SAFETY LIGHT CURTAINS
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- Chad Boyd
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1 SAFETY LIGHT CURTAINS Overview Safety Light Curtains with resolutions that can be reduced guarantee protection and tolerate work equipment in the protective field The Safety Light Curtains comply with the universal standards EN/IEC and -2 and can be used both vertically as hand and finger protection or as access guarding and horizontally for person presence detection. They meet the highest requirements in this respect for integration capability, availability and cost effectiveness. On the whole this results in a high level of cost efficiency and investment security, even at the procurement stage. p p. 100 We reserve the right to make changes 05-0.fm p. 108 Performance Level (PL) in accordance with EN ISO People and machines work "hand-in-hand" as it were on many machines, such as presses or feed-in stations, for example. Reliable hand and finger protection is the highest priority here. This is the application area of Leuze electronic Safety Light Curtains. And when it comes to guarding machines in automatic operation on the most compact construction designs possible, Leuze electronic Safety Light Curtains are the very best solution. Safety Integrity Level (SIL) in accordance with IEC 61508, SILCL in accordance with EN/IEC Access guarding on transport conveyors provided by Safety Light Curtain with integrated start/restart interlock Type in accordance with EN/IEC Resolution (mm) Range (m) WxD in mm 4 3 e 29 x c 29 x e 30 x d 30 x e 52 x 55 p p. 148
2 OVERVIEW Overview of Safety Light Curtains Services Safety Engineering Software Safety Light Curtains are suitable according to their model for reliable point of operation, danger zone or access guarding Safety Laser Scanners Resolution (mm) Range (m) Features, type-dependent Transmission channel, selectable RES, selectable EDM, selectable Blanking Reduced resolution Muting Cascadability Integr. AS-i Safety Interface Integr. PROFIsafe Interface *) With MSI-SR4, p. 428 **) With MSI 100/200, p. 482/488 Series 84 Page 100 Safety Light Curtains Multiple Light Light Beam Safety Device Sets * * ** SOLID ** SOLID-4E 110 * * SOLID SOLID-2E 136 Single Light m 150 -b 168 AS-Interface Safety at Work We reserve the right to make changes 05-0.fm Safety Proximity Sensors 83
3 SAFETY LIGHT CURTAINS Safety Light Curtain for hand and finger protection An increasing requirement for the Safety Light Curtains is to be deployable nearly anywhere and perform a wide variety of special tasks. For this reason, the series features various device models. These build upon the MLC 510 basic version with automatic start/restart and freely selectable transmission channels and offer users other important functions. For example, the MLC 520 Standard version features a start/restart interlock, contactor monitoring and a 7-segment display. Due to the option of selecting between 5 different operating modes, the MLC 530 extended version leaves almost no wish unfulfilled. This allows even complex application cases to be solved, which, for example, require sensor linkage, controllable blanking functions, reduced resolution or muting. The common timing controlled muting applications optional can also be realized partially (upper beam remains active) as an option. Typical areas of application Point of operation guarding on presses, punching machines, insertion points Danger zone guarding in front of machines or on access points to production cells Access guarding of robot cells, palletizer systems with and without muting Tool supply with guarding by Safety Light Curtains 84 p. 84 p. 100 We reserve the right to make changes 05-01_.fm p. 108 p. 134 p. 148
4 Important technical data, overview Type in accordance with EN/IEC SIL in accordance with IEC and SILCL in accordance with 3 EN/IEC Performance Level (PL) in accordance with e EN ISO Category in accordance with EN ISO Resolution 14 mm 20 mm 30 mm 40 mm 90 mm Range 0 6 m 0 14 m 0 9 m 0 20 m 0 20 m Protective field height (type-dependent) mm Profile cross-section 29 mm x 35 mm Safety-related switching outputs (OSSDs) 2 pnp transistor outputs Connection system M12 plug Functions Transmitter Receiver Basic MLC 510 Standard MLC 520 Operating range adjustment Automatic start/restart Start/restart interlock (RES), selectable Dynamic contactor monitoring (EDM), selectable Extended MLC transmission channels, selectable 7-segment display Linkage Blanking Muting Special features Configuration by