Permastruct FRP Marina Decking Product Guide. Revolutionary designs and innovation from Australasia s No.1 supplier of marine decking solutions.

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1 walk on water Outstanding FRP Marine & Boardwalk Decking Permastruct FRP Marina Decking Product Guide Revolutionary designs and innovation from Australasia s No.1 supplier of marine decking solutions. As Strong as Steel Great looking, low maintenance, fibre reinforced decking materials of the highest quality. 75%Lig hter Permastruct FRP Marine Decking is the 21st Century choice for large scale and commercial marine applications. Permastruct FRP is exceptionally strong and long lasting, whilst also providing anti-slip safety for users. Low Maintenance Lo w M aintenance PermaStruct No.1 for FRP Innovation Design Engineering Quality The Composite Experts info@permacomposites.com

2 What is FRP? Fibreglass-reinforced plastic (FRP) is a composite material made of a thermosetting plastic resin reinforced by fine fibres of glass along with the use of additives and is commonly referred to by the name of fibreglass. What is FRP used for? FRP is an immensely versatile material which combines lightweight with inherent strength to provide a resilient finished product with a variety of surface textures and a virtually unlimited colour range available. By selecting the appropriate combination of fibreglass reinforcements, resins and processing techniques, the engineer can create a product or component to meet the most demanding of specifications. Raw Material Characteristics Two main components produce composite FRP: polyester resin and glass fibres. There are several types of resin systems depending on the application: Isopthalic, Orthopthalic, Vinylester and Phenolic. Isopthalic & Orthopthalic polyesters are the most widely used resin types and are suitable for most industrial applications. Phenolic & Vinylester are available by special order. Material Properties Typical Material Properties Resin Glassfibre Density kg/m (Specific Gravity) Hardness (Barcol) Tensile Strength Mpa Modulus of Elasticity GPa / (Tensile Modulus) Compressive Strength MPa Flexural Strength MPa Interlaminate Shear Strength MPa n/a 9 Water Absorption % Voltage breakdown (k volts/mm) - 18 Thermal Conductivity W/m C Max Operating Temp (deg. C) Specific Heat (kj/kg C 2.3 n/a Benefits LIGHTWEIGHT HIGH STRENGTH ANTI-SLIP FIRE RETARDANT NON CORROSIVE NON CONDUCTIVE EASY TO INSTALL LOW MAINTENANCE UV STABLE Permastruct FRP Marina Decking Product Guide 2

3 Standard Profiles Permastruct FRP Marina Decking is available in four standard profiles. We specialise in custom sizes, profiles and colours so please do forward your requirements to our design team. Permastruct FRP Grating Micro Mesh 8mm mm 38mm 30mm Actual (mm) 3007 x x (kg/m2) Panel (kg) Open Area 36% Permastruct Micro Mesh at Port Coogee Marina, WA. Permastruct FRP Grating Mini Mesh 12mm 12mm 12mm 14mm 22mm 38mm 30mm 38mm Actual (mm) 3007 x x x x 1007 (kg/m2) Panel (kg) Open Area 42% Permastruct FRP Marina Decking Product Guide 3

4 Standard Profiles...continued Reverse Permastruct FRP Grating Fibreglass Plate Grating Core 18mm 22mm 25mm 30mm 35mm 41mm 55mm 65mm Panel Size up to (mm) Panel Specification 12.7mm grating core 18.7mm grating core + 3.3mm fibreglass plate 20.0mm grating core 25.0mm grating core 30.0mm grating core 38.0mm grating core 50.0mm grating core 60.0mm grating core per/m2 15kg 18kg 21kg 24kg 26kg 30kg 34kg 55kg Permastruct FRP Grating Standard 32mm 13mm Actual (mm) (kg/m2) Panel (kg) Open Area % 25mm % 32mm 32mm 30mm 38mm % 68% 50mm % Permastruct FRP Marina Decking Product Guide 4

5 Permaslab Fibreglass Plates Grating Core 19mm 25mm 37mm 42mm 50mm 62mm Panel Size up to (mm) 74mm Panel Specification 12.7mm grating core + 3.3mm fibreglass plate (top) + 3.3mm fibreglass plate (bottom) 20.0mm 25mm grating core + 6mm + 5mm fibreglass fibreglass plate plate (top) + 6mm fibreglass plate (bottom) 30mm grating core + 6mm fibreglass plate (top) + 6mm fibreglass plate (bottom) 38mm grating core + 6mm fibreglass plate (top) + 6mm fibreglass plate (bottom) 50mm grating core + 6mm fibreglass plate (top) + 6mm fibreglass plate (bottom) 50mm grating core + 12mm fibreglass plate (top) + 12mm fibreglass plate (bottom) per/m2 17.3kg 19kg 36kg 38.5kg 42kg 46kg 70kg Permaslab Pultruded Actual WxL (mm) (kg/m2) Panel (kg per l/m) Open Area 40mm 40mm 51mm 500 x Custom 508 x Custom (effective width 483) Solid Top 51mm 100mm 38mm 635 x Custom (effective width 600) mm Permastruct FRP Marina Decking Product Guide 5

