote by pulsed closing of a volt-free contact connected to terminals X-X. LUB p + LUCB pppp + LUFW 0 or LUF Vp These modules can only be used with an advanced control unit and require an a/c 0 V external power supply. Note: Terminals X-X are not isolated from the signalling module power supply. For remote resetting, use a volt-free contact specific to each module to be reset. N/C a or c 0 V LUF DA0 0.0 N/O a or c 0 V LUF DA % ma 0 ma. kw kw. kw Thermal overload alarm Through load shedding, this module makes it possible to avoid stoppages in operation due to overload tripping. Imminent thermal overload tripping is displayed as soon as the thermal state exceeds the threshold of 0 % (hysteresis = %). Signalling is possible via an LED on the front panel of the module and externally by an N/O relay output. It can only be used with an advanced control unit, from which it takes its power. N/O a or c 0 V LUF W0 0.0 Indication of motor load This module provides a signal which is representative of the motor load status (I average/ir). b I average = average value of the rms currents in the phases, Ir = value of the setting current. b The value of the signal (-0 ma) corresponds to a load status of 0 to 00 % (0 to 00 % for a single-phase load). It can be used with an advanced or multifunction control unit. Module LUF V requires a c V external power supply. - 0 ma LUF V Characteristics: pages / and /0 Schemes: page / /

21 Presentation, functions PowerSuite software workshop PowerSuite screen on PC Presentation The PowerSuite software workshop for PC is a user-friendly tool designed for setting up the Schneider Electric control device motors: b b b b b TeSys T motor management systems Altistart soft start/soft stop units Altivar variable speed drives Lexium 0 servo drives It includes various functions designed for setup phases such as: b Preparing configurations b Start-up b Maintenance To facilitate start-up and maintenance, the PowerSuite software workshop is compatible with the Bluetooth wireless link. Functions () Preparing configurations The PowerSuite software workshop can be used on its own to generate the device configuration, which can be saved, printed and exported to office automation software. The PowerSuite software workshop can also be used to convert an Altivar or Altivar F drive configuration into one that is compatible with an Altivar. 0 PowerSuite screen on PC View of PI regulator function parameters Start-up When the PC is connected to the device, the PowerSuite software workshop can be used to: b b b v v v v b b Transfer the generated configuration Adjust Monitor. This option has been enhanced with new functions such as: The oscilloscope The high-speed oscilloscope (minimum time base: ms) The FFT (Fast Fourier Transform) oscilloscope Display of communication parameters Control Save the final configuration Maintenance To facilitate maintenance operations, the PowerSuite software workshop can be used to: b Compare the configuration of a device currently being used with a saved configuration b Manage the user s installed equipment base, in particular: v Organize the installed base into folders (electrical equipment, machinery, workshops, etc.) v v Store maintenance messages Facilitate Modbus TCP connection by storing the IP address User interface The PowerSuite software workshop can be used to: b Present the device parameters (arranged by function) in the form of illustrated views of diagrams or simple tables b Customize the parameter names b Create: v A user menu (choice of particular parameters) v Monitoring control panels with graphic elements (cursors, gauges, bar charts) b Perform sort operations on the parameters b Display text in five languages (English, French, German, Italian and Spanish). The language changes immediately and there is no need to restart the program. 0 View of the FTT oscilloscope It also features online contextual help: b On the PowerSuite tool b On the device functions by direct access to the user manuals () Certain functions are not available for all devices. See the table of available functions, page /. References: page / /

22 Functions (continued) PowerSuite software workshop Functions available for the PowerSuite software workshop Functions not listed in the table are available for all devices. Function available with devices Controller Startercontroller Monitoring Oscilloscope High-speed oscilloscope FFT oscilloscope Display of communication parameters Control Customization of parameter names Creation of a user menu Creation of monitoring control panels Sort operation on parameters Custom logic editor Soft start/ soft stop unit Drives Servo drive TeSys T TeSys U ATS ATV ATV ATV ATV LXM 0 Functions available Functions not available PowerSuite Connections () Modbus serial link The PowerSuite software workshop can be connected directly to the device terminal port or Modbus network port via the serial port on the PC. RS XGS Z RS Modbus serial link Two types of connection are possible: b With a single device (point-to-point connection), use a VW A 0 PC serial port connection kit. b With a number of devices (multidrop connection), use the XGS Z interface. ATV or ATV ATV TeSys U ATS Lexium 0 Modbus multidrop connection Modbus TCP communication network The PowerSuite software workshop can be connected to a Modbus TCP network. In this case, the devices can be accessed: b b Using a VW A 0 communication card for the Altivar and drives Using a TSX ETG 00 Modbus TCP/Modbus gateway PLC () PowerSuite Bluetooth wireless link The PowerSuite software workshop can communicate via a Bluetooth radio link if the device is equipped with a Bluetooth Modbus VW A. The adapter plugs into the device connector terminal port or Modbus network port and has a range of 0 m (class ). Modbus TCP network If the PC does not feature Bluetooth technology, use the VW A USB - Bluetooth adapter. Bridge Modbus serial link ATV or ATS ATV ATV Lexium 0 Modbus TCP connection Remote maintenance A simple Modbus TCP connection is all that is required for the PowerSuite software workshop to support remote monitoring and diagnostics. When devices are not connected to the Modbus TCP network, or it is not directly accessible, various remote transmission solutions may be used instead (modem, teleprocessing gateway, etc.). Please consult your Regional Sales Office. () Please refer to the compatibility table on page /. () Please refer to our specialist "Automation platform Modicon Premium and Unity - PL software" and "Automation platform Modicon M0" catalogues. 0 Presentation: page / References: page / /

23 References PowerSuite software workshop PowerSuite software workshop Description Composition Reference Weight PowerSuite CD-ROM b program for PC in English, French, German, Italian VW A and Spanish b Variable speed drive, starter and servo drive technical manuals VW A 0 VW A PowerSuite update CD-ROM () PC serial port connection kit for point-to-point Modbus connection RS /RS interface for multidrop Modbus connection Modbus-Bluetooth adapter () USB - Bluetooth adapter for PC b program for PC in English, French, German, Italian and Spanish b Variable speed drive and starter technical manuals VW A b x m cable with RJ connector on starter-controller or drive side and RS /RS converter with -way female SUB-D connector on PC side b For the ATV drive: converter with one -way male SUB-D connector and RJ connector b For ATV //F drives: RJ/-way male SUB-D adapter VW A b Modbus multidrop converter for connection to screw XGS Z 0.0 terminals. Requires a V c (0...0 V), 0 ma power supply () b Bluetooth adapter (0 m range, class ) with RJ connector b For PowerSuite: x 0. m cable with RJ connectors b For TwidoSoft: x 0. m cable with RJ connector and mini DIN connector b For ATV //F drives: RJ/-way male SUB-D adapter VW A 0. This adapter is required in the case of a PC that does not feature Bluetooth technology. It is connected to a USB port on the PC. 0 m range (class ) VW A 0.0 () Updates a version u V.0 with the latest available version. For versions < V.0, you should order the PowerSuite CD-Rom, VW A 0. () Please refer to the "Interfaces, I/O splitter boxes and power supplies" catalogue. () Can also be used to communicate between a Twido PLC and the TwidoSoft software workshop. 0 Presentation: page / Functions: page / /

24 Compatibility PowerSuite software workshop Compatibility of PowerSuite software workshop with the following devices () Connexion Controller Startercontroller Soft start/ soft stop unit Drives Servo drives TeSys T TeSys U () ATS ATV ATV ATV ATV LXM 0A LXM 0B LXM 0C Modbus V. V.0 V.0 V.0 V.0 V. V. V. V. V. Modbus TCP (device equipped with Modbus TCP card) Modbus TCP via Modbus TCP/Modbus gateway V. V. V.0 V.0 V. V. V. V. V. Bluetooth V. V. V. V. V. V. V. Compatible software versions Incompatible software versions Hardware and software environments The PowerSuite software workshop can operate in the following PC environments and configurations: b Microsoft Windows XP SP, SP, b Pentium III, 00 MHz, hard disk with 00 MB available, MB RAM b SVGA or higher definition monitor () Minimum software version. () TeSys U starter-controller without communication module or with Modbus LUL C0 or LUL C0 communication module. 0 Presentation: page / Functions: page / References: page / /

25 Presentation, references TeSys motor starters - open version Parallel wiring module and pre-wired coil connection components 0 Outputs for starter commands RJ connector for connecting to splitter box Presentation The parallel wiring system makes it possible to connect starter-controllers to the PLC I/O modules quickly and without any need for tools. It replaces traditional screw terminal and single wire connections. It is used with the Telefast pre-wired system (). The parallel wiring module provides the status and command information for each starter-controller. It must be used with an LUB or LUB A0BL power base and a c V control unit LUCp ppbl. Splitter boxes LU G0 and LU G0 distribute information from the PLC I/O modules to each of the starter-controllers connected to it. Splitter box LU G0 (maximum of reversing starters) is optimised for use with card TSX DMZDTK and splitter box LU G0 (maximum of reversing starters) for use with cards TSX DMZDTK and BMX DDM0K. When used in conjunction with the Advantys STB distributed I/O solution, the TeSys U starter-controller is ideal in decentralised automation architectures (). The use of dedicated parallel interface module STB EPI allows remote connection of starter-controllers. Parallel wiring module LUF C00 has: b outputs: control of starter forward and reverse running, b inputs: position of the rotary knob, fault indication and position of the poles. Each of the channels of LU G0p splitter boxes has: b outputs: control of starter forward and reverse running, in the case of a reversing starter. b inputs: fault indication and position of poles. LU G0 LU G0 Connection to the dedicated module is by means of the following cables: b RJ LURpp, for lengths less than metres, b 0 NTW 000pp, for lengths greater than metres. Parallel type connection Architecture 0 0 To PLC Parallel wiring module LUF C00 Pre-wired coil connection LUB NC Connection cable LU Rp with one RJ connector at each end Splitter box LU G0 or LU G0 for motor starters with channel connections on the PLC side by two HE 0 connectors and on the startercontroller side by RJ connectors. Connection cable TSX CDPppp with one HE 0 connector at each end. 0 Dedicated parallel interface module (STB EPI ) Power base 0 c V control unit (LUC B/D/C/M pp BL) Parallel wiring module (LUF C00) Options: add-on contact blocks, reverser blocks References Description Item Reference Weight Parallel wiring module LUF C () Please consult our "Power Control and connection components catalogue. () Please consult our "IP0 distributed inputs/outputs Advantys STB" catalogue /

26 References (continued) TeSys motor starters - open version Parallel wiring module and pre-wired coil connection components Pre-wired components simplify wiring and reduce wiring errors. Connection of communication module output terminals to the coil terminals By pre-wired connector or wire link. b Pre-wired connector: pre-wired coil connection The use of a power base without pre-wired connections is recommended. Description Pre-wired coil connection For use with power base Item Reference Weight LUB pp LUB NC 0.0 LUB pp LUM RC 0.00 LUB + LUF C00 + LUB b Wire link: Allows insertion, for example, of an emergency Stop control or a voltage interface. This type of connection must be used for a reversing starter-controller assembled using an LUM reverser block for separate mounting. When reverser block LUM and the power base are mounted side-by-side, a pre-wired coil connection LUM RC may by used. 0 Connection of parallel wiring module to the PLC No tools are required to connect the parallel wiring module to the PLC. Connection is via a splitter box which allows up to starter-controllers to be connected; a maximum of reversing starters per splitter box is allowed. The splitter box requires a c V power supply. Splitter boxes Connectors For use with Reference Weight PLC side Starter-controller side x HE 0 0-way x RJ reversing starters maximum LU G0 () 0.0 reversing starters maximum LU G0 () 0.0 LUB + LUF C00 + LUM Connection cables to the splitter box Connectors Item Length m Reference Weight x RJ connectors 0. LU R0 0.0 LU R0 0.0 LU R0 0. Connection cables from splitter box to PLC Type of connection Gauge C.s.a. Length Reference Weight PLC side Splitter box side AWG mm m HE 0 0-way HE 0 0-way HE 0 0-way x HE 0 0-way Bare wires HE 0 0-way TSX CDP TSX CDP TSX CDP TSX CDP TSX CDP ABF H0 H ABF H0 H ABF H0 H BMX FCC BMX FCC BMX FCC BMX FCC BMX FCC BMX FCC TSX CDP TSX CDP () Allows "run" and "fault" status of each starter-controller to be fed back to the PLC and transmits commands. 0 /

27 Presentation, references TeSys motor starters - open version AS-Interface communication modules 0 Presentation AS-Interface communication modules ASILUF C and ASILUF C make it easy to connect starter-controllers to the AS-Interface cabling system, and therefore allow remote control and command of these starter-controllers. Module ASILUF C features extended addresing. The various operating states of the modules (AS-Interface voltage present, communication fault, addressing fault, ) are indicated on the front panel by a green LED and a red LED. Operation of the modules is continuously monitored by auto-testing, in a way that is totally transparent to the user. Green LED: AS-Interface voltage present Red LED: AS-Interface or module fault Outputs for starter commands Black connector for connection to c V auxiliary power supply Yellow connector for connection to the AS-Interface system The incorporation of AS-Interface V.. functions allows diagnostics to be performed on the modules, either remotely via the line or locally via the ASI TERV addressing terminal. The communication modules must be connected to a c V auxiliary supply and must be used in conjunction with a c V control unit, LUCp ppbl. The product is supplied with a yellow connector for connection to the AS-Interface system, a black connector for connection to the c V auxiliary supply and a black connector for connection of the outputs. Series type connection Architecture Communication modules ASILUF C or ASILUF C Tap-off TCS ATV0N Pre-wired coil connection LUB NC V AS-Interface Information transmitted by the AS-Interface system AS-Interface profiles.d.f.0 profile and.a..e profile Data bits (command) Bit value = 0 = Command D0 (O) Stop forward Forward running Command D (O) Stop reverse Reverse running Command D (O) Not used Not used Command D (O) Not used Not used Data bits (status) Bit value = 0 = Status D0 (I) Not ready or fault Ready Status D (I) Stopped Running Status D (I) Not used Not used Status D (I) Not used Not used 0 References Description Addressing Item Reference Weight ASI LUF C 0.0 Communication modules Single slaves Extended slaves ASI LUF C 0.0 /

