Organizational Survey

Transcription

1 1) HUMAN RESOURCES... 2 a) Staff... 2 b) HR Survey ) EQUIPMENT / PROCESSES... 3 a) Burnout ovens... 3 b) Curing ovens... 3 c) In-house cleaning capabilities... 3 d) Random and DC field coil winding... 3 e) Vacuum Pressure Impregnation tanks with reserve storage tanks and automated controls... 3 f) Dip tanks... 3 g) Lamination repair and replacement... 4 h) Rotor repair... 4 i) Motor testing... 4 j) Shop presses:... 5 k) In-shop balancing machines:... 5 l) Portable and in-field vibration and balance analyzers:... 6 m) Winding equipment in the shop:... 6 n) Overhead hoists and cranes:... 6 o) Machine shop... 6 p) Switchgear equipment ) BRIEF PLANT CAPABILITIES ) BUSINESS SPECIALTIES OFFERED FOR TODAY S INDUSTRIAL CUSTOMERS... 8 Cole Technology Inc. dba Cole Electric Company 3980 Martin Luther King Jr. Drive Atlanta, Georgia Page 1 of 8

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3 2) Equipment / Processes a) Burnout ovens Dimensions Typical Temperature Settings flame supp. Temp chart recorder 2 ea. 4 x 4 x deg. F yes yes 1 ea. 6 x 8 x deg. F yes yes 1 ea. 12 x 12 x deg. F yes yes b) Curing ovens Dimensions Typical Temperature Settings flame supp. Temp chart recorder 1 ea. 3 x 3 x 3 (Auto) 300 deg. F n/a no 1 ea. 4 x 4 x deg F n/a yes 1 ea. 6 x 6 x deg F n/a no 1 ea. 6 9 x 9 6 x deg. F n/a yes 1 ea. 8 x 8 x deg. F n/a yes 1 ea. 10 x 14 x deg F n/a yes 1 ea. 16 x 14 x deg. F n/a yes c) In-house cleaning capabilities i) Sandblasting (1) 2 ea. Partial recovery booths approx. 8 x 10 x 10 (2) 4 ea. Glass bead cleaning booths 4 x 4 x 4 with recovery fans ii) Steam cleaning using 2 ea. high / medium pressure units variable control iii) Solvent cleaning using winding compatible and intrinsically safe solvents d) Random and DC field coil winding e) Vacuum Pressure Impregnation tanks with reserve storage tanks and automated controls i) 12 Imprex Autoclave utilizing P. D. George E900T resin complete with chart recorder ii) 10 WSF Autoclave utilizing Ranbar copolymer Resin (qualities of both Polyester and Epoxy). iii) 5 Epoxylite Autoclave utilizing Polyester resin iv) 3 Epoxylite Autoclave utilizing Epoxy resin f) Dip tanks i) 1 ea. 3 x 3 x 3 Dip tank containing Polyester varnish # BC 359 MS. ii) 1 ea. 6 x 6 x 6 containing Polyester varnish # BC 359 MS. iii) 1 ea. 6 x 8 x 6 Dip tank containing Isonel varnish iv) Auto-dip and bake 3 x 3 x 4 Containing Dolphon CC 1105 Varnish v) 5 diameter Varnish tank containing Isopoxy A Epoxy Resin vi) 4 diameter varnish tank containing Dolphon CC 1105 Varnish Page 3 of 8

4 g) Lamination repair and replacement i) Extensive core loss testing utilizing (3) computer controlled Aftermarket testing devices. All data automatically printed out for record purposes. Data contains all pertinent references to approved parameters for judgment of core iron condition. ii) Core iron restacking rotor, stator and armatures partial or entire stack iii) Laser cut, die cut or adjusted laminations available. iv) Largest cores restacked at this location to date (1) Stator 2500 hp (2) Rotor 2500 hp h) Rotor repair. i) Non-cast rotor configurations completely repaired utilizing analysis services to assure consistency of material, design and performance. ii) Repair of Synchronous motor revolving field Amortisseur windings iii) Attachment of bars to endrings is accomplished using brazing welds and the highest quality silver alloy filler rods. i) Motor testing i) No load test running ii) (1) All motors with complete assembly are test run at no load prior to (where possible) and after final assembly, for operation soundness. (2) Voltage, current, kw and rpm are recorded Load testing (1) All Direct Current motors and any redesigned motors as well as requested motors by the customer are load tested for performance verification. iii) Control Center Motor Testing (Alternating current testing) (1) Phenix Corporation 1000 KVA Modular controlled PLC Transformer type test set utilized for motor no load and load testing. (a) Test set Capabilities volts 1000 amperes amperes amperes amperes amperes amperes amperes Amperes (b) The duty cycle for the above ratings is continuous with a (1) minute overload capability of 250%. Page 4 of 8

