Why solar is a good fit for mines: Pampa Elvira Solar project - Codelco
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1 Why solar is a good fit for mines: Pampa Elvira Solar project - Codelco
2 Who we are?
3
4 Strong Track Record: Leaders on large scale solar thermal plants development & operation. Over 24 years of experience in more than 10 countries. ISO 9001 & Solar Keymark Certified. More than m 2 installed all over the world.
5 All in one hand : Owns solar panel factory in Vietnam. Annual panel production capacity: m 2 /year. Owns heat transmission duct factory: Pipeteq Systems.
6 Guayacan Power Station 12 MW, run-of-river Operating since 10/2010 Registered on CDM
7 Develop, implement and operate energy projects. Executive team with vast experience in energy projects development and operation. Chilean investors with successful track record on several industries: Owners of largest Coca-Cola s bottler in South America. Investments in Finance industry, Health, Construction, Shopping malls, Telecom, Hotels, Energy, among others.
8 MAIN PROJECTS Solar thermal project: Codelco Gaby (32MWt) Operating Maipo River: Guayacán: 12MW Operating El Canelo: 16MW Developing Water rights: 9MW Developing Bio Bio Basin: San Carlos I 56MW Developing San Carlos II 105MW Developing Cautín Basin: 40 MW + 60 km Tx Lines - Developing Ranco Basin: Los Venados: 20 MW + 60 km Tx Lines - Developing
9 Main copper producer in the world Controls around 10% of the world reserves. More than US$30 billions in assets. In 2012, produced 1.75 million metric tons of refined copper (10% of world production). 8 operations throughout Chile. Gabriela Mistral Division of Codelco bidded for solar heat to EW process.
10 Gabriela Mistral 120 km from nearesty city and 2,660 m.a.s.l metrics tons of copper produced in First operation using only autonomous trucks to haul mineral. Women account for 23% of the staff (Mining industry average: 6%).
11 Gabriela Mistral Very harsh weather conditions Desert conditions. 140 kmh (87 mph) - Swirling winds. Dust. Hails / Snow. Extreme night/day T variations: -15 C / 30 C (5 F / 86 C). Earthquakes. No water.
12 Not any solar technology fits well in mining Fresnel Parabolic Trough Flat plate (Sunmark) Concentration Tower
13 Not any solar technology fits well in mining Technology Sunmark Parabolic Fresnel CAPEX optimal high high OPEX optimal high high Working Pressure low high high Moving Parts no yes yes Operational life over 20 years no track record no track record Storms (wind, dust, hailstones) high resistance limited limited Earthquakes proven resistance not proven not proven Sunmark: simple & robust The best fit for mining
14 Supplying heat to Codelco s EW process
15 Novel business model Pampa Elvira Solar SpA: Thermal Power Purchase Agreement: Ownership, Desig, construction, operation & maintenance by heat supplier. PESolar take care of all risks: operational, technical & solar radiation. Codelco only pays for the energy used in the process (with a ToP) with interesting savings on Diesel alternative
16 Thermal Power Purchase Agreement: Agreement on minimum monthly amount of solar energy delivered. We operate and maintain heaters as backup as well as Heat Exchangers 24/7 heat supply. Covenants on heat supply quality (Electrolyte Temperature) and safety. Contract length: 10 years. Stable energy tariff US$/MWh + Fixed charge heaters O&M.
17 Pampa Elvira Solar project Gabriela Mistral, Codelco. World largest thermal solar plant Installation & performance data Collectors area : m m panels. Annual production: MWht. Share in annual heat demand: 85%. Solar Thermal Battery: m. Key figures Diesel savings: ton/year truck travels/year. Reducción CO e: ton/year. Start-up: August
18 How Pampa Elvira Solar works Solar Thermal Battery
19 High capacity factor Our technology Absorbs direct & difuse radiation. High resistance to dust & corrosive environments. Resists strong winds, hails & snow. Earthquake proof (tested). Lifetime > 20 years. Easy to clean. 99% recyclable.
20 Normal operation
21
22 Dust
23 Production & Effiency ,3 MWh 60,47 % Solar production MWh Effiency %
24 Storage
25 Main supply, the 13th of September
26 Implementing the solar plant
27 Preparing the land
28 Piping installation
29 Piping installation 29
30 Piping installation 30
31 Placing concrete blocks
32 Placing concrete blocks
33 Placing concrete blocks
34 Placing concrete blocks
35 Mounting the panels
36 Mounting the panels
37 Mounting the panels 37
38 Building the heat exchangers room
39 Building the heat exchangers room
40 Building the heat exchangers room
41 Building the heat exchangers room
42 Building the heat exchangers room
43 Building the thermal battery
44 Building the thermal battery 44
45 Building the thermal battery
46 Building the thermal battery
47 Building the thermal battery
48 Building the thermal battery
49 The solar plant is ready and
50 How it looks like from the air
51 Logistics & design = attractive pricing Detailed design. All in one hand no intermediaries. Strong knowledge in thermo dynamics & mining processes. Ahead planning & detailed control during construction. Supervising and plant control 24/7. Proprietary control software.
52 Key lessons Stringent working conditions in Mining industry. Safety procedures. Medical tests. Not any technology fits well in mining environments. Very harsh weather conditions. Simple and robust technology is needed.
53 Key lessons Need of a knowledgeable & experienced team in mining & energy industry. Best technology, detailed planning & control are key to succeed.
54 Supervising and plant control Thanks for your attention! 24/7 online support control SUNMARK
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