28 References (continued) TeSys motor starters - open version AS-Interface communication modules 00 Pre-wired components simplify wiring and reduce wiring errors. Connection of communication module output terminals to the coil terminals By pre-wired connector or wire link. LUB + ASILUF C + LUB b Pre-wired connector: pre-wired coil connection The use of a power base without pre-wired control circuit connections is recommended. Description Pre-wired coil connection For use with power base Item Reference Weight LUB pp LUB NC 0.0 LUB pp LUM RC 0.00 b Wire link Allows insertion, for example, of an emergency Stop control or a voltage interface. This type of connection must be used for a reversing starter-controller assembled using an LUM reverser block for separate mounting. When reverser block LUM and the power base are mounted side-by-side, a pre-wired coil connection LUM RC may be used. Connection of the communication module () This is achieved by using a tap-off for connection to ribbon cables: b for AS-Interface (yellow). b for separate c V supply (black). Description Length m Reference Weight Tap-off XZ CG0 0. LUB + ASILUF C + LUM 0 0 Consoles and cable adapter Description Reference Weight Addressing terminal Battery operated. Battery charger supplied AS-Interface V. and V.. compatible Adjustment and diagnostics console Runs on LR batteries Allows addressing of AS-Interface V.. slaves and diagnostics Cable adapter For console XZ MC Software set-up XZ MC 0.0 ASI TERV 0.00 XZ MG 0.00 XZ MC ASI TERV AS-Interface configuration is carried out using PL Micro/Junior/Pro software. From the module declaration screen, it is possible to configure all the slave devices corresponding to all the AS-Interface I/O. Configuration is carried out by following the instructions on the screen. TeSys U user s manual () Application Language Reference Weight On CD-Rom Multi-language LU CD 0.0 () () Degree of protection IP. Connection by x 0. mm wires. Black wire: + V. White wire: 0 V. Blue wire: AS-Interface ( ). Brown wire: AS-Interface (+). () The CD-Rom contains user s manuals for the AS-Interface and Modbus communication modules, multifunction control units and gateway modules, as well as the gateway programming software. () English, French, German, Italian, Spanish 0 /

29 Presentation TeSys motor starters - open version Profibus DP communication module and pre-wired coil connection components 0 0 LED indicating module status Fault signalling LED LED indicating c V supply ON for outputs OA, OA and LO SUB-D connector for bus link c V supply connection Discrete input Discrete input Discrete output Outputs for starter-controller commands (nonreversing and reversing) 0 Pin for connection to control unit (advanced or multifunction) Presentation When used in conjunction with the power base and control unit, communication module LULC0 allows to be controlled via Profibus DP (Deported Periphery). Communication module LULC0 is of the slave type and uses the TeSys U system s internal registers (which can be accessed via the Profibus DP bus) in cyclic or acyclic mode. This module has a V (0. A) discrete output and two configurable discrete inputs. Connections Serial bus topology Programmable controller with Profibus DP master card Other slave (not powered via the bus) Profibus DP -wire cable (TSX PBSCA00 = 00 m, TSX PBSCA00 = 00 m) Standard Profibus DP connector (0NAD0 or 0NAD0) Profibus DP power supply module for c V-Aux supply to LUL C0 modules (LU GC) Profibus DP connector, TeSys U dedicated (LU AD) Profibus DP -wire cable (LU RPBppp) Profibus DP communication module (LUL C0) Profibus DP: general information The TeSys U communication module supports Profibus application profiles based on DP V0 and DP V services: motor starter (MS), motor management starter (MMS). Cyclic / Acyclic services In general, data is exchanged via cyclic services and via acyclic services. The application profiles define, for the cyclic data: b b manufacturer independent data, manufacturer specific data. DP V Read / Write services DP V read and write services allow access to all data that cannot be accessed by cyclic data exchange. PKW feature In order to make data which is not cyclically exchanged accessible for DP V0 masters, a function called PKW (Periodically Kept in acyclic Words) is implemented. The cyclic data carries a dedicated zone of input words and output words, called PKW, which makes it possible to access all the registers en bloc. Electronic device description The TeSys U system is described by a GS*- file (). This file will be used by any Profibus configuration tool to get information about the device. The GS*- files and associated icon, dedicated to the TeSys U system, can be downloaded from the website (Library / Software Tools). () Replace the asterisk with the letter corresponding to the required language. V V /0

30 Presentation (continued) references TeSys motor starters - open version Profibus DP communication module and pre-wired coil connection components 0 LUL C0 Information carried by the bus Depends on the type of control unit used with module LUL C0. Compatibility of Profibus DP communication module LUL C0 with c V control units Information accessible LUL C0 in conjunction with: via Profibus DP LUCA ppbl LUCB/C/D ppbl LUCM ppbl Starter status (ready, running, fault) Start and Stop commands Thermal overload alarm Remote reset via the bus Indication of motor load Fault signalling and differentiation Remote programming and monitoring of all functions Log function Monitoring function Alarms (overcurrent,...) Functions performed Standard control unit Advanced control unit Multifunction control unit References Description Item Reference Weight Profibus DP communication module LUL C Connection of communication module output terminals to the coil terminals By pre-wired connector or wire link. b Pre-wired connector: pre-wired coil connection The use of a power base without pre-wired control circuit connections is recommended. OA OA COM Description For use with power base Item Reference Weight Pre-wired coil connection LUB pp LUB NL 0.00 LUB pp LUM RL 0.0 LO LI LI c V c V COM b Wire link: Allows insertion, for example, of an emergency Stop control or a voltage interface. This type of connection must be used for a reversing starter-controller assembled using an LUM reverser block. When this reverser block and the power base are mounted side-by-side, a pre-wired coil connection LUM RL may be used. Components for connection to the bus and to the installation The c V-Aux supply to Profibus DP modules LUL C0 must pass through power supply module LU GC. LUL C0 modules must be connected to the LU GC splitter box in order to be powered. The number of that can be powered by an LU GC module is limited by the maximum current (. A) which it can deliver. The c V supply for the inputs/outputs must be provided separately. Description Length m Item () Reference Weight Profibus DP LU GC power supply module Profibus DP connector LU AD L A On power A base Connection of power supplies c V 0 V Profibus DP cables 00 TSX PBSCA00 -wire 00 TSX PBSCA00 Profibus DP cables 0 LU RPB00 -wire 00 LU RPB00 00 LU RPB00 () See connection diagram on page /0. 0 /

31 Compatibility TeSys motor starters - open version Profibus DP communication module and pre-wired coil connection components kw 0.0 Compatibility of Profibus DP communication module LUL C0 with starter-controller LUB / LUB Maximum or or power Power Standard Advanced Multifunction Profibus Pre-wired ratings base control control control DP coil 0/0 Hz unit unit unit module connection, 00/ V nonreversing Nonreversing LUB or LUB Class 0 Class 0 Class 0 Classes 0 LUC AXBL LUC BXBL LUC DXBL LUC MXBL LUL C0 LU BNL 0.. LUB or LUB or LUB LUB LUC AXBL LUC BXBL LUC DXBL LUC MXBL LUL C0 LU BNL LUC A0BL LUC B0BL LUC D0BL LUC M0BL LUL C0 LU BNL LUB + LUC pppbl + LUL C0 + LUB NL. or LUB LUB LUC ABL LUC BBL LUC DBL LUC MBL LUL C0 LU BNL. LUB LUC ABL LUC BBL LUC DBL LUC MBL LUL C0 LU BNL LUB LUC ABL LUC BBL LUC DBL LUC MBL LUL C0 LU BNL Note: Profibus DP module LUL C0 is not compatible with LUT M controllers. 0 /

32 Compatibility (continued) TeSys motor starters - open version Profibus DP communication module and pre-wired coil connection components Compatibility of Profibus DP communication module LUL C0 with starter-controller LUB / LUB Maximum or or power Power Standard Advanced Multifunction Profibus Pre-wired ratings base control control control DP coil 0/0 Hz unit unit unit module connection, 00/ V reversing Reversing Class 0 Class 0 Class 0 Classes 0 kw 0.0 or LUB BL LUB BL LUC AXBL LUC BXBL LUC DXBL LUC MXBL LUL C0 LU MRL 0. or LUB BL LUB BL LUC AXBL LUC BXBL LUC DXBL LUC MXBL LUL C0 LU MRL. or LUB BL LUB BL LUC A0BL LUC B0BL LUC D0BL LUC M0BL LUL C0 LU MRL LUB + LUC pppbl + LUL C0 + LUM RL. or LUB BL LUB BL LUC ABL LUC BBL LUC DBL LUC MBL LUL C0 LU MRL. LUB BL LUC ABL LUC BBL LUC DBL LUC MBL LUL C0 LU MRL LUB BL LUC ABL LUC BBL LUC DBL LUC MBL LUL C0 LU MRL Note: Profibus DP module LUL C0 is not compatible with LUT M controllers. 0 /

33 Presentation TeSys motor starters - open version CANopen communication module and pre-wired coil connection components Presentation Communication module LUL C0 allows direct connection of TeSys U startercontrollers and controllers on a CANopen bus. Module LUL C0 is of the slave type. When used in conjunction with an LUC pppbl or LUC ptbl control unit, module LUL C0 provides control and command of the starter-controller and of the controller. For local control requirements, the module is equipped with a configurable, c V. 0. V discrete output and two configurable discrete inputs. LUL C0 communication modules can be connected to Advantys STB module : XBE 00K. 0 LED indicating module status Fault signalling LED LED indicating c V supply ON for outputs OA, OA and LO SUB-D connector for bus link c V supply connection Discrete input Discrete input Discrete output Outputs for starter commands 0 CANopen master module TSX CPP0 (PMCIA card with junction box). Cable TSX CANCpp equipped with a TSX CANKCDF0T connector (to be assembled) Terminal block TSX CANTDM with SUB D type connectors for connection of slaves and screw terminal blocks (connection of bus and dedicated V supply to modules LUL C0). Connection between junction boxes TSX CANTDM by cable TSX CANCADDpp or cable TSX CANCpp fitted with TSX CANKCDF0T connectors. The slaves are connected by means of cables TSX CANCADDpp Connections are made by means of cables TSX CANCpp fitted with TSX CANKCDF0T connectors for the slaves and with TSX CANKCDF0T connectors for the junction boxes. Starter-controller CANopen communication module LUL C0 Advantys STB island (NIM: Network Interface Modules + I/O modules) CANopen extension module STB XBE 00K Connections Star topology 0 c V or Bus topology c V Connection of power supplies The c V power supply for modules LUL C0 is distributed via the bus and must be connected to the first TSX CANTDM junction box. The cable c.s.a. allows connection of up to LUL C0 modules. Above this number, another power supply must be connected to the next junction box. A c V supply must be connected to module LUL C0 for outputs OA, OA and LO. Information carried by the bus Depends on the type of control unit used. Control unit Standard Advanced Multifunction Starter status (ready, running, fault) Start and Stop commands Thermal overload alarm Remote reset via the bus Indication of motor load Fault signalling and differentiation Remote programming and monitoring of all functions "Log" function "Monitoring" function Alarms (overcurrent,...) Functions performed For more detailed information, please refer to User's Manual. Compatibility of CANopen communication module with control units LUCA ppbl / B ppbl / C ppbl / D ppbl All versions marketed after T00 () LUCM ppbl All versions u V. LUCM TBL All versions u V. () This date code is made up as follows: T or C factory code. 0,0,0 and so on: year of manufacture. 0: week. : st day of the week. /

34 References TeSys motor starters - open version CANopen communication module and pre-wired coil connection components Communication services Communication module LUL C0 uses PDO, SDO and PKW type objects for data exchange (Process Data Objects, Service Data Objects, Periodically Kept in Acyclic Words). Transmit and Receive PDO PDO Real time command-control Preconfigured and enabled 0 PDO, PDO Unused To be defined by configuration PDO Adjustment, diagnostics and acyclic exchanges Preconfigured and enabled References Description Item Reference Weight CANopen communication module LUL C0 0.0 Note: The Electronic Data Sheets (EDS), and user s manuals are available on the website Pre-wired components simplify wiring and reduce wiring errors. Connection of communication module output terminals to the coil terminals By pre-wired connector or wire link. b Pre-wired connector: pre-wired coil connection The use of a power base without pre-wired control circuit connections is recommended. LUB + LUL C0 + LUB NL Description For use with power base Item Reference Weight Pre-wired coil connection LUB pp LUB NL 0.00 LUB pp LUM RL 0.0 b Wire link: Allows insertion, for example, of an emergency stop control or a voltage interface. This type of connection must be used for a reversing starter-controller assembled using an LUM reverser block for separate mounting. When reverser block LUM and the power base are mounted side-by-side, a pre-wired coil connection LUM RL may be used. LUB + LUL C0 + LUM RL Cables for connection to the bus Description Length m Item Reference Weight Standard Cables equipped with 0. TSX CANCADD0 0.0 SUB-D connectors.0 TSX CANCADD 0.0 TSX CANCADD 0. TSX CANCADD.00 Reel of cable 0 TSX CANCA0 00 TSX CANCA00 UL approved Cables equipped with 0. TSX CANCBDD0 0.0 SUB-D connectors TSX CANCBDD 0.0 TSX CANCBDD 0. TSX CANCBDD.00 Reel of cable 0 TSX CANCB0 00 TSX CANCB00 Separate components Description Reference Weight Elbowed connector TSX CANKCDF0T Straight connector TSX CANKCDF0T Junction box TSX CANTD M 0 /

35 Presentation TeSys motor starters - open version DeviceNet communication module and pre-wired coil connection components 0 Presentation When used in conjunction with the power base and control unit, communication module LUL C0 allows and controllers to be controlled via DeviceNet. Communication module LUL C0 is of the slave type and uses the TeSys U system s internal registers which can be accessed via DeviceNet. Module LUL C0 has a configurable V (0. A) discrete output and two configurable discrete inputs. Connections Serial bus topology LED indicating module status Fault signalling LED LED indicating c V supply ON for outputs OA, OA and LO and V bus DeviceNet connector for bus link c V supply connection Discrete input Discrete input Discrete output Outputs for starter-controller commands (nonreversing and reversing) 0 Pin for connection to control unit (advanced or multifunction) V starter-controllers max. with modules LUL C0 Industrial PLC: Industrial Programmable Controller equipped with a DeviceNet Master. Connection and power distribution box for supply to DeviceNet communication modules. Starter-controller. DeviceNet communication module LUL C0. 0 /

