O-I DUBI PLANT FANS Quotation Spec Data & Specifications
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1 TECHNICAL DATA O-I DUBI PLANT FANS Quotation Spec Data & Specifications 1 page for the global informations + 12 pages for the fans data Revision 2 end april Global informations: These fans are a replacement of an older one. The vendor has to recalculate theses fans for the best performance, Energy part, Quality The supplier must guaranty the complete OI manufacturing specifications include the motor EI3 or IE4 FYI, these fans running 24 / 7 with the inverter according the inlet ambient temperature OI manufacturing doesn t want the pumping effect in the low flow. Your attention for that for the guaranty. The transport to the factory must be include in the offer (separate price) and delivery time. The supplier must integrate a technical assistance prior to the start of the fans on the plant site for a check & tests and respect the delivery time according the OI planning. All motors must be supply : 400 Volts, 50 Hz 3 phases The offer must include the complete responsibility if the goals are not correct after real tests in the OI factory. In the offer, the supplier must include : List of fans : - Price and calculation per fan + total cost + transport cost - Curves design according the OI specifications and data - Layout per fan ( Autocad ) - Calculation - machines cooling : 1 x # 21 & 1 x # 22-1 x conveyor & dead plates cooling # 21-1 x conveyor & dead plates cooling # 22-1 x machine cooling # 23-1 x conveyor & dead plates cooling # 23 - Machine gob distributor / shears. : 1 x # 22 & 1 x # 23-2 x Furnace cooling ( double inlet per fan ) - 2 x Furnace combustion - 4 x Refiner cooling - 6 x Forehearths cooling - 2 x Refiner & forehearths combustion ( blower ) - Total : 24 fans See below the complete information for the fans Delivery Information: Fans offer : following Grants process Fans order : following Grants process ( orientation fan will be confirm after order ) Fans fabrication and delivery times : Middle November Start-up fans 10 January 2017 p. 1
2 O I SPECIFICATIONS OI MANUFACTURING date : 03 / 03 / 2016 DUBI PLANT PROJECT Delivery included : [email protected] [email protected] Revision 1 O-I Manufacturing Czech Republic, a.s. Ruská Dubi 3 Czech Republic OI DATA : The blue color must be confirm by supplier in the offer Item 1 - Machine 21 & 22 cooling fan ( 2 fans ) Altitude 0 m ATEX Zone no Inlet/Outlet connected no/yes Frequency variation yes ( the inverter is not include in your offer ) Aeraulic data Airflow 4,20 5 7, m3/s Static pressure mmwg Dynamic pressure mmwg Total pressure mmwg Rotation speed rpm Nominal frequency 78 74,4 73,7 74,3 74,5 Hz Absorbed power at shaft kw Total efficiency % Lp, in free field, at 1m, +/- 3 db db(a) Motor power 250 kw Arrangement: type 8, drive through elastic coupling Material: Impeller: Corten Shaft: carbon steel C40 p. 2
3 Bearing: Monobloc, self-aligning, grease lubricated with 2x PT100 sensors Impeller diameter mm Maximal speed rpm Critical speed coefficient < 1.4 Balancing: Static & dynamic grade G2.5 acc. ISO 1940 Approximate total weight: kg - Casing with stiffeners - Inlet cone type regulation or other system ( for anti-stall, see data ) - Flexible outlet connection sleeve 2-PV-900, sedewith 2 counter flanges - Coupling and guard - Cast iron motor ABB M3BP 315 LKC4 - IE4 - IP55 - class F/B kw rpm - tri 400 V 50 Hz 3x PTC NDE bearing insulated - Run test and Commissioning assistance Item 2 - Machine 21 - Conveyor Dead Plate Cooling ( 1 fan ) Aeraulic data 1 2 Airflow m3/s Static pressure mmwg Dynamic pressure mmwg Total pressure mmwg Rotation speed rpm Nominal frequency ,7 Hz Absorbed power at shaft kw Total efficiency % Lp, in free field, at 1m, +/- 3 db db(a) Motor power xx kw p. 3
