MANUFUTURE RTD Road Maps From Vision to Implementation. Engelbert Westkämper Fraunhofer Alliance Production

Transcription

1 MANUFUTURE RTD Road Maps From Vision to Implementation Engelbert Westkämper Fraunhofer Alliance Production

2 Factories are Products Made and Used in Europe Manufuture European Platform for High Adding Value in Industries

3 High Adding Value RTD for Value Added Jobs 392 (10,5 %) 157 (4,3 %) 145 (4,1 %) 71 (2 %) 0,7 (0,6 %) 20,2 (17,8 %) 34,0 (30,4 %) 10,6 (9,8 %) 1,5 (1,3 %) 515 (13,8 %) (billion Euro) 878 (23,8 %) (41,5 %) (million) 11,8 (10,2 %) 26,5 (23,2 %) 7,5 (6,7 %) Electricity, gas and water supply Wholesale and retail trade; repair of motor vehicles, motor-cycles and personal and household goods Transport, storage and communication Construction Hotels and restaurants Mining and quarrying Real estate, renting and business activities

4 Manufuture links to all themet Subprogramms Food Agriculture and Bio Energy Consumption in Industries NMP Nano.. Materials, New Production European Manufuture Platform Vision & SRA ICT Information and Communication Transport Aerospace Environment Clean Security and Space Sozioeconomics and Humanities

5 Manufuture Vision RTD for High Adding Value Assuring the Future of in Europe by High Adding Value 1 2 Customisation Quality, Cost, Time Global Production New Products Leadership in Technologies 4 New Technologies for Emerging Sectors Todays Products 1 2 Todays Markets New Markets Knowledge based for competition Leadership in Technologies Environmental friendly and european culture of

6 Manufuture Strategic Research Agenda Agenda objectives Transformation of industry Transf. of R&D Drivers Goals Make/ delivery products services Innovating products Innovating research Competition Rapid technology renewal Eco-sustainability Regulation New added value products and services New business models Advanced industrial engineering Emerging manufacturing sciences and technologies Infrastructures and education Socio economic environment Processes Standards Values public acceptability Time scale Continuous Shortmedium term Medium term Long term Long term

7 Priorities of Manufuture High Adding Value Market View Innovation for HVA Technology Life Cycles Next Generation Technology 3 4 Traditional Sectors Leadership Intelligent Products Medium time Scale 1 2 Emerging Sectors of Very large time Scale Basic Technology Customisation Networking Survival strategies Short time Scale Globalisation Global Networking Local Value Large time Scale Market and Growth short medium very large Time

8 Potentials for competition of manufacturing Potential to Activate by Adaptive Emergent Technologies ICT for % New Business Models Flexible Automation Digital % Fast and standards 5 10 % Continuous Improvement Design to x New Taylor European Production System 2 3 % p.y. short medium long time

9 Transsectorial and Sectorial Road Maps (Leadership) New Business Models Transsectorial Road Map Industrial Emergent Technologies ICT for Capital Intensive Goods for of Consumer Goods 27 Sectorial Road Maps and ETPs Materials and Technical Components Machines and Equipment for (Factories) Equipment and Systems for Transport and Logistics Systems for Food, Pharma, and Biochemical Systems for Consumer products ICT for Automobile and Suppliers Aerospace, Shipbuilding, Trains Agriculture, Furniture, Food, Pharma, and Bio-chemical Products Electric and House-Products Consumer Products Textile, Leather, Sports,

10 MANUFUTURE Top Priorities of Industrial Sectors Machine and Equipment Area Leading edge performance of machines and equipment is prime target Adaptive manufacturing systems Integrated, mechatronic system design High performance equipment Total life-cycle cost New business models Productive material processing Manufuture Raodmapping Workshop 4 th July 2006

11 MANUFUTURE Top Priorities of Industrial Sectors Materials and Basic Product Area Customization and Enhancing time to market are the prime Targets Energy Saving and Efficiency Material resources saving and efficiency Re-use and re-cycling of materials Modular/flexible products and machines Nanotechnologies and surface technologies Manufuture Raodmapping Workshop 4 th July 2006

12 MANUFUTURE Top Priorities of Industrial Sectors Consumer Products Area Time to market of high value added products for comfort, health and sustainability are the key issues Design for adding value to products New horizontal competencies for designers and engineering Digital and rapid Virtual and augmented reality for product design and testing Product-Process life cycle global management and optimization Manufuture Raodmapping Workshop 4 th July 2006

13 MANUFUTURE Top Priorities of Industrial Sectors Food/Pharma/Bio-Area Networked product and process development at highest standards are the key issues More complex products Networked new product development New product development and design tools New functional materials Adaptive technologies Servisation Measurement systems Global process standards Manufuture Raodmapping Workshop 4 th July 2006

14 Transsectorial Road Map New Business Models Competition Customization Beyond lean Life Cycle Services Survival Strategies Leadership Globalisation Emerging European Production System Knowledge & Service Real time Enterprises New Taylor Invest in R&D Enterpreneurship Adv. Industrial Adaptive Networking in Digital Adaptive Automation Modular Products Configurable Systems Network Interoperable Networks Customisation 3D PLM and tools Fast engineering Digital Prototyping Adaptive Factories Real Time Adaptation Adaptive Systems on demand Networking Standards Multiscale Simulation Digital Factory Material Real time Factories Disruptive Factories Supply Chain Mgt - Real time - Global Process standards Smart Factory Kognitive Simulation Knowledge based Factories Knowledge based order management Knowledge based Emergent Technologies Intelligent Products High Performance Energy Saving Gen. Technologies Adaptive Materials Micro & Nanotechn. Reliability Process models and Simulation in situ process control beyond borders ICT for Configuration Systems Multimodal Interfacing Grid ICT Environment Embedded Systems Software Ubi. Computing