36 Presentation (continued), references TeSys motor starters - open version DeviceNet communication module and pre-wired coil connection components LUL C0 Information carried by the bus Depends on the type of control unit used with module LUL C0. Compatibility of DeviceNet LUL C0 communication module with c V control units Information accessible LUL C0 in conjunction with: via DeviceNet LUCA ppbl LUCB/C/D ppbl LUCM ppbl Starter status (ready, running, fault) Start and Stop commands Thermal overload alarm Remote reset via the bus Indication of motor load Fault signalling and differentiation Remote programming and monitoring of all functions Log function Monitoring function Alarms (overcurrent,...) Functions performed Standard control unit Advanced control unit Multifunction control unit OA OA COM Can_L Can_H V S V+ References Description Item Reference Weight DeviceNet communication module LUL C0 0.0 LO LI LI + V + V V Connection of communication module output terminals to the coil terminals By pre-wired connector or wire link. b Pre-wired connector: pre-wired coil connection The use of a power base without pre-wired control circuit connections is recommended. Description For use with power base Reference Weight Pre-wired coil connection LUB pp LUB NL 0.00 LUB pppp LUM RL 0.0 b Wire link: Allows insertion, for example, of an emergency Stop control or a voltage interface. This type of connection must be used for a reversing starter-controller assembled using an LUM reverser block. When this reverser block and the power base are mounted side-by-side, a pre-wired coil connection LUM RL may be used. Connection of power supplies Supply The V supply to DeviceNet LUL C0 modules is provided via the (V+, V-) terminals. The V supply for the inputs/outputs must be provided separately from the supply to the LUL C0 modules. The V Aux terminal is for supply to the LUCM control unit or the LUTM controller. 0 /

37 Compatibility TeSys motor starters - open version DeviceNet communication module and pre-wired coil connection components kw 0.0 Compatibility of DeviceNet communication module LUL C0 with starter-controller LUB / LUB Maximum or or power Power Standard Advanced Multifunction DeviceNet Pre-wired ratings base control unit control unit control unit module coil 0/0 Hz connection, 00/ V nonreversing Nonreversing LUB or LUB Class 0 Class 0 Class 0 Classes 0 LUC AXBL LUC BXBL LUC DXBL LUC MXBL LUL C0 LU BNL 0.. LUB or LUB or LUB LUB LUC AXBL LUC BXBL LUC DXBL LUC MXBL LUL C0 LU BNL LUC A0BL LUC B0BL LUC D0BL LUC M0BL LUL C0 LU BNL LUB + LUC pppbl + LUL C0 + LUB NL. or LUB LUB LUC ABL LUC BBL LUC DBL LUC MBL LUL C0 LU BNL. LUB LUC ABL LUC BBL LUC DBL LUC MBL LUL C0 LU BNL LUB LUC ABL LUC BBL LUC DBL LUC MBL LUL C0 LU BNL Note: DeviceNet communication module LUL C0 is compatible with LUT M controllers. 0 /

38 Compatibility (continued) TeSys motor starters - open version DeviceNet communication module and pre-wired coil connection components Compatibility of DeviceNet communication module LUL C0 with starter-controller LUB / LUB Maximum or or power Power Standard Advanced Multifunction DeviceNet Pre-wired ratings base control unit control unit control unit module coil 0/0 Hz connection, 00/ V reversing Reversing Class 0 Class 0 Class 0 Classes 0 kw 0.0 or LUB BL LUB BL LUC AXBL LUC BXBL LUC DXBL LUC MXBL LUL C0 LU MRL 0. or LUB BL LUB BL LUC AXBL LUC BXBL LUC DXBL LUC MXBL LUL C0 LU MRL. or LUB BL LUB BL LUC A0BL LUC B0BL LUC D0BL LUC M0BL LUL C0 LU MRL LUB + LUC pppbl + LUL C0 + LUM RL. or LUB BL LUB BL LUC ABL LUC BBL LUC DBL LUC MBL LUL C0 LU MRL. LUB BL LUC ABL LUC BBL LUC DBL LUC MBL LUL C0 LU MRL LUB BL LUC ABL LUC BBL LUC DBL LUC MBL LUL C0 LU MRL Note: DeviceNet communication module LUL C0 is compatible with LUT M controllers. 0 /

39 Presentation TeSys motor starters - open version Advantys STB communication module and pre-wired coil connection components Presentation Communication module LUL C allows direct connection of TeSys U startercontrollers and controllers on an Advantys STB island, between two segments or at the end of a segment. In the latter case, the segment must be equipped with an EOS (End of segment) extension module STB XBE00. The starter-controller will then be able to make use of the services provided by Advantys STB: self-addressing, autobaud, fallback positions. When used in conjunction with an LUC pppbl or LUC ptbl control unit, module LUL C provides control and command of the starter-controller and of the controller. For local control requirements, the module is equipped with a configurable, c V, 0. A discrete output and two configurable discrete inputs. Connections Two-colour LED indicating module status Fault signalling LED LED indicating that c V supply is ON Bus connectors c V supply connection Discrete input Discrete input Discrete output Outputs for starter commands Advantys STB island (NIM: Network Interface Module + I/O modules). Extension module (EOS/End of segment) STB XBE00. Bus connecting cable LU RCDpp, elbowed/straight, for connection of the first TeSys U communication module. Starter-controller. Communication module LUL C. Connector for connection of product either by wire link or using coil connection modules LU BNL or LU MRL. Line end adapter LU RFL. Bus connection cable LU RDDpp, straight/straight, for connections between LUL C modules. Beginning of segment (BOS). Connection of power supply for the outputs A c V supply must be connected to module LUL C for outputs OA, OA and LO. Information carried by the bus Depends on the type of control unit used. Control unit Standard Advanced Multifunction Starter status (ready, running, fault) Start and Stop commands Thermal overload alarm Remote reset via the bus Indication of motor load Fault signalling and differentiation Remote programming and monitoring of all functions "Log" function "Monitoring" function Alarms (overcurrent,...) Functions performed For more detailed information, please refer to User's Manual. Compatibility of Advantys STB communication module with control units LUCA ppbl / B ppbl / C ppbl / D ppbl All versions marketed after T00 () LUCM ppbl All versions u V. LUCM TBL All versions u V. () This date code is made up as follows: T or C: factory code. 0,0,0 and so on: year of manufacture. 0: week. : st day of the week. /0

40 References TeSys motor starters - open version Advantys STB communication module and pre-wired coil connection components 0 Possible architectures The maximum number of starter-controllers and controllers that can be connected to an Advantys STB island depends on the Network Interface Module (NIM) used and the associated control units. NIM (Network Interface Module) Number of starter-controllers Number of controllers LUCA ppbl LUCB ppbl LUCC ppbl LUCD ppbl LUCM ppbl LUCB pp LUCD pp LUCM pp CANopen Standard Basic DeviceNet Standard Basic Profibus DP Standard Basic Interbus Standard Basic Fipio Standard Modbus plus Standard Ethernet Standard References Description Item Reference Weight Advantys STB communication module LUL C 0.0 Line end adapter LU RFL 0.0 End of segment (EOS) STB XBE00 Beginning of segment (BOS) STB XBE00 Pre-wired components simplify wiring and reduce wiring errors. Connection of communication module output terminals to the coil terminals By pre-wired connector or wire link. b Pre-wired connector: pre-wired coil connection. The use of a power base without pre-wired control circuit connections is recommended. Description For use with power base Item Reference Weight Pre-wired coil connection LUB pp LUB NL 0.00 LUB pp 0 LUM RL 0.0 b Wire link: Allows insertion, for example, of an emergency Stop control or a voltage interface. This type of connection must be used for a reversing starter-controller assembled using an LUM reverser block for separate mounting. When reverser block LUM and the power base are mounted side-by-side, a pre-wired coil connection LUM RL may be used. Cables Description Length m Item Reference Weight Cables fitted with 0. LU RCD0 0.0 connectors, LU RCD0 0.0 one straight and one elbowed LU RCD0 0. LU RCD0.00 Cables fitted with 0. LU RDD0 0.0 two straight connectors LU RDD0 0.0 LU RDD0 0. Note: User manuals are available on the website 0 /

41 Presentation TeSys motor starters - open version Modbus communication modules and pre-wired coil connection components 0 LUL C0 LUL C0 0 Presentation Communication modules LUL C0 and LUL C0 enable the TeSys U startercontroller to be connected to the Modbus network. They must have a c V supply and must be used in conjunction with a c V control unit, LUCp ppbl. They incorporate a 0. A, c V discrete output for local command requirements. The module LUL C0 also has two configurable discrete inputs. Series type connection Architecture Star topology Bus topology 0 Module status signalling LED V supply connection RJ connector for RS Modbus link discrete inputs discrete output Outputs for starter commands To PLC Communication module LUL C0 or LUL C0 Pre-wired coil connection LUB NC Connection cable VW A 0 Rpp with one RJ connector at each end 0 Modbus hub LU GC with channel connections to PLC and to starter-controller with RJ connectors T-junction VW A 0 TFpp Line terminator VW A 0 R Information carried by the bus Depends on the type of control unit used. Control unit Standard Advanced Multifunction Starter status (ready, running, fault) Start and Stop commands Thermal overload alarm Remote reset via the bus Indication of motor load Fault signalling and differentiation Remote programming and monitoring of all functions Log function Monitoring function Alarms (overcurrent,...) Functions performed For more detailed information, please refer to User s Manual LU CD, see page opposite. 0 Compatibility of Modbus communication modules With starter-controllers and controllers Starter-controllers and controllers LUL C0 LUL C0 LUB pp / LUBp LUT M ppbl Possible combinations. /

42 References TeSys motor starters - open version Modbus communication modules and pre-wired coil connection components Compatibility of Modbus communication modules (continued) With power bases Control unit software versions LUL C0 LUL C0 V. () V. () LUCA ppbl Yes Yes LUCB ppbl, LUCC ppbl and LUCD ppbl Yes Yes LUCM ppbl V.0 Yes No V.0 Yes Yes V.0 Yes No V.0 () Yes Yes With base controllers, version.00 () Control unit software versions LUL C0 LUL C0 V. () V. () LUCB TppBL and LUCD TppBL No Yes LUCM TppBL V. () No Yes () And higher versions Combinations not permitted. References Description Item Reference Weight Modbus communication modules LUL C LUL C Pre-wired components simplify wiring and reduce wiring errors. Connection of communication module output terminals to the coil terminals By pre-wired connector or wire link. b Pre-wired connector: pre-wired coil connection The use of a power base without pre-wired control circuit connections is recommended. LUB + LUL C0p + LUB Description For use with power base Item Reference Weight Pre-wired coil connection LUB pp LUB NC 0.0 LUB pp LUM RC 0.00 b Wire link: Allows insertion, for example, of an emergency Stop control or a voltage interface. This type of connection must be used for a reversing starter-controller assembled using an LUM reverser block for separate mounting. When reverser block LUM and the power base are mounted side-by-side, a pre-wired coil connection LUM RC may be used. Connection of communication modules on the serial bus Achieved either by means of a Modbus hub or using T-junctions. LUB + LUL C0p + LUM Description Length m Item Reference Weight Modbus hub 0 LU GC 0.0 slaves Cables fitted with 0. VW A 0 R0 0.0 x RJ connectors VW A 0 R0 0.0 VW A 0 R0 0. T-junctions () 0. VW A 0 TF0 0.0 VW A 0 TF0 0.0 RS line terminator VW A 0 R 0.0 TeSys U user s manual () Application Language Reference Weight On CD-Rom Multi-language () LU CD 0.0 () Fitted with x RJ female connectors (bus side) and a 0. m or m length cable supplied with an RJ male connector (station side). () The CD-Rom contains user s manuals for the AS-Interface and Modbus communication modules, multifunction control units and gateway modules, as well as the gateway programming software. () English, French, German, Italian, Spanish 0 /

43 Presentation, description, setting-up 0 TeSys motor starters - open version 0 Communication gateways LUF P Presentation Communication gateways LUF P allow connection between the Modbus serial link and Fipio, Profibus DP or DeviceNet field buses. After configuration, these gateways manage information which can be accessed by the Modbus serial link and make this information available for read/write functions (command, monitoring, configuration and adjustment) on the field buses. An LUF P communication gateway consists of a box which can be clipped onto a mm omega rail, allowing connection of up to Slaves connected on the Modbus serial link. Example of architecture LUF P Configuration of gateway by PC Fipio Profibus DP DeviceNet () Modbus ATS ATV Description Front panel of the product LED indicating : - communication status of the Modbus serial links, - gateway status, - communication status of the Fipio, Profibus DP or DeviceNet bus. Connectors for connection to Fipio, Profibus DP or DeviceNet buses. Underside of product RJ connector for connection of the Modbus serial link RJ connector for link to a PC c V power supply Software set-up For the Fipio bus, software set-up of the gateway is performed using either PL Micro/Junior/Pro software or ABC Configurator software. For the Profibus DP and DeviceNet buses, software set-up is performed using ABC Configurator. This software is included in the TeSys U user s manual. 0 () Connection kit for PowerSuite software workshop (see page /). Characteristics, references: page / / Dimensions: page / Schemes: page /

