CNC Vertical Machining Center V-Mill CNC Large box-way and linear guide way machines

Transcription

1 CNC Vertical Machining Center Large box-way and linear guide way machines Technical Datasheet

2 CNC Vertical Machining Center Large box-way and linear guide way machines Spindle gear drive (50-taper) for heavy cuts, or belt drive (40 taper) for high speed Japanese Cr-Mo alloy steel gears for long life Hardened and ground Turcite-B coated box ways for stability and smooth motion Four box ways on bed for rigidity (1300 and above) Meehanite casting Optional configuration: High-speed Spindles (to 24,000rpm) Coolant-through spindle (to 70bar) (1000 psi) ATC up to 40 tools Chain-type chip conveyor Tool and workpiece measurement 4th axis Standard configuration: Rigid tapping End of program light RS-232 interface Heat exchanger for Auto power off electrical cabinet Auto lubrication Full guarding Coolant pump Leveling bolts & plate 3-axis way cover Tools & box Halogen work light Operation manual FEA The KAAST machining centers are all Finite Element Analysis (FEA) designed. The machine structure is optimized for maximum mechanical rigidity but with minimum cast iron material used. Direct Drive Spindle (optional) All KAAST machines with Direct Drive Spindle feature zero transmission lost, stable temperature, low thermo expansion, low noise and low vibration, suitable for various high speed cutting application on different materials. Ballbar Test Every machine is inspected by Ballbar test to ensure machining accuracy. Laser Inspection System All 3 axes are checked by Laser to ensure positioning and repeating accuracy. Spindle Noise & Vibration Check

3 CNC Vertical Machining Center Technical specifications V-Mill Travel X / Y / Z travel 1100 / 700 / / 700 / / 800 / / 900 / / 1000 / 800 (43.3 / 27.6 / 24 ) (51.2 / 27.6 / 30 ) (63 / 31.5 / 31.5 ) (78.8 / 35.4 / 31.5 ) (86.6 / 39.4 / 31.5 ) Spindle nose to table surface 130~740 (5.1~29.1 ) 130~840 (5.1~33 ) 200~1000 (7.9~39.4) 250~1050 (9.8~41.3 ) Spindle center to column surface 730 (28.7 ) 870 (34.3 ) 1050 (41.3 ) Table Table size 1300 x x x x x1000 (51.2 x 23.6 ) (57.1 x 27.6 ) (69x 27.6 ) (86.6x33.5 ) (94.5x39.4 ) T slot ( Size / Qty / Dist. ) 18 x 5 x x 5 x x 5 x x 7 x 150 (0.7 x 5 x 3.9 ) (0.7 x 5 x 4.9 ) (0.86 x 5 x 5.9 ) (0.86 x 5 x 5.9 ) Max. table load kg 1000 (2200lbs) 2200 (4840lbs) 2500 (5500lbs) 3000 (6600lbs) Spindle Speed rpm 8000 RPM (*10,000~24,000 RPM) Taper BT40/DIN40/CAT40 (Option: 50 taper) Transmission Belt / Gear Feed Rate Rapid feed rate of XYZ m/min 24 / 24 / 15 (945 / 945 / 590 /min) 15 / 15 / 12 (590 / 590 / 472 /min) Cutting feed rate /min 1 ~ 10,000 (0.04 ~ 394 /min) Automatic Tool Changer Tool storage capacity Genoa Arm 24 (*Arm 24/ Chain 32) (*Chain 32) Max. tool diameter Full: 100 (3.9 ), Next empty: 150 (5.9 ) Full: 80 (3.1 ), Next empty: 150 (5.9 ) Max. tool length 300 (11.8 ) Max. tool weight kg 7 (15.4lbs) 7.5 (16.5lbs) CNC Controller & Motor CNC controller Mitsubishi (*FANUC/SIEMENS/HEIDENHAIN/FAGOR) Spindle motor kw 7.5 / 11 KW (15Hp) 11 / 15 KW (20Hp) Axes motor kw 3.5 (5Hp) 3.5 / 7 / 3.5 (5/10/5Hp) Coolant Coolant pump HP 0.75 Coolant tank capacity l 270 (71Gal) 300 (79Gal) 590 (156Gal) Air & Power Supply Air source kg/cm 2 6 (85 psi) Power supply KVA Machine Dimension Dimension 3000 x 2825 x x 2825 x x 3428 x x 3750 x x 4200 x 3530 (118 x 111 x 119 ) (126 x 111 x 119 ) (173 x 135 x 130 ) (217 x 148 x 130 ) (241 x 165 x 139 ) Net weight kg 8660 (19,000lbs) 9600 (21,100lbs) (38,900lbs) (40,700lbs) (55,000lbs) Item-No *The above specifications are subject to change without prior notice, no liability for printing mistakes. Machine may be shown with optional equipment. Accessories Fabrication equipment Saws Grinding Drilling Milling Turning EDM Cutting Premium 77