5 (c) Direct current rating is variable from 0 to 600 volts 40 amperes capacity, for synchronous motor operation and testing. (d) The test set has a built-in field shorting bus, which applies automatically and is coordinated with the field excitation unit for proper operation of the motor revolving field. (e) The duty cycle rating of the direct current module is continuous with less than a 5% ripple and regulation less than 10 %. iv) Direct current motor test set (1) This unit consists of a Fincor 500 hp digital drive with PLC control of field function and load modulation. (2) Current and voltage is displayed by digital metering together with rpm. (3) Full load capabilities at 100 % duty cycle are 550 hp and 700 hp for (1) minute. v) Dynamometers (1) 1 ea. A&W absorption type 1000 hp water-cooled dynamometer (2) 1 ea. A&W Absorption type 600 hp water cooled dynamometer (3) 1 ea. Inductor Manufacturing friction brake type 100 hp dynamometer vi) Core Loss Testers: (1) 2 ea Lexesco testing devices 1250 / 2000 amperes with computer controlled data acquisition operation and printout. (2) 1 ea Lexesco testing device 1000 amperes vii) Surge Testing (1) 1ea. Baker Surge Comparison Tester D-165 Digital with printout (2) 2 ea Baker ST-112 Analog Surge Comparison Tester (3) 2 ea. Electrohm Surge Comparison Tester Analog j) Shop presses: i) 1 ea. 300 ton horizontal press ii) 1 ea. 50 ton horizontal press iii) 1 ea. 100 ton Vertical press iv) 1 ea. 270 ton horizontal press v) 6 ea. Assorted lesser tonnage presses k) In-shop balancing machines: i) 1 ea. Dyna-Bal machine utilizing a 290 IRD computer Polar-Coordinated processor, 15 tons with a useable length of 12 x 96 swing. ii) 1 ea. Dyna-Bal machine utilizing a built-in computer reference device with capabilities of 5 tons and a useable length of 8 x 80 swing. iii) 1 ea. Dynamics Research computer controlled balance machine, with a 5000-pound weight capacity and useable length of 5. Page 5 of 8

6 l) Portable and in-field vibration and balance analyzers: i) 1 ea. CSI 2130 FFT analyzer with flux coils for in-place testing. ii) 2 ea. CSI 2120 FFT analyzers with flux coils for in-place rotor testing. Each unit has field balancing capabilities in multiple planes. iii) 2 ea. CSI 2110 FFT analyzers for field analysis and in-place balancing in multiple planes. iv) 1 ea. IRD 880 strip chart Vibration analyzer and plotter. v) 1 ea. IRD 350 portable vibration analyzers. vi) 2 ea. IRD hand held fundamental vibration testers. m) Winding equipment in the shop: i) 6 ea. Auto stop winding machines for random coil manufacturing. ii) 2 ea. Samatic automatic winding machines iii) 1 ea. Coil winding machines manually controlled for random coil manufacturing. n) Overhead hoists and cranes: i) 2 ea. 15 ton capacity bridge cranes ii) 2 ea. 10 ton Bridge cranes iii) 3 ea. 5 ton bridge cranes iv) 6 ea. 2 ton bridge cranes v) Various 2 ton, 1 ton and ½ ton mono-rail and jib boom hoists o) Machine shop i) Lathes (1) 100 x 17 Niles engine lathe (2) 26 x 100 LeBlond (3) 26 x 68 VFD lathe (4) 39 x 20 lathe Lion lathe (5) 18 x 7 Summit lathe (6) 18 x 8 Tarnow lathe (7) 24 x 20 Lion lathe (8) 17 x 7 Polamco lathe (9) 16 EUGI lathe (10) 32 Axelson lathe (11) 48 LeBlond lathe (12) 24 LeBlond lathe (13) 24 Jet URPI lathe (14) 55 x 33 Niles lathe Page 6 of 8

7 ii) Milling Machines (1) 1 ea. Bridgeport vertical milling machine with 3 table (2) 1 ea. Acer vertical milling machine with 24 table (3) 1 ea. Cincinnati milling machine with 36 table (4) 1 ea. Stanco vertical lathe with 50 table and 48 throat (5) 6 ea. assorted milling machines of a lesser size iii) Babbitt pouring equipment: (1) Constant temperature Babbitt pot, 2 gallon capacity. (2) Bearing table with clamps and holders (3) Babbitt seasoning canister iv) Assorted Machine shop equipment: (1) Commutator spin seasoning machine (2) Automatic tig welding machine (3) American Radius Drill with 48 throat and vertical height of 60 (4) 3 ea. Kalamazoo heavy duty band saws p) Switchgear equipment i) 2 ea. Multiamp DDA-1Circuit Breaker Testers Maximum output 60,000 amperes ii) 1 ea. Multiamp CB-845Circuit Breaker Tester maximum output 4,000 amperes iii) 2 ea. Spiratron Roto Finish Polishing machines for contact cleaning iv) 1 ea 125 kilovolt DC high potential test set v) 1 ea. 50 kilovolt AC high potential test set vi) 2 ea. Relay Test sets SR-90 vii) 2 ea. 15 kilovolt megohmmeters viii) 4 ea. 5 kilovolt megohmmeters ix) 6 each secondary injection circuit breaker test sets x) 1 ea 6500 watt engine generator for substation maintenance xi) 1 ea watt engine generator for substation maintenance xii) 1 ea. Transformer Turns Ratio test set xiii) Various safety equipment including, gloves, blankets, grounding bus and chains, tag out / lockout items and body suits for safety in breaker and transformer maintenance at medium voltage Page 7 of 8

8 3) Brief Plant Capabilities a) Largest motor repaired to date 8000 hp Synchronous 4 pole Rewind, Weight 45,000 pounds, 4160 volts b) Largest pump repaired 32 million gallons per day 49 feet long and 45 inches in diameter, weight 22,000 pounds. c) Largest direct current motor repaired to date rpm, weight pounds, voltage 500 4) Business specialties offered for today s industrial customers a) Laser alignment both in the field and in our plant b) Separate pump and hoist repair departments c) Centrifugal blower / vacuum pump repair certified Hoffman blower / vacuum pump repair center d) Printing Press field service, electronic and motor troubleshooting e) AC and DC Drive Technicians and drive retrofitting f) Printed circuit board repair g) In-field rigging for motor, pump and apparatus removal and installation h) Thermographic scans and in depth reporting i) Vibration analysis and predictive trending Page 8 of 8