44 Characteristics, references, dimensions 0 TeSys motor starters - open version 0 Communication gateways LUF P Characteristics Bus type Fipio Profibus DP DeviceNet Environment Conforming to IEC 0 Degree of pollution: Ambient air temperature Around the device C Degree of protection IP 0 Electromagnetic compatibility Emission Conforming to IEC 00-: Immunity Conforming to IEC 000--: Number of Modbus slaves which can be connected y Connection Modbus By RJ connector conforming to Schneider Electric RS standard To a PC By RJ connector, with PowerSuite connection kit Field bus By SUB D female connector By SUB D female connector By -way removable screw connector Supply V External supply, c ± 0 % Consumption Max. ma 0 Typical ma 00 Indication/diagnostics By LED on front panel Services Profile FED C or FED CP Command configurable words () configurable words configurable words Monitoring configurable words () configurable words configurable words Configuration and adjustment By gateway mini messaging facility (PKW) References Connection accessories TSX FP ACC 0 NAD 0 Documentation Dimensions Description For use with With bus/ serial link Communication gateways, Altistart, Altivar, Altivar Description For use with Length m Reference Weight Fipio/Modbus LUF P 0. Profibus DP/Modbus LUF P 0. DeviceNet/Modbus LUF P 0. Connectors Reference Weight Connection cables Modbus RJ type connector and VW A 0 D0 0.0 one end with stripped wires 0. RJ type connectors VW A 0 R RJ type connectors VW A 0 R RJ type connectors VW A 0 R0 0.0 Connectors Fipio SUB-D male connector TSX FP ACC 0.00 Profibus mid line SUB-D male connector 0 NAD 0 Profibus line end SUB-D male connector 0 NAD 0 Description Medium Language Reference Weight User s manual for TeSys U range () CD-Rom Multilingual: English, French, German, Italian, Spanish LU CD 0.0 = 0 = () If the gateway is configured using PL and not ABC Configurator, the I/O capacity is limited to a total of words. () This CD-Rom contains user s manuals for AS-Interface and Modbus communication modules, multifunction control units and gateways, as well as for the gateway programming software, ABC Configurator. 0 Presentation, description: page / Setting-up: page / Schemes: page / /

45 Characteristics TeSys motor starters - open version Environment Product certifications Conforming to standards Rated insulation voltage (Ui) Conforming to IEC/EN 0-, overvoltage category III, degree of pollution: Conforming to UL0, CSA C- n Rated impulse withstand voltage (Uimp) Safety separation of circuits SELV Conforming to IEC/EN 0-- Conforming to IEC/EN 0- appendix N UL, CSA, CCC, GOST, ASEFA. ABS, BV, DNV, GL, LROS. ATEX. IEC/EN 0--, CSA C- N, Type E UL 0 type E: with phase barrier LU SP0 V 0 V 00 kv V Between the control or auxiliary circuit and the main circuit: 00 Between the control and auxiliary circuits: 00 Degree of protection Conforming to IEC/EN 0- (protection against direct finger contact) Front panel outside connection IP 0 zone Front panel and wired terminals IP 0 Other faces IP 0 Protective treatment Conforming to IEC/EN 00 TH Conforming to IEC/EN Cycles Conforming to IEC/EN 00-- h Ambient air temperature around the device Storage C Operation C Power bases and standard and advanced control units: (At temperatures above 0 C and up to 0 C, for starter-controller LUB, leave a minimum gap of mm between products). Power bases and multifunction control units: (At temperatures above C, leave a minimum gap of mm between products. At temperatures above C and up to 0 C, leave a gap of 0 mm between products.) Maximum operating altitude m 000 Operating positions In relation to normal vertical mounting plane Flame resistance Conforming to UL V Environmental restrictions Shock resistance / sine wave = ms Vibration resistance 00 Hz Resistance to electrostatic discharge Immunity to radiated highfrequency disturbance Immunity to fast transient currents Immunity to dissipated shock waves Immunity to conducted high-frequency disturbance Radiated emission and conducted Conforming to IEC/EN 0-- Conforming to IEC/EN00-- () Conforming to IEC/EN 00-- () C 0 (parts supporting live components) C 0 Cadmium and silicone-free, recyclable Power poles open: 0 gn Power poles closed: gn Power poles open: gn Power poles closed: gn () Conforming to IEC/EN kv In open air: - Level kv On contact: - Level Conforming to IEC/EN V/m 0 - Level Conforming to IEC/EN kv All circuits except for serial link: - Level kv Serial link: - Level Conforming to IEC/EN 0-- Common mode Serial mode Uc a 0 V, kv Uc c 0 V Uc = V c Not applicable Conforming to IEC/EN V 0 Conforming to CISPR and EN 0 () Without modifying the contact states, in the most unfavourable direction. () gn with Advantys STB or CANopen communication modules. Class A 0 References : pages / to / / Dimensions : pages /0 and / Schemes : pages / to /

46 Characteristics TeSys motor starters - open version Power bases and control units Power base, control unit or reverser block type Power circuit connection characteristics Connection to Ø mm screw clamp terminals Flexible cable without cable end Flexible cable with cable end Solid cable without cable end Screwdriver LUB + LUCA or LUCB or LUCC or LUCD LUB + LUCA or LUCB or LUCC or LUCD LUB + LUCM LUB + LUCM LUM LUM conductor mm conductors mm..... conductor mm conductors mm conductor mm conductors mm Philips n or flat screwdriver: Ø mm Tightening torque N.m Control circuit connection characteristics Connection to Ø mm screw clamp terminals Flexible cable without cable end Flexible cable with cable end Solid cable without cable end conductor mm conductors mm conductor mm conductors mm conductor mm conductors mm Philips n or flat screwdriver: Ø mm Screwdriver Tightening torque N.m Control circuit characteristics Rated voltage of control circuit a 0/0 Hz V 0 0 c V 0 0 Voltage limits c V () V Operation a V V a or c V V a.. c. a 0 0 V V a a c 0 0 V V c c Drop-out c V V.... a V V.. a or c V V a 0 0 V, c 0 0 V V Typical consumption c V ma I max while closing a V ma a or c V ma a 0 0 V, c 0 0 V ma I rms sealed c V ma a V ma 0 0 () a or c V ma () a 0 0 V, c 0 0 V ma () Heat dissipation W.. Operating time Closing ms V: 0; V: 0; u V: 0 Opening ms Resistance to micro-breaks ms Resistance to voltage dips IEC/EN At least 0 % of Uc for 00 ms Mechanical durability In millions of operating cycles Maximum operating rate In operating cycles per hour Main pole characteristics Number of poles Isolation conforming to IEC/EN 0- Possible Yes Yes Yes Yes Padlocking padlock with Ø. mm shank Rated thermal current A Rated operational current (Ue y 0V) To IEC/ Category AC- q y 0 C: A q y 0 C: A q y C: A q y C: A EN 0-- Category AC- q y 0 C: A q y 0 C: A q y C: A q y C: A Rated operational voltage V 0 () 0 () 0 () 0 () Frequency limits Of the operating current Hz Power dissipated in the power circuits Operational current A Power dissipated in all three poles W Rated breaking capacity on short-circuit V ka Total breaking time ms Thermal limit With Isc max on 0 V ka²s () Voltage with maximum ripple of ± 0 %. () No consumption sealed. () For 0 V, use phase barrier LU SP0. 0 /

47 Characteristics TeSys motor starters - open version Reversing power bases and auxiliary contacts Specific characteristics of power bases LUB and reverser blocks LUM or LUM Duration of inrush phase a 0/0 Hz ms c ms Maximum operating time Without change of direction ms With change of direction ms 0 General characteristics of auxiliary contacts Conventional For ambient temperature q < 0 C A thermal current (Ith) Frequency of the operational current Hz Up to 00 Minimum switching capacityl = 0 - U min V I min ma Short-circuit Conforming to IEC/EN 0-- A gg fuse: protection Short-time rating Permissible for s A 0 00 ms A 0 00 ms A 0 Insulation resistance mw 0 Non-overlap time Guaranteed between N/C and N/O contacts ms (on energisation and on de-energisation) Specific characteristics of auxiliary contacts built-into the power base Linked contacts Conforming to IEC/EN 0-- Each power base has N/O contact and N/C contact which are mechanically linked Mirror contact Conforming to IEC/EN 0- The N/C contact fitted in each power base reliably represents the state of the power contacts (safety scheme) Rated operational voltage (Ue) V Up to a 0; c 0 Rated insulation voltage (Ui) Conforming to IEC/EN 0-- V 0 Conforming to UL, CSA V 00 Specific characteristics of auxiliary contacts in modules LUF N, of auxiliary contacts LUA and of reverser blocks LUM and LUM Rated operational voltage (Ue) V Up to a 0; c 0 Rated insulation voltage (Ui) Conforming to IEC/EN 0-- V 0 Conforming to UL, CSA V 0 Rated operational power of contacts Conforming to IEC/EN 0-- a.c. supply, categories AC- and AC- Electrical durability (valid for up to 00 operating cycles/hour) on an inductive load such as the coil of an electromagnet: making current (cos j 0.) = 0 times the power broken (cos j = 0.) d.c. supply, category DC- Electrical durability (valid for up to 00 operating cycles/hour) on an inductive load such as the coil of an electromagnet, without economy resistor, the time constant increasing with the load. million operating cycles million operating cycles 0 million operating cycles V V 0 VA W 0 0 VA W 0 0 VA W Millions of operating cycles 0 0, 0, 0, 0, 0, 0, Millions of operating cycles 0 0, 0, 0, 0, 0, 0, V 0 V V V 0, 0, 0 0, 0, 0, 0, 0, 0, 0, 0 0, 0, 0, Current broken in A 0, 0, 0, 0, 0, 0, 0, 0 0, 0, 0, Current broken in A References : pages / and / / Dimensions : pages /0 and / Schemes : pages / to /

48 Characteristics TeSys motor starters - open version Control units Characteristics of standard control units LUCA Protection Motor type -phase Conforming to standard IEC/EN 0--, UL 0, CSA C- n Overload protection Short-circuit protection Tripping class conforming to 0 UL 0, IEC/EN 0-- Frequency limits of the operational current Hz 0 0 Temperature compensation C Protection against phase imbalance Yes Tripping threshold. x Ir (setting current) Tripping tolerance ± 0 % Characteristics of advanced control units LUCB, LUCC and LUCD Control unit type LUCB LUCC LUCD Protection Motor type -phase Single-phase -phase Overload protection Short-circuit protection Conforming to standard IEC/EN 0--, UL 0, CSA C- n Tripping class conforming to UL 0, IEC/EN 0-- IEC/EN 0--, UL 0, CSA C- n IEC/EN 0--, UL 0, CSA C- n Frequency limits of the operational current Hz Temperature compensation C Protection against phase imbalance Yes Yes Tripping threshold. x Ir max.. x Ir max.. x Ir max. Tripping tolerance ± 0 % ± 0 % ± 0 % Characteristics of multifunction control units LUCM Protection Motor type Parameters can be set: single-phase or -phase Conforming to standard IEC/EN 0--, UL 0 Overload protection Communication interface for terminal on enclosure door Tripping class conforming to, 0,, 0,, 0 (selectable) UL 0, IEC/EN 0-- Frequency limits of the operational current Hz 0 0 Temperature compensation C - + Physical interface RS multi-drop Connections RJ on front panel Protocol Modbus RTU Maximum transmission speed bit/s 00 (self-configuration up to this value) Maximum return time ms 00 Display Type LCD, lines of characters Language version Multilanguage (English, French, German, Italian, Spanish) Precision ± % Resolution % of Ir Auxiliary supply External type V c, with maximum ripple of ± 0 %. Heat dissipation W 0. Configuration table for protection devices and alarms on multifunction control units LUCM Tripping Alarm Adjustment of tripping threshold Adjustment of time before tripping Adjustment of alarm threshold Factory setting Factory setting Range Default value Range Default value Range Default value Overcurrent Activated () Ir. Overload Activated () Activated 0. A () Ir min Class: % of % the thermal state Earth fault Activated Activated 0. Ir min 0. Ir min 0.. s 0. s 0. Ir min 0. Ir min Phase imbalance Activated Activated 0 0 % 0 % 0. 0 s s 0 0 % 0 % Torque limitation Deactivated Deactivated Ir Ir 0 s s Ir Ir No-load running Deactivated Deactivated 0. Ir 0. Ir 00 s 0 s 0. Ir 0. Ir Long starting time Deactivated Deactivated Ir Ir 00 s 0 s Ir Ir Configuration of additional functions on multifunction control units LUCM Factory setting Setting range Reset Manual Manual, automatic or remote Time before reset 0 s 000 s Type of load -phase motor -phase motor, single-phase motor Self-cooled Self-cooled, force cooled Language English English, French, German, Italian, Spanish Display Average current Average current, thermal state of motor, current in phase / /, earth leakage current, phase imbalance, cause of last faults () This function cannot be deactivated. () The setting range depends on the rating of the control unit used. 0 References : pages / and /0 Dimensions : pages /0 and / Schemes : pages / to / /

49 Characteristics TeSys motor starters - open version Limiter-disconnector, current limiter, thermal overload alarm function module and thermal overload fault signalling modules 0 Characteristics of limiter-disconnector LUA LB Rated insulation voltage (Ui) conforming to standard IEC/EN 0- Conventional thermal current (Ith) conforming to standard IEC/EN 0- V 0 A Operating threshold I rms ka 0 Breaking capacity V 0 0 ka 0 0 Mounting Directly on the upstream terminals of the starter-controller Cabling Solid cable conductor mm. 0 conductors mm... Flexible cable without cable end conductor mm 0 conductors mm Flexible cable with cable end conductor mm... conductors mm... Screwdriver Phillips n or flat screwdriver Ø mm Tightening torque N.m.. Characteristics of current limiter LA LB0 Rated insulation voltage (Ui) V 0 conforming to standard IEC/EN 0- Conventional thermal current (Ith) A conforming to standard IEC/EN 0- Operating threshold I rms A 000 Breaking capacity V 0 0 ka 00 Mounting Separate Cabling Solid cable conductor mm. conductors mm...0 Flexible cable without cable end conductor mm. conductors mm. 0 Flexible cable with cable end conductor mm. conductors mm. Screwdriver Phillips n or flat screwdriver Ø mm Tightening torque N.m. Characteristics of thermal overload alarm function modules LUF W0 Activation threshold Fixed at % of the thermal tripping state Hysteresis between activation and switching off % Display By LED on front panel Supply Powered by the control unit Discrete output characteristics Type N/O contact AC- 0 V max; 00 VA operating cycles DC- V; 0 W operating cycles Conventional thermal current (Ith) Short-circuit protection For ambient temperature q < 0 C Conforming to IEC/EN 0-- A A gg fuse: Characteristics of thermal overload fault signalling and reset modules Module type LUF DH LUF DA0 LUF DA0 Fault signalling By LED on front panel External power supply V a/c 0 Module consumption ma at c. at a 0 Discrete outputs Type N/C+ N/O N/C N/O AC- 0 V max; 00 VA operating cycles DC- V; 0 W operating cycles Conventional thermal current (Ith) For ambient A temperature q < 0 C Short-circuit protection Conforming to A gg fuse: IEC/EN 0-- Reset input Conductor c.s.a. mm 0. min Length m 00 (R = 0 W, L =. mh, Cp = pf) References : pages / and / /00 Dimensions : pages /0 and / Schemes : pages / to /