4 Vertical Vertical Machining Machining Center Center (Linear guide (Linear ways) guide ways) V-Mill L V-Mill L Linear ways for high speed. Linear ways for high speed Machines Standard are configuration: designed especially for job shops and tool rooms. The wide 4 Rigid product tappinglineup is capable 4 End of program handling light all sudden job requirements. 4 RS-232 interface 4 Heat exchanger for electrical cabinet Positioning accuracy: ±0.005/300 4 Auto power off 4 Repeating Auto lubrication accuracy: ±0.003/300 4 Full guarding 4 Coolant pump 4 Leveling bolts & plate 4 3-axis way cover 4 Tools & box High 4 Halogen Speed work Spindle light 4 Operation manual These machines are equipped For mold and die makers, with Optional dynamic configuration: balanced an ultra high speed machine spindles n High-speed range Spindles from (to ,000rpm) to to handle deep cavities or n Coolant-through spindle (to 70bar) (1000 psi) n ATC up rpm, to 32 offering tools a wide clear small radius corners n Chain-type chip conveyor variety of performance to meet is the key to avoiding n Tool and workpiece measurement different n 4th axiscutting applications. expensive EDM processes. Technical specifications V-Mill 510 L 610 L 850 L 1000 L Travel X / Y / Z travel 510 / 410 / / 460 / / 510 / / 510 / 560 (20 / 16 / 18 ) (24 / 18 / 20 ) (33 / 20 / 22 ) (40 / 20 / 22 ) Spindle nose to table surface 130 ~ 590 (5.1~23.2 ) 120~630 (4.7~24.8 ) 150~710 (5.9~30 ) Spindle center to column surface 430 (17 ) 553 (21.7 ) 608 (24 ) Table Table size 600 x 320 (23.6 x 12.6 ) 800 x 450 (31.5 x 17.7 ) 1000 x 500 (39.4 x 19.7 ) 1200 x 500 (47.2 x 19.7 ) T slot ( Size / Qty / Dist. ) 14 x 3 x x 3 x x 5 x 100 (0.6 x 3 x 3.9 ) (0.7 x 3 x 3.9 ) (0.7 x 5 x 3.9 ) Max. table load kg 300 (660lbs) 400 (880lbs) 500 (1100lbs) Spindle Speed rpm 8000 RPM (*10,000~24,000 RPM) Taper BT40/DIN40/CAT40 Transmission Belt (*Direct/ Built-in) Feed Rate Rapid feed rate of XYZ m/min 36 / 36 / 36 (1417 / 1417 / 1417 /min) Cutting feed rate /min 1 ~ 10,000 (0.04 ~ 394 /min) Automatic Tool Changer Tool storage capacity Genoa 12 Genoa 16 Genoa 16 (*Armless 20/ Arm 20) (*Armless 20/ Arm 24) (*Armless 20/ Arm 24/ Arm 30) Max. tool diameter Full: 100 (3.9 ), Next empty: 150 (5.9 ) Max. tool length 300 (11.8 ) Max. tool weight kg 6 (13.2lbs) CNC Controller & Motor CNC controller Mitsubishi (*FANUC/SIEMENS/HEIDENHAIN/FAGOR) Spindle motor kw 3.5 / 5.5 KW (7.5HP) 5.5 / 7.5 KW (10HP) Axes motor kw 1.5 (2Hp) 2 (3Hp) Coolant Coolant pump HP 0.75 Coolant tank capacity l 180 L (*300 L) (48Gal) 200 L (*350 L) (53Gal) 230 L (*380 L) (61Gal) Air & Power Supply Air source kg/cm 2 6 (85 psi) Power supply KVA 15 Machine Dimension Dimension 2000 X 2305 X X 2435 X X 2420 X X 2420 X 2840 (78 x 90 x 97 ) (85 x 96 x 100 ) (114 x 95 x 112 ) (114 x 95 x 111 ) Net weight kg 2800 (6160lbs) 4000 (8800lbs) 5000 (11,000lbs) Item-No *The above specifications are subject to change without prior notice, no liability for printing mistakes. Machine may be shown with optional equipment.