4 Impeller diameter 710 mm Maximal speed rpm Approximate total weight: 550 kg - Flexible outlet connection sleeve with 2 counter flanges - Cast iron motor ABB M2BAX IE3 - IP55 - class F/B - 45 kw rpm - tri 400 V 50 Hz 3x PTC - Run test Item 3 - Machine 22 - Conveyor Dead Plate Cooling Fan ( 1 fan ) Aeraulic data 1 2 Airflow m3/s Static pressure mmwg Dynamic pressure mmwg Total pressure mmwg Rotation speed rpm Nominal frequency 49, Hz Absorbed power at shaft kw Total efficiency % Lp, in free field, at 1m, +/- 3 db db(a) Motor power 75 kw Material: Impeller: Corten Impeller diameter 800 mm Maximal speed rpm Approximate total weight: 850 kg p. 4
5 - Flexible outlet connection sleeve 2-PV-900 with 2 counter flanges - Cast iron motor ABB M2BAX IE3 - IP55 - class F/B - 75 kw rpm - tri 400 V 50 Hz 3x PTC NDE bearing insulated - Run test Item 4 - Machine 23 cooling fan ( 1 fan ) Aeraulic data Airflow m3/s Static pressure mmwg Dynamic pressure mmwg Total pressure mmwg Rotation speed rpm Nominal frequency Hz Absorbed power at shaft kw Total efficiency % Lp, in free field, at 1m, +/- 3 db db(a) Motor power 250 kw Arrangement: type 8, drive through elastic coupling Material: Impeller: Corten Shaft: carbon steel C40 Bearings: grease lubricated with 2x PT100 sensors Impeller diameter mm Maximal speed rpm Critical speed coefficient < 1.4 Balancing: Static & dynamic grade G2.5 acc. ISO 1940 Approximate total weight: kg p. 5
6 - Casing with stiffeners - Inlet cone type regulation or other system ( for anti-stall, see data ) - Inlet silencer x with upper filter box efficiency G3, height ~3 500 mm, vertical axis - Inlet duct Ø mm, L ~1 m, 1 elbow 90, support to plan, pressure losses ~500 Pa - Flexible outlet connection sleeve 2-PV-900 with 2 counter flanges - Coupling and guard - Cast iron motor ABB M3BP 315 SMB4 IE3 - IP55 - class F/B kw rpm - tri 400 V 50 Hz 3x PTC NDE bearing insulated - Run test and Commissioning assistance Item 5 - Machine 23 Conveyor Dead Plate cooling fan ( 1 fan ) Aeraulic data 1 2 Airflow m3/s Static pressure mmwg Dynamic pressure mmwg Total pressure mmwg Rotation speed rpm Nominal frequency Hz Absorbed power at shaft kw Total efficiency % Lp, in free field, at 1m, +/- 3 db db(a) Motor power 110 kw Fan type: centrifugal - single inlet, single width forward blades impeller Impeller diameter 800 mm Maximal speed rpm Approximate total weight: kg p. 6
7 - Flexible outlet connection sleeve with 2 counter flanges - Cast iron motor ABB M2BAX IE3 - IP55 - class F/B kw rpm - tri 400 V 50 Hz 3x PTC NDE bearing insulated - Run test Item 6 - Machine 22 & 23 Gob Distributors/Shears ( 2 fans ) Aeraulic data 1 2 Airflow Nm3/s acc. To DIN 1343 Static pressure mmwg Dynamic pressure mmwg Total pressure mmwg Rotation speed rpm Nominal frequency Hz Absorbed power at shaft kw Total efficiency % Lp, in free field, at 1m, +/- 3 db db(a) Motor power 4 kw Fan type: centrifugal - single inlet, single width backward blades impelle Orientation: must be confirm after offer Impeller diameter 400 mm Maximal speed rpm Approximate total weight: kg - Flexible outlet connection sleeve with 2 counter flanges p. 7