50 Characteristics TeSys motor starters - open version Function modules and communication modules Characteristics of motor load indication function module LUF V Analogue output - 0 ma Signal delivered Value of I average/ir ratio within the range of 0 to for LUCB and LUCD Value of I average/ir ratio within the range of 0 to for LUCC Load impedance Minimum kw Maximum W 00 Typical W 00 Signal characteristics with advanced control unit Signal characteristics with multifunction control unit Supply Precision ± % Precision ± 0 % Resolution % of Ir External c V Characteristics of AS-Interface communication modules ASILUF C and ASILUF C Module type ASILUF C ASILUF C Product certification AS-Interface V. n 0 AS-Interface V. n 0 AS-Interface profile.d.f.0.a..e Ambient air temperature C Operation Cycle time ms 0 Addressing slaves slaves AS-Interface supply V... Current consumption On the AS-Interface bus On V supply for the outputs ma Normal operation: ma Fault condition: 0 ma 00 Auxiliary supply V c ± 0 % Number of outputs dedicated to starter-controller coil operation Switching capacity of the solid state outputs 0. A/ V (outputs protected against short-circuits) Indication/diagnostics By LEDs on front panel Characteristics of Modbus communication module LUL C0p Module type LUL C0 LUL C0 Physical interface RS multi-drop Connections RJ on front panel Protocol Modbus RTU Maximum transmission speed bit/s 00 (self-configuration up to this value) Maximum return time ms 0 Addressing By switches: from 0... Ambient air temperature C Operation - + Discrete inputs Number (to be assigned according to the configuration) Supply V c Input current ma Nominal input values Voltage V c (positive logic) Current ma Response time Change to state ms 0 (± 0 %) Change to state 0 ms 0 (± 0 %) Input type Resistive Solid state outputs Number, of which dedicated to starter-controller coil operation Supply V c Max. current ma 00 Protection gi fuse A Switching capacity 0. A/ V Indication/diagnostics By LEDs on front panel 0 /0

51 Characteristics (continued) 0 TeSys motor starters - open version Function modules and communication modules 0 Characteristics of CANopen, Profibus DPand DeviceNet communication modules Communication module Profibus DP LUL C0 CANopen LUL C0 Services Conformity class NA S 0 (Schneider Electric) NA Standard Profibus DP CIADS-0 V.0 DR 0- Profile LVSG V.0 MS (Motor Starter) and MMS (Motor Management Starter) DeviceNet LUL C0 IEC 0-, overvoltage category III, degree of pollution: ODVA (Open DeviceNet Vendor Association) MS (Motor Starter) Protocol Profibus DP CAN.0A (B passive) CAN.0A (B passive) Address 0 (by switches) 0 Structure Physical interface -way SUB-D male -way SUB-D female Open Style connector Binary rate 00 Kbits/s Mbits/s 0, 0, 0,, 0, kbaud and 000 Kbits/s (by switches) Cables shielded twisted pairs Supply for the discrete outputs and control c V V 0 Current consumption A. (max) Protection by gl fuse A Ambient air temperature C Operation - + Logic inputs Number (to be assigned according to the configuration) Supply V c Input current ma Nominal input values Voltage V c (positive logic) Current ma Response time Change to state ms 0 (± 0%) Change to state 0 ms 0 (± 0%) Input type Resistive Discrete outputs Number, of which dedicated to starter-controller coil operation Max. current ma 00 Short-circuit protection Yes Switching capacity 0. A / c V Indication/diagnostics By LEDs on front panel Characteristics of Advantys STB communication module LUL C Physical interface CAN Connections Fire Wire Protocol CAN.0 and CAN.B (passive mode) Transmission speed kbit/s 00 Addressing Self-addressing Supply for the discrete outputs and control c V V 0 Current consumption A. (max) Protection by gl fuse A Ambient air temperature C Operation - + Discrete inputs Number ( to be assigned according to configuration) Supply V c Input current ma Nominal input values Voltage V c (positive logic) Current ma Response time Change to state ms 0 (± 0 %) Change to state 0 ms 0 (± 0 %) Input type Resistive Discrete outputs Number, of which dedicated to starter-controller coil operation Max. current ma 00 Short-circuit protection Yes Switching capacity 0. A / c V Indication/diagnostics By LEDs on front panel /0

52 Characteristics(continued) 0 TeSys motor starters - open version Function modules and communication modules Connection characteristics Module type LUF W0, LUF DH, LUF DA0 and LUF DA0 LUF V ASILUF C and ASILUF C Inputs and V auxiliary supply Connectors Pitch Outputs Flexible cable without cable end Flexible cable with cable end Solid cable without cable end Without insulated ferrule With insulated ferrule conductor mm² identical conductors mm² conductor mm² identical conductors mm² conductor mm² identical conductors (Use a double cable end) mm² conductor mm² identical conductors mm² Conductor size conductor AWG AWG AWG AWG AWG AWG AWG AWG Tightening torque N.m Flat screwdriver mm.... Module type LUL C0, LUL C0, LUL C0 and LUL C LUFC 00 LUL C0 Inputs and V auxiliary supply Connection on the bus Connectors Pitch... (Open Style) DeviceNet Flexible cable conductor mm² without cable end identical conductors mm² Flexible cable with cable end Without insulated ferrule conductor mm² identical conductors mm² Solid cable without cable end With insulated ferrule conductor mm² identical conductors (Use a double cable end) mm² conductor mm² identical conductors mm² Conductor size conductor AWG AWG AWG AWG AWG AWG AWG AWG Tightening torque N.m Flat screwdriver mm /0

53 Curves TeSys motor starters - open version 0 Tripping curves for control units LUCA, LUCB, LUCD Average operating times at 0 C according to multiples of the setting current, tolerance : ± 0 %. Time (s) , LUCD, poles from cold state, class 0. LUCA, LUCB, poles from cold state, class 0. LUCA, LUCB, LUCD, poles from hot state x the setting current (Ir) Tripping curves for control units LUCC Average operating times at 0 C according to multiples of the setting current, tolerance : ± 0 %. Time (s) , x the setting current (Ir) LUCC, single-phase, cold state. LUCC, single-phase, hot state. 0 References : page / /0

54 Curves (continued) TeSys motor starters - open version 0 Tripping curves for control units LUCM Cold state curves Average operating times at 0 C according to multiples of the setting current, tolerance : ± 0 %. Time (s) Class 0 Class Class 0 Class Class 0 Class 0, x the setting current (Ir) 0 References : page /0 /0

55 Curves (continued) TeSys motor starters - open version 0 Tripping curves for control units LUCM Hot state curves Average operating times at 0 C according to multiples of the setting current, tolerance : ± 0 % Time (s) Class 0 Class Class 0 Class Class 0 Class 0, x the setting current (Ir) 0 References : page /0 /0

56 Curves (continued) TeSys motor starters - open version 0 peak current (ka) Current limitation on short-circuit U e = 0 V , 0, 0, 0, 0, 0, Prospective Isc (ka) Maximum peak current A power base A power base Thermal limit on short-circuit U e = 0 V Sum of I²dt (A²s) , A power base A power base 0, 0, 0, 0, Prospective Isc (ka) 0 References : page / /0

57 Selection TeSys motor starters - open version Millions of operating cycles Use in category AC- 0 LUB LUB 0, 0, 0, 0 0 Current broken in A Use in category AC- Ue y 0 V Ue = 0 V Millions of operating cycles 0 LUB LUB Millions of operating cycles 0 LUB LUB 0, 0, 0, 0 0 Current broken in A 0 V 0, 0,,,,, kw 0, 0, 0, 0 0 Current broken in A 00 V 0, 0,,,,, kw 0 V 0, 0,,,,, kw 0 References: page / /0

58 Selection TeSys motor starters - open version Use in category AC- Ue y 0 V Millions of operating cycles 0, 0, 0, 0, 0, 0, LUB LUB Ue = 0 V Millions of operating cycles 0, 0, 0, 0, 0, 0, LUB LUB 0, 0,0 0,0 0,0 0,0 0,0 0, 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0, Current broken in A 0, Current broken in A 0 References: page / /0

59 Dimensions TeSys motor starters - open version Dimensions Starter-controllers LUB: non-reversing X X LUB: reversing Rail mounting Screw fixing Rail mounting Screw fixing 0 Ø () Ø () a () X X () 0/ With Modbus module With Advantys STB, CANopen, Profibus DP or DeviceNet modules Minimum electrical clearance: X = 0 mm for Ue = 0 V and 0 mm for Ue = 00 and 0 V, X = 0 Reverser block for mounting separately from power base Rail mounting a Screw fixing 0 Sets of busbars and plug-in power sockets GV G and GV G GV Gppp with terminal block GV G0 GV G and G a l p Ø GV G0 l GV G ( x ) GV G ( x ) I I P GV G GV G et G GV G ( x ) 0 l GV G ( x ) 0 a Number of tap-offs I GV G ( x ) GV G ( x ) GV G ( x ) 0 GV G ( x ) AK JB AK PC, PC, PCL 0,, 0 () Depth with communication module. () Retractable fixing lugs. /0

60 Dimensions (continued), mounting TeSys motor starters - open version Dimensions, mounting Limiter-disconnector LUA LB Disconnector LUA LB0 Current limiter LA LB0 ØM 0 a () With Modbus module With Advantys STB, CANopen, Profibus DP or DeviceNet modules a, Door interlock mechanisms LU AP0 LU AP00 Door cut-out = = 0 0 = = 0, Ø 0, Ø Addressing consoles XZ MC ASI TERV Splitter boxes LU GC (Modbus) LU G0 and LU G0 LU GC (Profibus DP) Rail mounting Screw fixing Rail mounting Screw fixing Ø () Ø () 0 () Depth with communication module. () Retractable fixing lugs /

61 Schemes TeSys motor starters - open version Starter-controllers, or A With standard, advanced or multifunction control unit Non-reversing Non-reversing /L /L /L Control Unit /NO /NO /L /NC /L /NC /L Control Unit /T /T /T A A With control unit LUCC or LUCM Connection of a single-phase motor /T /T /T Pre-wired L L Reverser Control Unit /NO /NO /NC /NC /T /T /T Control terminal block A B A B A LUB Reverser Motor Controller U M V A A A B A B A Reverser blocks LUM /L /L /L S S S LUM Control terminal blocks S S S LUM Reverser Block A B A B A Reverser With pre-wired connector LU MRC LUM S S S Reverser Block /T /T /T A B A B A LUM RC Pre-wired coil 0 Control terminal block LUM A Reverser Motor Controller B A B A Basic scheme Forward B B Reverse S Forward A A A S Reverse A S A LUM () S Start next stage S Electrical interlocking S Maintaining contact B Maintain forward running B Maintain reverse running A Pulse forward running A Common A Pulse reverse running () Electronically operated bistable electromagnet. Add-on contact blocks Add-on contact modules LUA C LUA C0 LUA E0 LUFN 0 LUFN LUFN 0 /NO /NC /NO /NC /NO /NO /NO /NO I O /NO /NO /NO /NO /NC /NC /NO /NO /NC /NC /NC /NC /

62 Schemes (continued) TeSys motor starters - open version Control units Standard control units LUCA Basic scheme Advanced control units LUCB, LUCC, LUCD Basic schemehd Sensor L Sensor L Power Base Interface Control A.S.I.C. tr LUCA Sensor L Sensor L Power Base Interface Control A.S.I.C. tr LUCp Sensor L Sensor L Supply and Detection of start sequence Thermal overload memory Supply and Detection of start sequence Therm. overload memory Test A A A A Interface module 0 and Trips and Electromagnet Power base rating N/C Multifunction control units LUCM Control terminal block and Trips and Electromagnet Power base rating N/C Earth Thermal status/set Reset mode/reset 0 (lm/ir) Vc Vc LUCM V Aux Multifunction Control Unit D(B) D(A) + V 0 V Basic scheme Sensor L Power Base Interface Display and Parameter Entry LUCM Sensor L Control A.S.I.C. ESC ENT Sensor L Supply and detection of start sequence Thermal overload memory RS D(B) D(A) + V 0 V RJ Supply A A Interface module 0 V Aux and Trips and Electromagnet Power base rating N/C Earth N/C Earth 0 (lm/ir) Rx/Tx Vc 0 /

63 Schemes (continued) TeSys motor starters - open version Function modules Alarm LUF W0 Indication of motor load LUF V -0 ma output LUFW Alarms Module LUFV...0 ma Analogue output Module V Aux V Aux NC Basic scheme Basic scheme Advanced Control Unit or Multifunction Control Unit LUFW 0 Input interface LED Supply Advanced Control Unit or Multifunction Control Unit Input interface µp - Analogue/Digital converter Supply LUFV Relais bistable Digital/Analogue converter Isolation 0 0 Voltage/Current converter Communication modules Communication modules ASILUF C and ASILUF C Without pre-wired coil connection...0 ma 00 W < load < 00 W c 0 V max and 0 ma min With pre-wired coil connection LUB NC ASILUF C or ASILUF C AS-Interface Module ASILUF C or ASILUF C AS-Interface Module Com OA OA With pre-wired coil connection LUM RC AS-i LUB NC Pre-wired coil AS-i ASILUF C or ASILUF C AS-Interface Module LUM RC Pre-wired coil AS-i Basic scheme DEL Ready-Fault-Pole ASILUF C or ASILUF C 0 Output interface ASI Com OA OA AS-i /