15 Transsectorial Road Map New Business Models Management of Enterprises Strategies of Survival in turbulent Environment Service - based on Life Cycle Mgt. European System of Management Beyond lean Production Systems New Enterprises Management of Global Networking Real time Enterprise Management European Production System Finance, Innovation Entrepreneurship New Taylorism Knowledge Real time Management of Factories

16 Example: Beyond Lean Not covered by the Toyota Production System Built-to-order strategy Adaptive production Life-cycle oriented business models Production in networks Energy efficiency Capabilities of Next-generation Production System made in Europe beyond TPS Integration of ICT Knowledge integration Long and medium term production planning Taylorism and work organization Characteristics of Toyota Production System (TPS): Continuous improvements on shop floor level Synchronized and standardized processes Maintenance Failure and waste avoidance Worker qualification Industrial covered by TPS Partially covered by TPS Not covered by TPS

17 Adaptive manufacturing Enablers for adaptive Sensor - actor systems High performance and real time control Learning and Sensors for environment Modular structure -Embedding Electronics -Mechatronic Components -Internal Control System Standardised interfaces - Mechanical, - Electric/electronic - Software - ICT for networking Turbulent Environment Demand Delivery Orders, Tasks Objectives Orders Objectives Active Adaptation Self-organization Self-optimization Cooperation Self-configuration Self-control - Actoric, Sensoric Learning Feedback Data logging Feedback Data logging Demand Delivery

18 Transsectorial Road Map for Adaptive Intelligent Components for Machines and Systems Modularisation of Embedding Electronics Sensor- Actor Systems Standardisation of Interfaces Open Systems Insitu Process -Simulation Integration of Knowledge Adaptive Machines Process Control Selforganisation Selfadaptation Integration and Application in Systems Plug and Produce Real time MES Configurability of Systems Modular System

19 Networks ICT for and European ICT- Environment Industrial Grid Computing Infrastructure Product Network IT Systems for Management Logistics and Customers & Users Network Systems Product Suppliers Network Ubiquitous computing System Suppliers Network Open Systems for

20 Transectorial Road Map for knowledge based Integrated Project and Knowledge Management Digital Product 3 D CAD Integration Tools Digital Prototyping Life Cycle Data Management Config Management Integrated/Networked Environment Multiscale Simulation Digital Rapid Prototyping Digital Prototyping Standards Factory Data Management Digital Factory Towards the digital Models of Ergonomics and Process standards Adaptation to Reality Integration MES and Smart (wireless) Factory and Support of Knowledge based Factory and Services

21 Digital and Knowledge based Reduce time and cost of engineering Reduce time to market Reliability of products. Design and Product Fast Industrial Look ahead by Simulation Configurability of Products Management of Complexity Product Life Cycle Management Integration of CAD and Analysis Virtual Reality Augmented Reality Knowledge Management Digital Products Digital Factory Rapid Prototyping Simultaneous Configurability of Production Integrated tools Factory Life Cycle Management Knowledge management, Assembly, and Systemintegration, Ramp up Usage and Service Kick Back Experiences Recycling

22 Transsectorial Road Map for Emergent Technologies Emergent Products Made with Low Energy in Processes and Usage Advanced Materials Functional Surfaces Integration and Application in Products Integration and Application in Systems High Performance Traditional Technologies Miniaturisation of Mechatronic Components Integration of Process Chains High Precision and Reliability (zero defect) Emergent Processes ( Generative ) Cognition based Process Control.. Emergent Systems

23 The knowledge based Factory Enabler ICT for manufacturing for the European Production System ICT for MANUFACTURING, on the way from Data-driven Factories to Knowledge-based, Real-time and Networked Open ICT Extranet Networked, Standards Wireless Communication Digital Product Enterprise Management and Administration (real-time mgt) with look ahead (in-situ simulation) Standard Interfaces Digital and Virtual Market Requirements Product and Service and Design Order and Resources Life Cycle Management Customer Orders Customer Configuration Systems Reconfiguration Knowledge-based Environment Supplier Processes and flexible Man. Systems Open ICT Infrastructure (Intranet), Planning and Management (MES) Systems Assembly Systems Systems Integration Maintenance / Tools / Measurement Customer Rump-up and Service Real-time Order Management and Logistics Digital, Real-time and Knowledge-based Plug & Produce Reconfigurability Trust and Security Adaptive Systems Learning Cognition Embedded Systems RFID

24 Road Map ICT for manufacturing from Data-driven Factories Configuration Systems Control Systems Cognitive control modelling languages and architectures Multimodal Interfaces Human-machine interaction Computing Systems European ICT Environment for the Next-generation specific architectures for embedded platforms Embedded Systems Intelligent industrial process control manufacturing shop floor and logistics and distribution Grid Advancement of Grid Computing for purposes Software Modelling, simulation, prediction of large, distributed multi-scale socio-technical systems Pervasive and Ubiquitous Computing Adaptive, evolvable, ubiquitous manufacturing systems to Networked Real-time and Knowledge-based

25 Conclusions The Manufuture Platform is oriented to create High Added Value in many sectors of industries Manufuture supports all thematic Subprogrammes Road Maps for Manufuture are defined Transsectorial and sectorial Following the Vision and Strategic Research Agenda to Knowledge based Multidisciplinary and collaborative Research Programmes NMP +ICT support industrial applications Making Innovations reality The process of Implementation must be added by supporting actions Coordination Fast Diffusion We need an European standardised and open ICT environment for next generation Standardisation is an essential part of global Competence Production System, Networking,, Adaptation, Processes