FDM Material Properties

Transcription

1 Details FDM Standard lead time: Layer thickness: Standard accuracy: Surface finish: Maximum part dimensions: Capacity: Materials: 4-5 days 0.25 mm (for ABS, ABSi) mm (for ABS-M30, ABS-M30i, PC, PC-iso, PC-ABS) 0.18 mm (for ABS-ESD7) 0.25 mm (for ULTEM TM 9085) ± 0.15% (min ± 0.2 mm) FDM parts typically have a rough surface but all kinds of (very) fine finishing are possible. Dimensions are unlimited as parts may be composed of several subparts. The maximum build envelope is 914 x 610 x 914 mm Materialise houses more than 30 FDM machines FDM uses production-grade thermoplastic materials, suitable for detailed functional prototypes, durable manufacturing tools and low-volume manufacturing parts. Available materials: ABS ABSi ABS-M30 ABS-M30i ABS-ESD7 PC PC-ISO PC-ABS ULTEM 9085 TM 9

2 ABS (Acrylonitrile / Butadiene / Styrene) Density g/cm³ 1.05 Tensile Strength MPa D Tensile Modulus MPa D Flexural Strength MPa D Flexural Modulus MPa D Notched Izod Impact J/m D Unnotched Izod Impact J/m D Heat Deflection Temp C D648 Elongation at Break % 6 s at 0.45 MPa: 90 at 1.81 MPa: 76 Blue, yellow, steel grey, green, black, white, grey Up to 80% of the strength of injection moulded ABS Fine feature detail Snap-fits ABSi (Acrylonitrile / Butadiene / Stryrene - Biocompatible) Density g/cm³ 1.08 Tensile Strength MPa D Tensile Modulus MPa D Flexural Strength MPa D Flexural Modulus MPa D Notched Izod Impact J/m D Unnotched Izod Impact J/m D Heat Deflection Temp (0.45 MPa) C D Heat Deflection Temp (1.81 MPa) C D Elongation at Break % 4.4 Translucent More stiff than ABS More durable than ABS Translucent Monitoring material flow Monitoring light transmission Medical applications Automotive applications 10

3 ABS-M30 (Acrylonitrile / Butadiene / Styrene) Density g/cm³ 1.04 Tensile Strength MPa D Tensile Modulus MPa D Flexural Strength MPa D Flexural Modulus MPa D Notched Izod Impact J/m D Unnotched Izod Impact J/m D Heat Deflection Temp (0.45 MPa) C D Heat Deflection Temp (1.81 MPa) C D Elongation at Break % 4 Ivory, White, Black, Dark Grey, Red, Blue 25-75% stronger than the standard ABS material Multiple colours available ABS-M30i (Acrylonitrile / Butadiene / Styrene - Biocompatible) Density g/cm³ 1.04 Tensile Strength MPa D Tensile Modulus MPa D Flexural Strength MPa D Flexural Modulus MPa D Notched Izod Impact J/m D Unnotched Izod Impact J/m D Heat Deflection Temp (0.45 MPa) C D Elongation at Break % 4 Flame Retardancy UL94 HB 2.5 mm Ivory Biocompatible: raw material meets ISO % stronger than the standard ABS material Fine feature detail Medical devices Food and drug packaging 11

4 ABS-ESD7 (Acrylonitrile / Butadiene / Styrene - Static Dissipative) Tensile Strength MPa D Tensile Modulus MPa D Flexural Strength MPa D Flexural Modulus MPa D Notched Izod Impact J/m D Unnotched Izod Impact J/m D Heat Deflection Temp (0,45 MPa) C D Heat Deflection Temp (1,81 MPa) C D Volume Resistivity ohms D * *109 Surface Resistance ohms D Black Electrostatic dissipative Electronic products Industrial equipment for assembly of electronic components PC (Polycarbonate) Density g/cm³ 1.2 Tensile Strength MPa D Tensile Modulus MPa D Flexural Strength MPa D Flexural Modulus MPa D Notched Izod Impact J/m D Unnotched Izod Impact J/m D Heat Deflection Temp (0.45 MPa) C D Heat Deflection Temp (1.81 MPa) C D Elongation at Break % 4.8 Flame Retardancy UL 94 HB 1.5 mm White Impact strength Snap-fits 12

5 PC-ISO (Polycarbonate-ISO) Density g/cm³ D Tensile Strength MPa D Tensile Modulus MPa D Flexural Strength MPa D Flexural Modulus MPa D Notched Izod Impact J/m D Unnotched Izod Impact J/m D Heat Deflection Temp (0.45 MPa) C D Heat Deflection Temp (1.81 MPa) C D Elongation at Break % D White or translucent Biocompatible: raw material meets USP Class VI and ISO Impact strength Medical devices Food and drug packaging PC-ABS (Polycarbonate / ABS blend) Density g/cm³ 1.2 Tensile Strength MPa D Tensile Modulus MPa D Flexural Strength MPa D Flexural Modulus MPa D Notched Izod Impact J/m D Unnotched Izod Impact J/m D Heat Deflection Temp (0.45 MPa) C D Heat Deflection Temp (1.81 MPa) C D Elongation at Break % D638 6 Flame Retardancy UL94 HB 1.5 mm Black Impact strength Snap-fits 13

6 ULTEM TM 9085 Density g/cm³ 1.34 Tensile Strength MPa D Tensile Modulus MPa D Flexural Strength MPa D Flexural Modulus MPa D Notched Izod Impact J/m D Unnotched Izod Impact J/m D Heat Deflection Temp (1,81 MPa) C D Elongation at Break % 5.9 Oxygen Index % D Vertical Burn (Test a (60s), passes at) s FAR FAA Flammability (Method A/B) FAR <5 OSU Peak Heat Release (5 minute test) kw/m2 FAR OSU Peak Heat Release (2 minute test) kw/min-/m2 FAR Flame Retardancy UL94 V mm Tan or Black Superior mechanical performance Excellent strength to weight ratio Flame resistant: low flame, low smoke and low toxicity Aircraft components Automotive components 14