64 Schemes (continued) TeSys motor starters - open version Communication modules (continued) Modbus communication module LUL C0 Without pre-wired coil connection Modbus communication module LUL C0 Without pre-wired coil connection LUL C0 Modbus Module LUL C0 Modbus Module Com OA OA LO Com V Aux D(B) D(A) 0 V Com OA OA LO LI LI V V c Aux COM D(B) D(A) 0 V With pre-wired coil connection LUB NC With pre-wired coil connection LUB NC LUL C0 LUB NC Pre-wired coil LO Com V Aux Modbus Module D(B) D(A) 0 V LUL C0 LUB NC Pre-wired coil LO LI LI V c V Aux COM Modbus Module D(B) D(A) 0 V With pre-wired coil connection LUM RC With pre-wired coil connection LUM RC LUL C0 LUM RC Pre-wired coil LO Com V Aux Modbus Module D(B) D(A) 0 V LUL C0 LUM RC Pre-wired coil LO LI LI V c V Aux COM Modbus Module D(B) D(A) 0 V Basic scheme Basic scheme Advanced Control Unit or Multifunction Control Unit Input interface LUL C0 Advanced Control Unit or Multifunction Control Unit Control unit interface Controller interface Controller x LUL C0 LED Address Ready-Fault-Pole LED Address Ready-Fault-Pole RS D(B) D(A) Modbus 0 V RJ RS D(B) D(A) 0 V Modbus RJ Com OA OA Output interface LO Com V AL Supply V Aux AL Output interface Com OA OA LO LI I/O interface LI V c AL V Aux Supply COM AL 0 /

65 Schemes (continued) TeSys motor starters - open version Communication modules (continued) Profibus DP communication module LUL C0 Without pre-wired coil connection CANopen communication module LUL C0 Without pre-wired coil connection LUL C0 Profibus DP Module LUL C0 Canopen Module OA OA Com LO LI LI With pre-wired coil connection LUB NLC Bus OA OA Com LO LI LI With pre-wired coil connection LUB NLC Bus LUL C0 LUB NL Pre-wired coil LO LI LI Profibus DP Module Bus LUL C0 LUB NL Pre-wired coil LO LI LI Canopen Module Bus With pre-wired coil connection LUM RC With pre-wired coil connection LUM RC LUL C0 LUM RL Pre-wired coil LO LI LI Profibus DP Module Bus LUL C0 LUM RL Pre-wired coil LO LI LI Canopen Module Bus Basic scheme Advanced Control Unit or Multifunction Control Unit Control unit interface Controller interface Controller x LUL C0 Basic scheme Advanced Control Unit or Multifunction Control Unit Control unit interface Controller interface Controller x LUL C0 LED Address Ready-Fault-Pole LED Address Ready-Fault-Pole I/O interface AL Supply AL I/O interface AL Supply AL OA OA Com LO LI LI OA OA Com LO LI LI DeviceNet communication module LUL C0 Without pre-wired coil connection Basic scheme Advanced Control Unit or Multifunction Control Unit Controller LUL C0 OA OA Com LO LI LI DeviceNet Module Bus Control unit interface Controller interface x LUL C0 With pre-wired coil connection LUB NLC LED Address Ready-Fault-Pole 0 LUL C0 LUB NL Pre-wired coil LO LI LI With pre-wired coil connection LUM RL LUL C0 DeviceNet Module Bus DeviceNet Module Bus OA OA Com I/O interface LO LI LI AL V c Supply AL LUM RL Pre-wired coil LO LI LI /

66 Schemes (continued) TeSys motor starters - open version Communication modules (continued) Advantys STB communication module LUL C Without pre-wired coil connection Parallel wiring modules Without pre-wired coil connection LUL C Advantys STB Module Bus LUF C00 Parallel bus Module OA OA Com LO LI LI With pre-wired coil connection LUB NLC In Out Com OA OA Link // RJ With pre-wired coil connection LUB NLC LUL C Advantys STB Module LUF C00 Parallel bus Module Bus LUB NL LUB NC Link // RJ Pre-wired coil In Out Pre-wired coil LO LI LI With pre-wired coil connection LUM RC With pre-wired coil connection LUM RC LUL C Advantys STB Module LUF C00 Parallel bus Module Bus LUM RL LUM RC Link // RJ Pre-wired coil In Out Pre-wired coil LO LI LI Basic scheme Advanced Control Unit or Multifunction Control Unit Control unit interface LED Address AL I/O interface OA OA Com LO LI LI Controller interface Supply Controller x AL LUL C Ready-Fault-Pole OUT IN Basic scheme Com OA OA Forward running Reverse running Output common Selector in position Pole state Reserved Fault Input common LUF C00 RJ Ready Fault Pole Profibus DP power supply module LU GC LU GC IN OUT Filter V Aux. 0 /

67 Schemes (continued) TeSys motor starters - open version Communication modules (continued) Wiring hub and splitter boxes Modbus hub LUGC Parallel wiring splitter box LU G0 Parallel wiring splitter box LU G0 N/C N/C N/C D (B) D (A) + N/C N/C 0 V X RJ X RJ X RJ X RJ LU GC X RJ N/C N/C N/C D (B) D (A) + N/C V () 0 V Forward running Reverse running Output common N/C Pole state N/C Fault + V Aux X RJ X RJ X RJ X RJ LU G0 X () 0 0 Fault X Fault X Fault X Fault X Fault X Fault X Fault X Fault X Pole state X Pole state X Pole state X Pole state X Pole state X Pole state X Pole state X Pole state X + V Aux Com + V Aux Com Forward running Reverse running Output common N/C Pole state + V Fault + V Aux X RJ X RJ X RJ X RJ LU G0 X () 0 0 Fault X Fault X Fault X Fault X Fault X Fault X Fault X Fault X Pole state X Pole state X Pole state X Pole state X Pole state X Pole state X Pole state X Pole state X + V Aux Com + V Aux Com X RJ X RJ X RJ X RJ D (A) + D (B) Shielding Shielding 0 V Shielding X0 RJ 0 V Forward running N/C Commun des sorties N/C Pole state N/C Fault + V Aux X RJ X RJ X RJ X RJ Outputs Com Inputs X0 () Com 0 0 V Aux Forward running X Forward running X Forward running X Forward running X Forward running X Forward running X Forward running X Forward running X Reverse running X Reverse running X Reverse running X Reverse running X N/C N/C N/C N/C + c V Com + c V Com () Not connected on connectors X to X. Only present on RJ IN and OUT connectors. () 0-way HE0 input connector. () 0-way HE0 output connector. () Wire colours and corresponding HE0 connector pin numbers. Colours of TSX CDPppp connection cable wires () White Brown Green Yellow Grey Pink Blue Red Black 0 Violet Grey-pink Red-blue White-green Brown-green White-yellow Yellow-brown White-grey Grey-brown White-pink 0 Pink-brown X RJ X RJ X RJ X RJ Outputs Com Inputs X0 () Com 0 0 V Aux Forward running X Forward running X Forward running X Forward running X Forward running X Forward running X Forward running X Forward running X Reverse running X Reverse running X Reverse running X Reverse running X Reverse running X Reverse running X Reverse running X Reverse running X + c V Com + c V Com Gateways LUF P LUF P LUF P LUF P Fip I/O - Modbus Gateway LUF P Profibus - Modbus Gateway LUF P DeviceNet - Modbus Gateway 0 V Aux X Fip I/O X D(B) D(A) 0 V V Aux X Profibus X D(B) D(A) 0 v V Aux X DeviceNet X D(B) D(A) 0 V /

68 Schemes (continued) TeSys motor starters - open version Data profile under AS-Interface Control unit present in the product Status D0 Ready (available) D Poles closed (running) Commands D0 Start - forward running D Start - reverse running Standard LUCA Advanced LUCB, CC, CD Main registers accessible with Modbus, CANopen, Advantys STB, Profibus DP and DeviceNet communication modules. For other registers and for further information, please consult the User's Manual Communication variables on the website Multifunction LUCM Control unit present in the product Standard Advanced Multifunction Marking Register 0 Register Words Bits Commercial reference, serial number, software version Log Status Register 00 Register 0 Words Bits Fault log, Operating log, Log of last trips Register Register Words Bits Alarm signalling (bits), Fault signalling (bits) Values Register Register Words Irms phase, phase, phase. Motor load, thermal status Earth leakage current. Phase imbalance and phase failure Register Register Words Bits Reserved Configuration Register 00 Register Words Bits Protection and alarm thresholds, fallback mode and reset mode Commands Register 00 Register Words Bits Commands Status and values Register Bit 0 Short-circuit fault Bit Overcurrent fault Bit Thermal overload fault Register Bit 0 Ready (available) Bit Poles closed Bit Fault Bit Alarms Bit Tripped ("TRIP" position) Bit Fault acknowledgement allowed Bit Reserved Bit Motor running Bit Motor current % (bit 0) Bit Motor current % (bit ) Bit 0 Motor current % (bit ) Bit Motor current % (bit ) Bit Motor current % (bit ) Bit Motor current % (bit ) Bit Reserved Bit Motor starting Register Bit Thermal overload alarm Register Word Thermal status value Register Word Motor load value (Im/Ir) Configuration Register 0 Bit 0 Manual reset on thermal overload fault Bit Remote reset on thermal overload fault Bit Automatic reset on thermal overload fault Register Value 0 Fallback mode validation Value Outputs OA and OA unchanged Value Outputs OA and OA forced to 0 Value Outputs OA and OA unchanged, signalling existence of communication failure Value Outputs OA forced to and OA unchanged Value Outputs OA forced to and OA unchanged Commands Register 00 Bit 0 LO output command Register 0 Bit 0 OA output command Bit OA output command Bit Reserved Bit Fault acknowledgement Bit Reserved Bit Trip test Bit Reserved 0 Data accessible /

69 Basic schemes TeSys motor starters - open version Non-reversing Non-reversing starter-controllers LUB /L /L /L Control Unit /T U /T V M /T W -wire control via -position switch -wire control, pulsed start with maintaining contact Connection of a motor load indicator module LUFV A A A A LUFV Analogue output Module Start Stop...0 ma V Aux V Aux NC Connection of thermal overload fault signalling modules LUF DA0 Automatic reset Remote reset V V Reversed LUF DA0 Automatic or remote reset LUF DA0 Automatic or remote reset Z Z X X 0 V Z Z X X 0 V A A A A QF QF S S Control via Modbus communication module LUL C0 Without pre-wired coil connection S Control via Modbus communication module LUL C0 Without pre-wired coil connection LUL C0 Com OA OA LO Com Modbus Module V Aux D(B) D(A) GND LUL C0 Com OA OA LO LI LI V c Aux V Modbus Module COM D(B) D(A) GND 0 A A Modbus A A S S Modbus /0

70 Basic schemes (continued) TeSys motor starters - open version Non-reversing Non-reversing starter controllers LUB (continued) Control by communication modules ASILUF C and ASILUF C Without pre-wired coil connection Without pre-wired coil connection With local control ASILUF C or ASILUF C Com OA OA AS-Interface Module AS-Interface ASILUF C Com OA or ASILUF C OA AS-Interface Module AS-Interface A A AS-Interface line Normal Adjustment AS-Interface line A A With pre-wired coil connection LUB NC Without pre-wired coil connection With local control AS-i Module ASILUF C or ASILUF C AS-Interface Module ASILUF C or ASILUF C AS-Interface Module LUB NC Pre wired coil AS-Interface Com OA OA AS-Interface AS-Interface line AS-Interface line A A Adjustment Normal Without pre-wired coil connection With multifunction control unit LUCM ASILUF C or ASILUF C Com OA OA AS-Interface Module AS-Interface A A AS-Interface line LUCM V Aux Multifunction Control Unit RJ D(B) D(A) GND Bus Modbus RS 0 /

71 Basic schemes (continued) TeSys motor starters - open version Reversing Reversing starter-controllers LUB -wire control via -position switch -wire control, pulsed start with maintaining contact /T U /T V /T /T W /L /L /L LUB Reverser Motor Controller LUB Reverser Motor Controller Control Unit A B A B A A Start forward running B A /T /T B A forward running Stop reverse running Stop forward running and reverse running Stop forward running Start reverse running Stop reverse running M Control by communication modules ASILUF C and ASILUF C With pre-wired coil connection LUM RC With multifunction control unit LUCM -wire control, pulsed start with maintaining contact and limit switches ASILUF C or ASILUF C AS-Interface Module LUB Reverser Motor Controller LUM RC Pre wired coil AS-Interface A B A B A AS-Interface line Limit switch Stop forward running forward running Start forward running LUCM V Aux Multifunction Control Unit D(B) D(A) GND Bus Modbus RS Stop forward running and reverse running Limit switch Stop reverse running reverse running Start reverse running Control by communication modules ASILUF C and ASILUF C Without pre-wired coil connection With running direction pilot lights and limit switches LUB A B Reverser Motor Controller A B A ASILUF C/C AS-Interface Module Com OA OA AS-Interface AS-Interface line 0 /

72 Basic schemes (continued) TeSys motor starters - open version Reversing Reversing starter controllers LUB (continued) Control via Modbus communication module LUL C0 Without pre-wired coil connection. With local control Control via Modbus communication module LUL C0 Without pre-wired coil connection. With local control LUB Reverser Motor LUL C0 Modbus Module Controller V Aux A B A B A Com OA OA LO Com D(B) D(A) GND LUB Reverser LULC 0 Modbus Module Motor Controller V V c Aux COM A B A B A Com OA OA LO LI LI D(B) D(A) GND Modbus Modbus Start forward running Start reverse running Adjustment Normal Start forward running Start reverse running Adjustment Normal Reversing starter-controllers LUB + LUM /L /L /L Control Unit /T /T /L /T /L /T /T /T /L U V M W -wire control, pulsed start with maintaining contact -wire control via -position switch A A A A S Stop forward running and reverse Stop Start running forward running forward running S S S A S B S LUM Reverser Block A B A LUM S A S B S A Reverser Block B A Stop reverse running S Start reverse running S forward running Stop reverse running 0 /