5 Standard configuration: Vertical Machining Center (Box ways) Vertical Machining Center (Box ways) V-Mill B V-Mill B Box ways for heavy cuts. Box ways for heavy cuts Hardened 4 Rigid tapping & Ground Box 4 End Ways of program light 4 RS-232 interface 4 Heat exchanger for electrical performance cabinet cutting. Machines 4 Auto power are offbuilt for high Depending 4 Auto lubrication the structural 4 Full analysis, guarding 2, 4 or 6 4 Coolant pump 4 Leveling bolts & plate hardened 4 3-axis way slideways cover are applied 4 Tools & box on different machines to 4 achieve Halogen work optimum light dynamic 4 Operation accuracy. manual Positioning accuracy: ±0.005/300 Optional Repeating configuration: accuracy: ±0.003/300 n High-speed Spindles (to 24,000rpm) n Coolant-through spindle (to 70bar) (1000 psi) Complete n ATC up to 32 Product tools Range n Chain-type chip conveyor X Axis: 510 2,200 n Tool and workpiece measurement Y n Axis: 4th axis 410 1,000 Technical specifications V-Mill 510 B 610 B 850 B 1000 B Travel X / Y / Z travel 510 / 410 / / 460 / / 510 / / 510 / 560 (20 / 16 / 18 ) (24 / 18 / 20 ) (33 / 20 / 22 ) (40 / 20 / 22 ) Spindle nose to table surface 130 ~ 590 (5.1~23.2 ) 130~640 (5.1~25.2 ) 140~700 (5.5~27.6 ) Spindle center to column surface 470 (18.5 ) 535 (21 ) 575 (24 ) Table Table size 600 x 370 (23.6 x 14.6 ) 800 x 450 (31.5 x 17.7 ) 1000 x 500 (39.4 x 19.7 ) 1200 x 500 (47.2 x 19.7 ) T slot ( Size / Qty / Dist. ) 14 x 3 x x 3 x x 5 x 100 (0.6 x 3 x 3.9 ) (0.7 x 3 x 3.9 ) (0.7 x 5 x 3.9 ) Max. table load kg 300 (660lbs) 400 (880lbs) 500 (1100lbs) Spindle Speed rpm 8000 RPM (*10,000~24,000 RPM) Taper BT40/DIN40/CAT40 Transmission Belt (*Direct/ Built-in) Feed Rate Rapid feed rate of XYZ m/min 24 / 24 / 16 (945 / 945 / 630 /min) Cutting feed rate /min 1 ~ 10,000 (0.04 ~ 394 /min) Automatic Tool Changer Tool storage capacity Genoa 12 Genoa 16 (*Armless 20/ Arm 20) (*Armless 20/ Arm 24) Genoa 16 (*Armless 20/ Arm 24) Max. tool diameter Full: 100 (3.9 ), Next empty: 150 (5.9 ) Max. tool length 300 (11.8 ) Max. tool weight kg 6 (13.2lbs) 7 (15.4lbs) CNC Controller & Motor CNC controller Mitsubishi (*FANUC/SIEMENS/HEIDENHAIN/FAGOR) Spindle motor kw 3.5 / 5.5 KW (7.5HP) 5.5 / 7.5 KW (10HP) Axes motor kw 1.5 (2Hp) 2 (3Hp) Coolant Coolant pump HP 0.75 Coolant tank capacity l 180 L (*300 L) (48Gal) 200 L (*350 L) (53Gal) 230 L (*380 L) (61Gal) Air & Power Supply Air source kg/cm 2 6 (85 psi) Power supply KVA 15 Machine Dimension Dimension 2000 X 2305 X X 2435 X X 2420 X X 2420 X 2840 (78 x 90 x 97 ) (85 x 96 x 100 ) (114 x 95 x 112 ) (114 x 95 x 111 ) Net weight kg 2800 (6160lbs) 4680 (10,300lbs) 5000 (11,000lbs) Item-No *The above specifications are subject to change without prior notice, no liability for printing mistakes. Machine may be shown with optional equipment. Accessories Fabrication equipment Saws Grinding Drilling Milling Turning EDM Cutting Premium 79

6 Control options CNC Vertical Machining Center Mitsubishi Advanced eco-friendly coolant Fanuc Heidenhain Various options for 4th & 5th axis KAAST Machine Tools, Inc. 194 Midfi eld Road Ardmore, PA USA Phone: +1 (224)