Series 4000 Fiberglass Pipe and Fittings

Transcription

1 Series 4000 Fiberglass Pipe and Fittings for corrosive industrial service Uses and applications Listings Performance Acid drains Chemical process piping Corrosive slurries Food processing Geothermal Nonoxidizing acids Meets USDA requirements for food processing piping under Federal Regulations 21CFR and 21CFR Working pressure from 150 to 450 psig (1 to 3.1 MPa) depending on pipe size. Withstands full vacuum in most sizes when properly bedded and backfilled. Operating temperatures to 300ºF (150ºC) and continuous service to 250ºF (121ºC) based on media. Subzero temperatures will not adversely affect mechanical properties. For temperatures above 250 to 300ºF contact your Ameron representative. Excellent corrosion resistance over a wide temperature range. See Bondstrand Corrosion Guide FP132 for specific applications. Does, not require thrust blocks at ambient temperatures when properly installed in most soils. Smooth inner liner provides Hazen-Williams coefficient of 150 for lower friction losses and reduced pumping costs. Joining systems Quick-Lock straight/taper adhesive-bonded joint featuring integral pipe stop in bell for predictable, precise laying lengths. Flanges and flanged fittings. Mechanical couplings (temperature and chemical resistance properties of system may be reduced). Ameron 1986 FP /94 Printed in Holland

2 Composition Pipe Filament-wound fiberglass reinforced epoxy resin pipe with integral inch (1.3 mm) resin-rich reinforced liner. Nominal Pipe Size ASTM Designation (in) (mm) (D2996) 1 25 RTRP-11FE ½ 40 RTRP-11FE RTRP-11FE RTRP-11FE-1113 Epoxy fittings Filament-wound fittings furnished with reinforced liner using same materials as pipe. Tees 90º and 45º elbows Crosses 45º laterals Nipples and couplings Tapered body reducers Molded Reducing flanges Plugs and end caps Epoxy flanges Filament-wound 1-16 inches ( mm) Compression molded 2-12 inches ( mm) Blind flanges Compression molded 2-12 inches ( mm) Reducer bushings and plugs Compression molded 2-12 inches ( mm) Metallic saddle reductions 316SS - ¼ - 1½ inches (6-40 mm) Thermosetting adhesives RP-34 two-part epoxy for field fabrication Fittings In all sizes Elbows Tees Flanges and blind flanges Reducers Nipples and couplings In 2- to 12-inch ( mm) sizes Compression-molded plugs, reducers and reducing flanges End caps Crosses Laterals Laying lengths of fittings with Quick-Lock ends in 2-to 12-inch sizes match those of ANSI B16.9 steel buttwelding fittings. Flanged ends match ANSI B16.1 and B16.5 bolt hole pattern and face-toface dimensions for 150-lb flanges. 2

3 Pipe length Nominal Random Pipe Size Length (in) (mm) (ft) (m) 1-11/ ,30,40 6,9, ,40 6,12 Typical pipe dimensions Nominal Pipe Nominal Wall Average** Pipe and weights Pipe Size ID Thickness* Sectional Area Wt (in) (mm) (in) (mm) (in) (mm) (in) (mm) (lb/ft)(kg/m) / * Minimum wall thickness shall be not less than 87.5% of nominal wall thickness in accordance with ASTM D2996. ** Use these values for calculating longitudinal thrust. Typical pipe performance Nominal Internal Ultimate Pipe Size Pressure Rating Collapse Pressure * (in) (mm) (psig) (MPa) (psig) (MPa) / * At 200ºF (93ºC) using RP-34 epoxy adhesive. For sustained service above 200ºF reduce ratings linearly to 50% of values shown at 250º(121 ºC). Above 250ºF reduce linearly to 0 at 300ºF (149ºC). * At 70ºF (21ºc) Reduce linearly to 90% at 150ºF (66ºC) and 85% at 250ºF (121ºc). 3

4 Fittings pressure * Nominal Tapered Body Blind Flanges** Pipe Size Elbows & Tees Reducers &Flanges and Saddles (in) (mm) (psig) (MPa) (psig) (MPa) (psig) (MPa) / * See Fitting Product Data for pressure performance at elevated temperatures. ** Through 12 inches only. Nominal Pipe Size Laterals Crosses (in) (mm) (psig) (MPa) (psig) (MPa) / Typical physical properties Pipe Property Units Value ASTM Method Thermal conductivity Btu in/(hr ft 2. ºF) 2.3 C177 W/m K 0.33 Thermal expansion Linear 10-6 in/in/ºf 10 D mm/mm/ºc 18 low coefficient Hazen-Williams Absolute roughness 10-6 ft m 5.3 Specific gravity D792 Density Ib/in