73 Presentation Soft starters for asynchronous motors Altistart U0 and TeSys U Presentation The Altistart U0 is a soft start/soft stop unit for asynchronous motors. It is designed primarily for combinations with. When combined with a TeSys U controller by means of a connector, the Altistart U0 is a power option which provides the Soft start/soft stop function. The result is a unique, innovative motor starter. Using the Altistart U0 starter enhances the starting performance of asynchronous motors by allowing them to start gradually, smoothly and in a controlled manner. It prevents mechanical shocks, which lead to wear and tear, and limits the amount of maintenance work and production downtime. The Altistart U0 limits the starting torque and current peaks on starting, on machines which do not require a high starting torque. The Altistart U0 is designed for the following simple applications: b Conveyors b Conveyor belts b Pumps b Fans b Compressors b Automatic doors and gates b Small cranes b Belt-driven machines, etc. The Altistart U0 is compact and easy to install. It complies with standards IEC/EN 0--, carries UL, CSA, C-Tick, CCC certifications and e marking. b ATSU 0NppLT soft start/soft stop units v Control two phases of the motor power supply to limit the starting current and for deceleration v Internal bypass relay v Motor power ratings ranging from 0. kw to kw v Motor supply voltages ranging from 00 V to 0 V, 0/0 Hz. An external power supply is required for controlling the starter. Description b Altistart U0 soft start/soft stop units are equipped with: v A potentiometer for setting the starting time v A potentiometer for setting the deceleration time v A potentiometer for adjusting the start voltage threshold according to the motor load v green LED to indicate that the unit is switched on v yellow LED to indicate that the motor is powered at nominal voltage, if it is connected to the starter v A connector : - logic inputs for Run/Stop commands - logic input for the BOOST function - logic output to indicate the end of starting - relay output to indicate the starter has a power supply fault or the motor has reached a standstill at the end of the deceleration stage 0 Characteristics: pages / and / References: page / Dimensions: page / Schemes: pages /0 to / /

74 Presentation (continued) Soft starters for asynchronous motors Altistart U0 and TeSys U Description of a TeSys U starter-controller Please consult the TeSys U starters - open version catalogue. ATSU 0NpppLT soft start unit functions b -wire control The run and stop commands are controlled by a single logic input. State of logic input LI controls starting and state 0 controls stopping. Altistart U0 control terminals + V LI LI Wiring diagram for -wire control b -wire control The run and stop commands are controlled by different logic inputs. Stopping is achieved when logic input LI opens (state 0). The pulse on input LI is stored until input LI opens. Altistart U0 control terminals + V LI LI Wiring diagram for -wire control b Starting time Controlling the starting time means that the time of the voltage ramp applied to the motor can be adjusted to obtain a gradual starting time, dependent on the motor load. b Voltage boost function via logic input Activating the BOOST logic input enables the function for supplying a starting overtorque capable of overcoming any mechanical friction. When the input is at state, the function is active (input connected to the + V) and the starter applies a fixed voltage to the motor for a limited time before starting. U 00% Un 0% Un Initial voltage Voltage ramp t 00 ms Application of a voltage boost equal to 00% of the nominal motor voltage b End of starting v Application function for logic output LO ATSU 0NppLT soft start/soft stop units are equipped with an open collector logic output LO, which indicates the end of starting when the motor has reached nominal speed. 0 Characteristics: pages / and / References: page / Dimensions: page / Schemes: pages / to / /

75 Characteristics Soft starters for asynchronous motors Altistart U0 and TeSys U Environmental characteristics Type of starter Conformity to standards ATSU 0NppLT Altistart U0 electronic starters have been developed to conform to the strictest international standards and the recommendations relating to electrical industrial control devices (IEC, EN), in particular standard IEC/EN 0--. Electromagnetic compatibility EMC Conducted and radiated CISPR level B, IEC 0--, level B emissions Harmonics IEC 000--, IEC EMC immunity EN 00-, EN 00- Electrostatic discharge IEC level Immunity to radiated radioelectrical IEC level interference Immunity to electrical transients IEC level Voltage/current impulse IEC level Conducted and radiated IEC level emissions Immunity to conducted IEC interference caused by radioelectrical fields Damped oscillating waves IEC level e marking The starters carry e marking in accordance with the European low voltage directives IEC/EN 0--. Product certifications UL, CSA, C-Tick and CCC Degree of protection IP 0 Degree of pollution conforming to IEC/EN 0-- Vibration resistance. mm peak to peak from to Hz, gn from to 0 Hz, conforming to IEC/EN 00-- Shock resistance gn for ms conforming to IEC/EN 00-- Relative humidity % without condensation or dripping water conforming to IEC 00-- Ambient temperature around the unit Storage C conforming to IEC/EN 0-- Operation C without derating, up to 0 C with current derating of % per C above 0 C Maximum operating altitude m 000 without derating (above this, derate the current by.% per additional 00 m) Operating position Maximum permanent angle in relation to the normal vertical mounting position Electrical characteristics Type of starter 0 0 ATSU 0NppLT Category of use Conforming to IEC 0-- Ac-b Rated operating voltage -phase a voltage V 00-0% to 0 + 0% Frequency Hz 0 - % to 0 + % Output voltage Maximum -phase voltage equal to line supply voltage Control supply voltage V c, 00 ma ± 0% Rated operating current A... Adjustable starting time s...0 Adjustable deceleration time s...0 Starting torque % % of DOL motor starting torque Type of starter ATSU 0N0LT 0N0LT 0NLT 0NLT 0NLT Control power supply consumption V c, ma V c, 00 ma Power dissipated At full load at end of starting W..... In transient state at times the W..... rated operating current Type of starter ATSU 0N0LT to ATSU 0NLT ATSU 0NLT Use I Starting time Starting time s 0 0 Maximum number of cycles per hour Full voltage state or starter at standstill 0 Operating cycle t Presentation: pages / and / References: page / Dimensions: page / Schemes: pages /0 to / /

76 Characteristics (continued) Soft starters for asynchronous motors Altistart U0 and TeSys U Electrical characteristics (continued) Logic input power supply (electrically isolated between power and control) + V, COM Logic inputs LI, LI, BOOST Stop, run and boost on start-up functions Logic output LO End of starting signal Relay output RA RC LED signalling Green LED Starter powered up Yellow LED Nominal voltage reached Connections (maximum connection capacity and tightening torque) Power circuit Connection to Ø mm screw clamps Flexible wire without cable end conductor mm. 0 AWG conductors mm. 0 AWG Flexible wire with cable end conductor mm 0 AWG conductors mm 0 AWG Rigid wire conductor mm 0 AWG conductors mm 0 AWG Tightening torque N.m.. Control circuit Flexible wire without cable end Screw connector conductor mm 0.. AWG conductors mm 0.. AWG Flexible wire with cable end conductor mm 0.. AWG conductors mm 0.. AWG Rigid wire conductor mm 0.. AWG conductors mm 0. AWG Tightening torque N.m 0. Torque characteristics (typical curves) T Tn Tn Tn U 0, U 0, U Tr V ± 0% Isolated Max. current 00 ma Logic inputs with impedance kw; V power supply (U max 0 V) Max. current ma State 0 if U < V and I < 0. ma State if U > V and I > 0. ma Open collector logic output: External V power supply (minimum V, maximum 0 V) Max. current 00 ma Normally open (N/O) contact Minimum switching capacity: 0 ma for V c Maximum switching capacity on inductive load (cos j = 0. and L/R = 0 ms): A for 0 V a or 0 V c (AC-) Maximum operating voltage 0 V The diagram opposite shows the torque/speed characteristic of a cage motor in relation to the supply voltage. The torque varies in line with the square of the voltage at a fixed frequency. The gradual increase in the voltage prevents the instantaneous current peak on power-up. 0 N/Ns 0 0, 0, 0, 0 Presentation: pages / and / References: page / Dimensions: page / Schemes: pages / to / /

77 References Soft starters for asynchronous motors Altistart U0 and TeSys U DF Soft start/soft stop units for 0. to kw motors (can be combined with the TeSys U starter-controller) Motor Motor power () Starter Nominal current Reference Weight 0 V 0 V 00 V 0 V kw HP kw HP A -phase supply voltage: 00 0 V 0/0 Hz ATSU 0N0LT 0.0 ATSU 0N0LT 0.0 ATSU 0NLT ATSU 0NLT 0.0 ATSU 0NLT ATSU 0NLT 0.0 DF0 LUBpBL Accessorie Description Used for starter Reference Weight Power connector between ATSU 0NppLT and TeSys U ATSU 0NppLT VW G TeSys U starter and soft start unit combinations Numerous possibilities for combinations and options are offered. Please consult the TeSys U Starters-open version specialist catalogue. LUCM ppbl Motor power Soft starter TeSys U Voltage Power base Control unit () 0 V kw/hp 00 V kw 0 V HP 0./. ATSU 0N0LT LUB LUCp 0BL./../ ATSU 0N0LT LUB LUCp BL./ ATSU 0N0LT LUB LUCp BL ATSU 0N0LT LUB LUCp BL./ ATSU 0NLT LUB LUCp BL /.. ATSU 0NLT LUB LUCp BL /. 0 ATSU 0NLT LUB LUCp BL./. ATSU 0NLT LUB LUCp BL./0 0 ATSU 0NLT LUB LUCp BL Example of a starter-motor combination with: non-reversing power base for DOL starting (LUBpBL) control unit (LUCM ppbl) power connector (VW G0) Altistart U0soft start/soft stop unit (ATSU 0NppLT) ATSU 0NppLT () Standard motor power ratings, HP power ratings indicated according to standard UL 0. () Depending on the configuration of the chosen TeSys U starter-controller, replace the p with A for standard, B for expandable, and M for multifunction. 0 Presentation: pages / and / Characteristics: pages / and / Dimensions: page / Schemes: pages /0 to / /

78 Dimensions Soft starters for asynchronous motors Altistart U0 and TeSys U TeSys U combination (non-reversing power base) and ATSU 0N0LT to ATSU 0NLT Mounting on ( mm) rail with VW G0 connector TeSys U combination (non-reversing or reversing power base) and ATSU 0N0LT to ATSU 0NLT Side by side mounting, 0 TeSys U combination (non-reversing power base) and ATSU 0NLT to ATSU 0NLT Mounting on ( mm) rail with VW G0 connector TeSys U combination (non-reversing or reversing power base) and ATSU 0NLT to ATSU 0NLT Side by side mounting, 0 VW G0 connector 0,, 0 Presentation: pages / and / Characteristics: pages / and / References: page / Schemes: pages /0 to / /

79 Schemes Soft starters for asynchronous motors Altistart U0 and TeSys U For 0. to kw motors ATSU 0NppLT soft start/soft stop units Power wiring /L /L /L Power wiring with reversing unit /L /L /L QF QF CU Tesys U TeSys U CU Tesys U TeSys U with reversing unit /T /T /T /L /L /L A ATSU 0NppLT /T /T /T /T /T /T /L /L /L A M ATSU 0NppLT /T /T M /T Compatible components (For full references, Please consult our catalogue and Please consult our catalogue or refer to our catalogue: Motor starter solutions - Control and protection components ) Code Description A Soft start/soft stop unit QF TeSys U controller-starter CU TeSys U control unit 0 Presentation: pages / and / Characteristics: pages / and / References: page / Dimensions: page / /0

80 Schemes (continued) Soft starters for asynchronous motors Altistart U0 and TeSys U For 0. to kw motors ATSU 0NppLT soft start/soft stop units (continued) Automatic -wire control Without deceleration c V + LUA C0 S QF A A RA Functional diagrams Power supply voltage Green LED Logic input LI Pushbutton S ATSU 0NppLT RC COM LI LI + V BOOST LO A With and without deceleration c V + LUA C0 S S Stop Run Stop Run Power supply voltage Green LED QF Logic input LI Pushbutton S Pushbutton S A A RA ATSU 0NppLT RC COM LI LI + V BOOST LO A Logic output LO Logic output LO Yellow LED Motor voltage U 0 s t t Yellow LED Motor voltage U 0 s t t t Automatic -wire control Without deceleration With deceleration c V + LUA C0 S RA A ATSU 0NppLT RC COM LI LI + V BOOST LO c V + LUA C0 RA A ATSU 0NppLT RC COM LI LI + V BOOST LO S QF A A QF S QF A A QF S Functional diagrams Power supply voltage Green LED Pushbutton S Pushbutton S Logic input LI Logic output LO Yellow LED Motor voltage U 0 s t 00 ms t Power supply voltage Green LED Logic input LI Pushbutton S Logic input LI Pushbutton S Logic output LO Yellow LED Motor voltage 0 s t t A: Soft start/soft stop unit S, S: XB B or XB B pushbuttons QF: TeSys U controller-starter t: Acceleration time can be controlled by a potentiometer t: Deceleration time can be controlled by a potentiometer U : Starting time can be controlled by a potentiometer 0 Presentation: pages / and / Characteristics: pages / and / References: page / Dimensions: page / /

81 Schemes (continued) Soft starters for asynchronous motors Altistart U0 and TeSys U For 0. to kw motors ATSU 0NppLT soft start/soft stop units (continued) Automatic -wire control, with reversing unit Without deceleration With deceleration QF A QF A LUB pbl ATSU 0NppLT LUB pbl ATSU 0NppLT A B A Run direction Run S direction S Stop S B A RA RC COM LI LI + V BOOST LO Run direction S A B A Run direction S B A RA RC COM LI Stop S LI + V BOOST LO LUA C0 LUA C0 + c V + c V QF: TeSys U controller-starter with reversing unit A: Soft start/soft stop unit S, S, S: XB B or XB B pushbuttons S: minimum depression time 00 ms Boost on starting and end of starting signal A QF: TeSys U controller-starter with reversing unit A: Soft start/soft stop unit S, S, S: XB B or XB B pushbuttons ATSU 0NppLT RA RC COM LI LI + V BOOST LO To PLC A: Soft start/soft stop unit 0 Presentation: pages / and / Characteristics: pages / and / References: page / Dimensions: page / /