wiring automatic transfer by replacement device after device exchange Linkage with safety devices via contact or OSSD output saves effort in downstream evaluation circuit Versions with up to 3000 mm protective field height Range reduction and 2 optical beam codings (transmission channel) as well as multiple scanning and reduced resolution for operation which is immune to interference Integrated muting and blanking function can be activated during operation Features Further information IP 65 Page Ordering information 86 Electrical connection 92 Technical data 94 Dimensional drawings 95 Dimensional drawings: Accessories 97 Accessories ordering information 98 Services Safety Engineering Software Safety Laser Scanners Safety Light Curtains Multiple Light Light Beam Safety Device Sets Single Light AS-Interface Safety at Work We reserve the right to make changes 05-01_.fm Safety Proximity Sensors 85
5 SAFETY LIGHT CURTAINS Ordering information, consisting of transmitter and receiver Included in delivery: transmitter: BT-NC sliding blocks, receiver: 2 sliding blocks BT-NC, 1 set of connecting and operating instructions (PDF file on CD-ROM) Functions: MLC 510: Basic function package, MLC 520: Standard function package, MLC 530: Extended function package, see page 85. Protective field height in mm Resolution: 14 mm Range: 0 6 m MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver Protective field height in mm Resolution: 14 mm Range: 0 6 m MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver 86 p. 84 p. 100 We reserve the right to make changes 05-01_.fm p. 108 p. 134 p. 148
6 Ordering information, consisting of transmitter and receiver Included in delivery: transmitter: 2 BT-NC sliding blocks; receiver: 2 sliding blocks BT-NC, 1 set of connecting and operating instructions (PDF file on CD-ROM) Functions: MLC 510: Basic function package, MLC 520: Standard function package, MLC 530: Extended function package, see page 85. Services Protective field height in mm Resolution: 20 mm Range: 0 15 m MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver Protective field height in mm Resolution: 20 mm Range: 0 15 m MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver Safety Engineering Software Safety Laser Scanners Safety Light Curtains Multiple Light Light Beam Safety Device Sets Single Light AS-Interface Safety at Work We reserve the right to make changes 05-01_.fm Safety Proximity Sensors 87
7 SAFETY LIGHT CURTAINS Ordering information, consisting of transmitter and receiver Included in delivery: transmitter: 2 BT-NC sliding blocks; receiver: 2 sliding blocks BT-NC, 1 set of connecting and operating instructions (PDF file on CD-ROM) Functions: MLC 510: Basic function package, MLC 520: Standard function package, MLC 530: Extended function package, see page 85. Protective field height in mm Resolution: 30 mm Range: 0 9 m MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver Protective field height in mm Resolution: 30 mm Range: 0 9 m MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver 88 p. 84 p. 100 We reserve the right to make changes 05-01_.fm p. 108 p. 134 p. 148
8 Ordering information, consisting of transmitter and receiver Included in delivery: transmitter: 2 BT-NC sliding blocks; receiver: 2 sliding blocks BT-NC, 1 set of connecting and operating instructions (PDF file on CD-ROM) Functions: MLC 510: Basic function package, MLC 520: Standard function package, MLC 530: Extended function package, see page 85. Services Protective field height in mm Resolution: 40 mm Range: 0 20 m MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver Protective field height in mm Resolution: 40 mm Range: 0 20 m MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver Safety Engineering Software Safety Laser Scanners Safety Light Curtains Multiple Light Light Beam Safety Device Sets Single Light AS-Interface Safety at Work We reserve the right to make changes 05-01_.fm Safety Proximity Sensors 89
9 SAFETY LIGHT CURTAINS Ordering information, consisting of transmitter and receiver Included in delivery: transmitter: 2 BT-NC sliding blocks; receiver: 2 sliding blocks BT-NC, 1 set of connecting and operating instructions (PDF file on CD-ROM) Functions: MLC 510: Basic function package, MLC 520: Standard function package, MLC 530: Extended function package, see page 85. Protective field height in mm Resolution: 90 mm Range: 0 20 m MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver Protective field height in mm Resolution: 90 mm Range: 0 20 m MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver 90 p. 84 p. 100 We reserve the right to make changes 05-01_.fm p. 108 p. 134 p. 148