5 Typical mechanical 70ºF 100ºF ASTM properties 1 Pipe Property 1 Units 21 ºC 38ºC Method Circumferential Tensile stress at weeping 10 3 psi D15.99 MPa 128 Tensile modulus 10 6 psi GPa Poisson's ratio D2105 Longitudinal Tensile strength 10 3 psi D2105 MPa Tensile modulus 10 6 psi D2105 GPa Poisson's ratio D2105 Beam apparent elastic modulus 10 6 psi D2925 GPa Hydrostatic design basis (cyclic) psi D2992 MPa Nominal Stiffness Pipe Beam Moment Pipe Size Factor 3 Stiffness 3 of Inertia 4 (in) (mm) (lb in) (N m) (psi) (MPa) (in 4 ) (10 6 mm 4 ) / ) Based on structural wall thickness. 2) At 150ºF (66ºc). 3) Per ASTM D ) Use these values to calculate permissible spans. 5

6 Buried installations Live loads Will carry H20 wheel loadings of at least 16,000 lb (7250 kg) when properly bedded in compacted sand in stable soils and provided with at least 3 ft (1 m) of cover. Thrust blocks Most properly bedded installations do not require thrust blocks. Consult Ameron for recommendations for systems operating at elevated temperatures. Earth loads on buried pipe Nominal Maximum Earth Cover* Pipe Size 100** (0.69) 125 (0.86) (1.63) (in) (mm) (ft) (m) (ft) (m) (ft) (m) Based on a 120 lb/ft 3 (1925 kg/m 3 ) soil density and 1000 psi (6.g MPa) modulus of soil reaction. Internal operating pressure, psi (MPa). Support spacing Maximum support spacing for Bondstrand Series 4000 epoxy pipe at various operating temperatures. Values based on 0.5-inch (12 mm) deflection at midspan for fluid specific gravity = 1.0. For fully continuous spans, values may be increased up to 20%. Decrease values by 20% for single spans. 6

7 Bending radius Maximum Allowable Nominal Bending Deflection, H, for 100-fl Turning Pipe Size Radius, R* (30 m) Bending Length, S Angle,α (in) (mm) (ft) (m) (ft) (m) (deg) / ~ * Do not bend pipe until adhesive has cured. At rated pressure sharper bends may create excessive stress concentrations. Conversions 1 psi = 6895 Pa = kg/cm 2 1 bar = 10 5 Pa = 14.5 psi = 1.O2kglcm 2 1 MPa = 10 6 Pa = 145 psi = 10.2kg/cm 2 1 GPa = 10 9 Pa = 145,000 psi = 10,2OOkg/cm 2 1 in = 25.4 mm 1 ft = m 1 lb in = 0.113N m 1 Btu in/(h ft 2 ºF) = W/(m k) ºC = 5 /9 (ºF -32). 7

8 Important notice This literature and the information and recommendations it contains are based on data reasonably believed to be reliable. However, such factors as variations in environment, application or installation, changes in operating procedures, or extrapolation of data may cause different results. Ameron makes no representation or warranty, express or implied, including warranties of merchantability or fitness for purpose, as to the accuracy, adequacy or completeness of the recommendations or information contained herein. Ameron assumes no liability whatsoever in connection with this literature or the information or recommendations it contains. Written comments regarding this document are invited. Please write Engineering Manager, Ameron Fiberglass Pipe Division. Fiberglass Pipe Group Fiberglass Pipe Division Fiberglass Pipe Division Fiberglass Pipe Division Headquarters The Americas Europe Asia P.O. Box P.O. Box 878 Ameron B.V. Ameron (Pte) Ltd Houston, TX Burkburnett, TX RO. Box 6 No. 7A, Tuas Avenue 3 U.S.A. U.S.A CA Geldermalsen Jurong Phone: (+1) Phone: (+1) The Netherlands Singapore Fax: (+1) Fax: (+1) Phone: (+31) Phone: (+65) Internet: Fax: (+31) Fax: (+65) /