82 Schemes (continued) Soft starters for asynchronous motors Altistart U0 and TeSys U For 0. to kw motors ATSU 0NppLT soft start/soft stop units (continued) Automatic control with Modbus communication module, with and without deceleration Without reversing unit With reversing unit A A A A ATSU 0NppLT LUL C0 Modbus Module ATSU 0NppLT LUL C0 Modbus Module RA RC COM LI LI + V BOOST LO LUB NC Pre-wired coil LO COM D(B) D(A) Gnd c V V Aux. + + RA RC COM LI LI + V BOOST LO COM OA OA LO COM D(B) D(A) Gnd c V V Aux c V c V QF A LUB pbl B A B A Function Register Bit Value Function Register Bit Value Powering down TeSys U and ATSU Powering up TeSys U and ATSU Forward 0 0 Reverse 0 Automatic control without deceleration Powering down TeSys U and ATSU Run 00 0 Forward Stop Reverse 0 0 Automatic control with deceleration Automatic control without deceleration Run 00 0 Run 00 0 Soft stop Stop forward Stop reverse 0 0 Automatic control with deceleration (forward or reverse) Run 00 0 Soft stop A: Soft start/soft stop unit A: Soft start/soft stop unit QF: TeSys U controller-starter with reversing unit Automatic control with AS-Interface communication module, without deceleration Without reversing unit With reversing unit RA ATSU 0NppLT RC COM LI LI + V BOOST A LO RA ATSU 0NppLT RC COM LI LI + V BOOST A LO LUB NC Pre-wired coil ASI LUFC c V AS-Interface c V ASI LUFC c V AS-Interface Function Bit Value Function Bit Value Power-up and automatic control without deceleration Power-up and automatic control without deceleration Run D0 Run forward D0 Stop D0 0 Stop D0 0 Run reverse D Stop D 0 A: Soft start/soft stop unit A: Soft start/soft stop unit QF: TeSys U controller-starter with reversing unit A LUB pbl B A B QF A COM OA OA c V 0 Presentation: pages / and / Characteristics: pages / and / References: page / Dimensions: page / /

83 0 Presentation, description, references TeSys motor starters - open version Magnetic control unit for the protection of variable speed controllers and soft start units S (mm / AWG) Presentation When installed upstream of a variable speed controller or soft start unit, control unit LUCLpp, used in conjunction with an LUB or LUB power base, provides: v isolation, v short-circuit protection of the motor starter. (variable speed controller-based or soft start unit-based motor starters). S (mm / AWG) LUB pp Altivar or Altistart LUCLpp Note: control unit LUCL, when used in conjunction with power base LUB or LUB, conforms to standard IEC 0-. Installation regulations When the length of the cable between the TeSys U starter and the variable speed controller is more than. m, the c.s.a. of the cable between the variable speed controller and the TeSys U starter (S) must be equal to the c.s.a. of the cable upstream of TeSys U (S). Description Extraction and locking handle Sealing of locking handle Dial for magnetic adjustment of motor In Locking of settings by sealing the transparent cover References Description Line current of the variable speed controller or soft start unit A Reference () Weight Magnetic control unit LUCLXpp LUCLXpp 0.. LUCL0pp 0. LUCLpp 0.. LUCLpp 0. LUCLpp 0. () Standard control circuit voltage: Volts 0 0 c BL (), () a B c or a ES () FU () () Voltage code to be used for a starter-controller with communication module. () d.c. voltage with maximum ripple of ± 0 %. () c: V, a: V. () c: 0 0 V, a: 0 0 V. 0 /

84 Selection TeSys motor starters - open version Magnetic control unit for the protection of variable speed controllers and soft start stop units Control unit and associated power base selection Functions provided b Short-circuit protection b Manual reset Maximum motor power ratings 0/0 Hz < 00/ V 00 V 0 V Power base reference Control unit reference KW KW KW A Line current 0.0 LUB or LUB LUCLXpp LUB or LUB LUCLXpp LUB or LUB LUCL0pp... LUB or LUB LUCLpp. LUB LUCLpp.. LUB LUCLpp Operating characteristics Control units Standard Advanced Multifunction Thermal overload protection LUCA LUCB LUCC LUCD LUCL LUCM Over current protection. x the setting current to x the setting current Short-circuit protection Protection against phase loss Protection against phase imbalance Earth fault protection (equipment protection only). x the max. current Tripping class Motor type -phase Single-phase -phase Single-phase and -phase Thermal overload test function Overtorque No-load running Long starting time Reset method Manual Parameters can be set Automatic or remote With function module, or parameters can be set via the bus with a communication module (see page /). Integrated function Function provided with accessory Compatibility Compatibility of control unit LUCLpp with References Functions The starter-controller Yes LUB /LUB Starter-controller (magnetic protection) The starter No LUS /LUS Starter without either magnetic or thermal overload protection) The controller No LUT M Controller (without thermal overload protection) Parameters can be set Parameters can be set via the bus with a communication module (see page /). Add-on contact blocks with fault signalling and auxiliary contacts Yes LUA C Add-on contact blocks with fault signalling ( N/O + N/C) LUA C0 Add-on contact blocks with fault signalling ( N/O) LUF N0 Auxiliary contacts ( N/O) LUF N Auxiliary contacts ( N/O + N/C) LUF N0 Auxiliary contacts ( N/C) Communication modules Yes ASILUF C and ASILUF C AS-Interface communication modules LUF C00 Parallel wiring module LUL C0 LUL C0 LUL C Modbus communication module ( output/ inputs) Modbus communication module ( output) Advantys STB communication module ( output/ inputs) LUL C0 CANopen communication module ( output/ inputs) LUL C0 DeviceNet communication module ( output/ inputs) LUL C0 Profibus DP communication module ( output/ inputs) Function modules No LUF W0 Alarm function module LUF DH Thermal overload signalling module with manual reset LUF DA0 Thermal overload signalling module with automatic or remote reset ( N/C) LUF DA0 Thermal overload signalling module with automatic or remote reset ( N/O) LUF V Motor load indication module 0 /

85 Characteristics TeSys motor starters - open version Characteristics of magnetic control unit LUCL Protection Motor type -phase Conforming to standard When used in conjunction with an LUB or LUB power base, magnetic control unit LUCL conforms to standard IEC 0-. Short-circuit protection Tripping threshold. x In (max. setting current) Tripping tolerance ± 0 % Environment Product certifications Conforming to standards Rated insulation voltage (Ui) Conforming to IEC/EN 0-, overvoltage category III, degree of pollution: Rated impulse withstand voltage (Uimp) Safety separation of circuits SELV Degree of protection Conforming to IEC/EN 0- (protection against direct finger contact) Conforming to IEC/EN 0- kv Conforming to IEC/EN 0- appendix N Front panel outside connection zone CE When used in conjunction an LUB power base, control unit LUCL conforms to standard 0-. V 0 V Between the control or auxiliary circuit and the main circuit: 00 Between the control and auxiliary circuits: 0 IP 0 Front panel and wired terminals IP 0 Other faces IP 0 Protective treatment Conforming to IEC/EN 00 TH Conforming to/en Cycles Conforming to IEC/EN 00-- h Ambient air temperature around the device Storage C Operation C Power bases and standard and advanced control units: (At temperatures above 0 C and up to 0 C, for Ie = A, leave a minimum gap of mm between products). Power bases and multifunction control units: (At temperatures above C, leave a minimum gap of mm between products. At temperatures above C up to 0 C, leave a gap of 0 mm between products.) Maximum operating altitude m 000 Operating positions In relation to normal vertical mounting plane 0 Flame resistance Conforming to UL V Conforming to IEC/EN 0-- C 0 (parts supporting live components) C 0 Environmental restrictions Cadmium and silicone-free, recyclable Shock resistance / sine wave = ms Conforming to IEC/EN00-- () Power poles open: 0 gn Power poles closed: gn Vibration resistance 00 Hz Conforming to IEC/EN 00-- () Power poles open: gn Power poles closed: gn () Resistance to Conforming to IEC/EN kv In open air: - Level electrostatic discharge kv On contact: - Level Immunity to radiated highfrequency Conforming to IEC/EN V/m 0 - Level disturbance Immunity to Conforming to IEC/EN kv All circuits except for serial link: - Level fast transient currents kv Serial link: - Level Immunity to dissipated Conforming to IEC/EN 0- Common mode Serial mode shock waves Uc a 0 V, kv Uc c 0 V Uc = V c Not applicable Immunity to conducted Conforming to IEC/EN V 0 high-frequency disturbance () Without modifying the contact states, in the most unfavourable direction. () gn with Advantys STB or CANopen communication modules. /

86 Characteristics TeSys motor starters - open version Power bases and LUCL magnetic control unit Power base and control unit type LUB + LUCL LUB + LUCL Power circuit connection characteristics Connection to Ø mm screw clamp terminals Flexible cable without cable end Flexible cable with cable end Flexible cable without cable end Screwdriver conductor mm conductors mm.. conductor mm conductors mm conductor mm 0 0 conductors mm Philips n or flat screwdriver: Ø mm Tightening torque N.m.... Control circuit connection characteristics Connection to Ø mm screw clamp terminals Flexible cable without cable end Flexible cable with cable end Flexible cable without cable end conductor mm conductors mm conductor mm conductors mm conductor mm conductors mm Philips n or flat screwdriver: Ø mm Screwdriver Tightening torque N.m Control circuit characteristics Rated control circuit voltage a 0/0 Hz V 0 0 c V 0 0 Voltage limits c V () V 0 0 Operation a V V a or c V V a.. c. a.. c. a 0 0 V V a a c 0 0 V V c c Drop-out c V V.. a V V.. a or c V V a 0 0 V, c 0 0 V V Typical consumption c V ma 0 0 I max while closing a V ma 0 0 a or c V ma 0 0 a 0 0 V, c 0 0 V ma 0 0 I rms sealed c V ma 0 0 a V ma 0 0 a or c V ma a 0 0 V, c 0 0 V ma Heat dissipation W Operating time Closing ms V: 0; V: 0; u V: 0 V: 0; V: 0; u V: 0 Opening ms Resistance to micro-breaks ms Resistance to voltage dips IEC/EN At least 0 % of Uc for 00 ms Mechanical durability In millions of operating cycles Maximum operating rate In operating cycles per hour Main pole characteristics Number of poles Isolation conforming to IEC/EN 0- Possible Yes Yes Padlocking padlock with Ø. mm shank padlock with Ø. mm shank Rated thermal current A Rated operational current (Ue y 0 V) Conforming to IEC/ EN 0- Category AC- θ y 0 C: A θ y 0 C: A Category AC- θ y 0 C: A θ y 0 C: A Rated operational voltage V 0 () 0 () Frequency limits Of the operating current Hz Power dissipated in the power circuits Operational current A Power dissipated W in all three poles Rated breaking capacity on short-circuit V ka Total breaking time ms Thermal limit With Isc max on 0 V ka s 0 0 () d.c. voltage with maximum ripple of ± 0 %. () No consumption sealed. () For 0 V, use phase barrier LUSP0. 0 /

87 Combinations TeSys motor starters - open version Coordination The standard defines tests at different levels of current; the purpose of these tests is to place the equipment in extreme conditions. The standard defines types of coordination, according to the condition of the components after testing: type and type Type coordination requires that in a short-circuit condition, the contactor or starter must not present any danger to personnel or installations and must not be able to resume operation without repair or the replacement of parts. The product combinations given below provide type coordination. Soft start-soft stop unit/tesysu starter controller combination with magnetic protection TeSys U / Altistart : type coordination Power TeSys U references Soft start unit reference 00 V (kw) (protection + power switching) Class 0 Class 0. LUB + LUCL or LUCL ATSD +. LUB + LUCL ATSD ATSD LUB + LUCL ATSD ATSD LUB + LUCL ATSD ATSD Variable speed controller/tesysu starter controller combination with magnetic protection TeSys U / Altivar UL Type /IP 0: type coordination + Power 00 V (kw) TeSys U references (protection + power switching) 0. LUB + LUCL0 ATVH0N Variable speed controller reference ATVHUN. LUB + LUCL ATVHUN LUB + LUCL ATVHU0N LUB + LUCL ATVHU0N. LUB + LUCL or LUCL ATVHUN. LUB + LUCL or LUCL ATVHUN LUB + LUCL ATVHDN LUB + LUCL ATVHDN TeSys U / Altivar IP : type coordination + Power 00 V (kw) TeSys U references (protection + power switching) Variable speed controller reference 0. LUB + LUCL0 ATVW0N/NC. LUB + LUCL or LUCL0 ATVWUN/NC. LUB + LUCL ATVWUN/NC LUB + LUCL ATVWU0N/NC LUB + LUCL ATVWU0N/NC. LUB + LUCL or LUCL ATVWUN/NC. LUB + LUCL or LUCL ATVWUN/NC 0 LUB + LUCL ATVWDN/NC LUB + LUCL ATVWDN/NC /

88 Combinations TeSys motor starters - open version + Variable speed controller/tesysu starter controller combination with magnetic protection (continued) TeSys U / Altistart : type coordination Power 00 V (kw) TeSys U references (protection + power switching) 0. LUB + LUCL0 ATVH0N 0. LUB + LUCL0 ATVH0N 0. LUB + LUCL0 ATVH0N Variable speed controller reference. LUB + LUCL ATVHUN. LUB + LUCL ATVHUN. LUB + LUCL ATVHUN LUB + LUCL ATVHU0N LUB + LUCL ATVHU0N. LUB + LUCL ATVHUN. LUB + LUCL ATVHUN + TeSys U / Altistart : type coordination Power 00V (kw) TeSys U references (protection + power switching) 0. LUB + LUCL0 ATVH0N. LUB + LUCL ATVHUN Variable speed controller reference. LUB + LUCL ATVHUN LUB + LUCL ATVHU0N LUB + LUCL ATVHU0N. LUB + LUCL ATVHUN. LUB + LUCL ATVHUN + TeSys U / Altistart : type coordination Power 00V (kw) TeSys U references (protection + power switching) 0. LUB + LUCL0 ATVH0N Variable speed controller reference. LUB + LUCL ATVHUN. LUB + LUCL ATVHUN LUB + LUCL ATVHU0N LUB + LUCL ATVHU0N. LUB + LUCL ATVHUN 0 /