8 - Aluminium motor ABB M3AA IE3 - IP55 - class F/B - 4 kw rpm - tri 400 V 50 Hz 3x PTC - Run test Item 7 Furnace Cooling Fan ( double air inlet ) ( 2 fans ) Aeraulic data Airflow 25 m3/s Static pressure Pa Dynamic pressure 184 Pa Total pressure Pa Rotation speed rpm Nominal frequency 62.7 Hz Absorbed power at shaft 69 kw Total efficiency 83 % Lp, in free field, at 1m, +/- 3 db 99 db(a) Motor power 90 kw Fan type: centrifugal - double inlet, double width backward blades impeller Arrangement: type 8, drive through elastic coupling Shaft: carbon steel C40 Bearings: grease lubricated with 2x PT100 sensors Impeller diameter mm Maximal speed rpm Critical speed coefficient < 1.4 Approximate total weight: kg - 2 Inlet wire guards - Flexible outlet connection sleeve with 2 counter flanges - outlet vanes p. 8
9 - Cast iron motor ABB M2BAX IE3 - IP55 - class F/B kw rpm - tri 400 V 50 Hz 3x PTC NDE bearing insulated -Run test and Commissioning assistance Item 8 Furnace Combustion Fan ( 2 fans ) Aeraulic data Airflow Nm3/h acc. To DIN 1343 Static pressure Pa Dynamic pressure Pa Total pressure Pa Rotation speed rpm Nominal frequency Hz Absorbed power at shaft kw Total efficiency % Lp, in free field, at 1m, +/- 3 db db(a) Motor power 22 kw Impeller diameter 630 mm Maximal speed rpm Approximate total weight: 350 kg - Flexible outlet connection sleeve with 2 counter flanges - Aluminium motor ABB M3AA IE3 - IP55 - class F/B - 22 kw rpm - tri 400 V 50 Hz 3x PTC p. 9
10 Item 9 Refiner Cooling Fan ( 4 fans ) Aeraulic data Airflow 0.58 Nm3/s acc. To DIN 1343 Static pressure Pa Dynamic pressure 178 Pa Total pressure Pa Rotation speed rpm Nominal frequency 62 Hz Absorbed power at shaft 1.1 kw Total efficiency 66 % Lp, in free field, at 1m, +/- 3 db 82 db(a) Motor power 1.5 kw Impeller diameter 630 mm Maximal speed rpm Approximate total weight: 50 kg - Inlet filter type DF - Access door - Aluminium motor ABB M3AA IE3 - IP55 - class F/B 1.1 kw rpm - tri 400 V 50 Hz 3x PTC Item 10 Cooling Forehearth Fan ( 6 fans ) p. 10
11 Aeraulic data Airflow 0.28 Nm3/s acc. To DIN 1343 Static pressure 850 Pa Dynamic pressure 75 Pa Total pressure 925 Pa Rotation speed rpm Nominal frequency 56.4 Hz Absorbed power at shaft 0.44 kw Total efficiency 69 % Lp, in free field, at 1m, +/- 3 db 75 db(a) Motor power 0.55 kw Orientation: must be confirm after offer Impeller diameter 280 mm Maximal speed rpm Approximate total weight: 50 kg - Inlet filter type DF Access door - Cooling impeller - Aluminium motor ABB M3AA IE2 - IP55 - class F/B 0.55 kw rpm - tri 400 V 50 Hz 3x PTC Item 11 Refiner & Forehearth Blower ( 2 fans ) Aeraulic data 1 2 Airflow m3/s Static pressure Pa Dynamic pressure Pa Total pressure Pa Rotation speed rpm Nominal frequency Hz Absorbed power at shaft kw p. 11
12 Total efficiency % Lp, in free field, at 1m, +/- 3 db db(a) Motor power 30 kw Impeller diameter mm Maximal speed rpm Approximate total weight: 500 kg - Flexible outlet connection sleeve 2-PV-900 with 2 counter flanges - Aluminium motor ABB M3AA IE3 - IP55 - class F/B - 30 kw rpm - tri 400 V 50 Hz 3x PTC - Run test For your information for the fans orientations. p. 12
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