Smart Industrial Manufacturing
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- Mabel Stevens
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1 Robots-as-a-Service 2016 TM Forum Live!
2 Best New Catalyst Award TMF Live 2016, Nice, France 2016 TM Forum Live!
3 This Catalyst goes beyond the scope of traditional Machineto-Machine (M2M) services to present a vision of dynamic manufacturing processes that can cost effectively support low-volume, quick turn, high-value runs. It spotlights Billions in potential cost savings by reducing downtime related to manual configuration and maintenance of robots. It also enables mass customization in support of the transformation of global manufacturing TM Forum Live!
4 This Catalyst demonstrates Online orders for Robot-based services, along with remote activation and configuration of robot cells using TMF REST Open Digital and DSRA APIs. The Catalyst shows the general applicability of TMF assets for new domains TM Forum Live!
5 Participants & Champions 2016 TM Forum Live!
6 Aligns and extends Frameworx for new domains/opportunities! Special thanks to John Wilmes and Cliff Faurer for their mapping effort 2016 TM Forum Live!
7 Darren Williams, The Welding Institute 2016 TM Forum Live!
8 Robotic examples Production lines Single cells: Picture provided courtesy of TWI Picture provided courtesy of ABB 2016 TM Forum Live!
9 Industrial challenges and drivers Shorten time to market Increase flexibility Boost efficiency Shorter innovation cycles More complex products Greater data volumes Individualised mass production Volatile markets High productivity Energy efficiency and resource efficiency are critical competition factors 2016 TM Forum Live!
10 Commercial value add According to the EEF; UK manufacturing employs 2.6 million people Equating to ~8,060 robots in the UK Mass customisation: Reconfiguration activities (~ requires minimum 8-10 cell reconfiguration activities per year at a cost of ~$250,000 (labour and downtime) Cost savings of over $200million alone for UK manufacturing (a small % of a $10tr industry) : Machine downtime reductions from days to hours Reduction in labour requirement 2016 TM Forum Live!
11 Smart Manufacturing Catalyst Introduction and Overview Manufactures need to embrace the vision of Industry 4.0 / Smart manufacturing: Infrastructure Industrial Ethernet, wireless, IoT, smart data, mass customisation Virtualisation 3D CAD modelling, simulation, supply chain data collaboration, zero prototyping Hybrid Skills for self optimising cyber-physical manufacturing Success would be: Mass Customisation - batch sizes of 1 Shorter Time to Market zero prototyping Highly Flexible Manufacturing 30% increased productivity 2016 TM Forum Live!
12 The vision for Digital Manufacturing Smart Manufacturing Self determination Wireless and independent communication Self optimisation to customer product Automatic resource management Human collaboration - Accessed on 10th January TM Forum Live!
13 High-level Architecture I4.0: Interpretability Factory as a Services Manufacturing as a Services Business Support System API Customer: Product Specifications and Order I4.0: Service Orientation Catalogue: Products, Services, Resource Communication Layer TMF API s Product Robots.IO CELL Domain Controller LMD Cell 8 Robot as a Services I4.0: Virtualisation and Decentralisation Supplier Order System API Fault and Config API I4.0: Real Time Capabilities Performance Management API I4.0: Modularity 2016 TM Forum Live!
14 Dave Duggal, EnterpriseWeb 2016 TM Forum Live!
15 Platforms enabling Industrial eco-systems This Catalyst presents a Universal Interface, which abstracts all of the technical complexity of working with Robot-based services. It uses a declarative, or intent-based, model for rapidly designing and testing new services, offering them as products in a catalog, and managing the lifecycle service orchestration of the services, including service assurance (performance & fault) and preventative maintenance management. The Actors collaborate, through the Universal Interface to design, test, order, activate and maintain a Robot Service with no code or manual integration TM Forum Live!
16 High-level Solution Architecture Horizontal Flexible Extensible Adaptable 2016 TM Forum Live!
17 The Power of Platforms! Common architecture Universal Interface Shared libraries, tools and services 2016 TM Forum Live!
18 Catalyst High-Level Benefits: DevOps Automation Declarative Composition of Services and Products Service Velocity Business Agility Design, Testing and Deployment of Services down to minutes Platform is extensible and adaptable Smart Industrial Manufacturing showcases an opportunity for industry to leverage TMF standards in new domains to create new market opportunities based on APIs, virtualization, ecosystems and platforms TM Forum Live!
19 DEMO William Malyk, EnterpriseWeb David Hock, Infosim 2016 TM Forum Live!
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