6 Compcrete Compcrete is a revolution in marina decking technology. Simultaneously lightweight and high strength, Compcrete is designed to replicate the look and feel of concrete, without the costly maintenance and limited lifespan of traditional products. The advanced material allows marina owners to replace worn or damaged concrete sections economically; while installation on new marinas provides an economical, great looking deck surface that will last a lifetime. Compcrete is a unique, custom decking solution made to spec. Please forward details of your project and let the Perma Composites team design a solution that is perfect for you. Permastruct FRP Marina Decking Product Guide 6

7 Load Tables Permastruct Minimesh Grating Standard Mesh kg/m2 Uses Centres 14 12x Marine Slipways, Overlay/Anti-slip/Shade Screen 22 12x Marine Deck/Walkways 30 12x Heavy Duty Walkway/Marine 38 12x Heavy Duty Walkway/Marine/Riser Floor Permastruct Micromesh Grating Uses 22 8x Marine Deck/Walkways 30 8x Heavy Duty Walkway/Marine SPAN (mm) Permastruct Compcrete Channel 6mm Gap 17.0 Marine Deck/Walkways Key Shaded = UDL load in KG/m2 for 1% deflection of span Unshaded = Point load in KG for 1% deflection of span Permastruct Marine Decking Span Permastruct Marine Decking Span Permastruct FRP Marina Decking Product Guide 7

8 Permastruct Grating Standard Mesh kg/m2 Uses 18 Centres 15.0 Light Solid Panel/Walkway/Small Spans High Strength Pedestrian Walkway Heavy Load Pedestrian Walkway Light Vehicular Trench Cover Light Vehicular Trench Cover Heavy Duty Trench Cover/Deck Heavy Duty Trench Cover/Deck SPAN (mm) Permastruct Standard Grating Standard Mesh kg/m2 Uses 13 Centres 45x Screening Overlay x32 32x32 32x32 32x32 42x42 26x26 26x Roof Walkway/Screening/Overlay Spanning Walkway/Deck Heavy Duty Walkway/Deck Heavy Duty Walkway/Deck High Span Walkway/Deck Extra Heavy Duty Walkway/Decking/Lid Extra Heavy Duty Walkway/Decking/Lid SPAN (mm)

9 Permaslab Standard Mesh kg/m2 Uses Centres High Strength Pedestrian Walkway Trafficable Lid/Cover Light Vehicle Heavy Duty Lid Heavy Duty Trench Cover Extra Heavy Duty Deck/Trench Cover Extra Heavy Duty Deck/Trench Cover SPAN (mm) Permaslab Pultruded Standard Mesh kg/m2 Uses Centres Footways and footpaths with pedestrian and cycle traffic Malls and areas open to slow moving commercial vehicles Carriageways of roads and areas open to commercial vehicles. SPAN (mm) Permastruct FRP Marina Decking Product Guide 9

10 Product Specification Characteristics Unit Reference Tensile Strength Modulus of Elasticity Flexural Strength Compressive Strength Voltage Breakdown Density kg/m3 (Specific Gravity) Thermal Expansion Factor Water Absorption Rate Operating Temperature Flammability Resistance Weatherability Anti-slip Surface 220Mpa 21Gpa 280Mpa 145Mpa 18k Volts/mm x 10 mm/mm C 0.45 x 24 hrs -100 C to 200 C Class 2, option of class 1 or class 0 Pass R13 ASTM D ASTM D ASTM D ASTM D ASTM D149 ISO 9001 ISO 9001 ASTM D570 ISO 9001 ASTM E84 MOAT 22 AS4663:2004 PermaStruct No.1 for FRP Manufacturing Tolerances Standard Panel Size +3mm Cut Panel Size +3mm +1mm Mesh Pattern +0.5mm -3mm -3mm -1mm -0.5mm by Perma Composites Perth 92 Furniss Rd Landsdale WA 6065 Ph: Melbourne 4 Monterey Rd Dandenong South VIC 3175 E: info@permacomposites.com Colour and Surface Finish The products described above can be made in any RAL Colour (colour range is more limited for Class 0 fire rated products). V PG M 10 Permastruct FRP Marina Decking Product Guide 10