10 Part number code for, Safety Light Curtains of the and series Article Description MLC Safety Light Curtain X Series 3 5 yy Function 00 Transmitter 10 Automatic restart 20 EDM/RES selectable 30 Muting/Blanking/Linkage (only MLC 530) z Device type T Transmitter R Receiver a Resolution mm / range 0-6 m (only ) mm / range 0-14 m mm / range 0-9 m mm / range 0-20 m mm / range 0-20 m hhhh Protective field height mm Services Safety Engineering Software Safety Laser Scanners Safety Light Curtains Multiple Light MLC X yy z a- hhhh AS-Interface Safety at Work Light Beam Safety Device Sets Single Light We reserve the right to make changes 05-01_.fm Safety Proximity Sensors 91
11 SAFETY LIGHT CURTAINS Electrical connection connection example +24V +24V -K3 -W1 -W2 4 VIN1 n.c. RNG VIN1 OSSD1 BN OSSD2 MLCx00T MLCx10R VIN2 FE/Shield VIN2 FE/Shield BK BN WH BK 1 2 -K4 -S1 L+ L A A A3 A1 S22 S12 S31 S33 S34 S V +24V 2 AOPD- 1 AOPD+ 2 AOPD+ IV-0 RES-0 RES-I MSI-SR A W1 BU GY -W2 BU GY Var. B -K3 -K4 Var. A -K3 -K4 * A1 -K3 A2 A1 -K4 A2 L- L- * 0V PE 0V PE *) Spark extinction circuit, supply suitable spark extinction MLC 510 with MSI-SR4 Safety Relay Please observe the operating instructions of the components! 92 p. 84 p. 100 We reserve the right to make changes 05-01_.fm p. 108 p. 134 p. 148
12 Electrical connection connection example Services + 24V + 24V -W1 BN -W2 BN -S1 WH -MS2 +- RD GN -MS1 +- YE GY PK 1 -K3 -K4 L+ L+ 1 1 Safety Engineering Software -A1 VIN1 1 RNG 4 -A2 24V 2 IO1 1 IN8 8 IN3 3 IN4 4 Safety Laser Scanners MLC530-R 0V FE 0V FE Safety Light Curtains Multiple Light *) Spark extinction circuit, supply suitable spark extinction MLC 530 with MSI-SR4 Safety Relay Please observe the operating instructions of the components! Light Beam Safety Device Sets AS-Interface Safety at Work Single Light OSSD1 5 OSSD2 6 -A3 2 A1 S22 S12 S31 S33 S34 S35 +24V 2 AOPD- 1 AOPD+ 2 AOPD+ IV-0 RES-0 RES-I MLCx00-T MSI-SR4 -W1 VIN2 BU 3 5 FE SH n.c. 2 -W2 BU VIN2 7 SH FE 0V A2 Var. B -K3 -K4 Var. A -K3 -K4 -K * A1 A2 -K4 L- L- A1 A2 * We reserve the right to make changes 05-01_.fm Safety Proximity Sensors 93
13 SAFETY LIGHT CURTAINS Technical data General system data Type in accordance with EN/IEC SIL in accordance with IEC or SILCL in accordance with EN/IEC Performance Level (PL) in accordance with EN ISO e Probability of a failure to danger per hour (PFH d ) 7.73 x 10-9 Service life (T M ) in accordance with EN ISO years Category in accordance with EN ISO Resolution 14 mm 20 mm 30 mm 40 mm 90 mm Range 0 6 m 0 14 m 0 9 m 0 20 m 0 20 m Response time (depends on protective field height) 5 64 ms 4 51 ms 3 26 ms 3 26 ms 3 10 ms Protective field height mm mm Synchronization Optical via transmitter and receiver Supply voltage 24 V DC, ±20%, compensation necessary for 20 ms voltage dip, min. 250 ma (+ OSSD - load) Residual ripple of the supply voltage ±5% within the boundaries of Uv Common value for ext. fuse in the supply line for transmitter and receiver 2 A semi time-lag Connection cable length Max. 100 m with 0.25 mm 2 Safety class III Protection rating IP 65 Ambient temperature, operation 0 55 C Ambient temperature, storage C Relative humidity 0 95% Profile cross-section 29 mm x 35 mm Weight per device (length-dependent) kg Transmitter Transmitter diodes, class in accordance with EN Wavelength 850 nm Current consumption 70 ma Connection system M12 plug, 5-pin p. 84 p. 100 p. 108 p. 134 p We reserve the right to make changes 05-01_.fm
14 Technical data Receiver Current consumption Safety-related switching outputs (OSSDs) Connection system Switching voltage high active Switching voltage low Switching current 150 ma without external load 2 safety-related pnp transistor outputs (short circuit-proof, cross-circuit monitored) M-12 plug, 5-pin/8-pin Min. Uv V Max V Max. 250 ma Services Safety Engineering Software Please note the additional information in the MLC connecting and operating instructions at Dimensional drawings M12 Safety Laser Scanners B R A R C 29 35,4 Safety Light Curtains Multiple Light Light Beam Safety Device Sets A = Protective field height acc. to ordering information mm R = Resolution B, C = Additional dimensions for determining the effective protective field height acc. to connecting and operating instructions at Safety Light Curtain dimensional drawing AS-Interface Safety at Work Single Light We reserve the right to make changes 05-01_.fm Safety Proximity Sensors 95
15 SAFETY LIGHT CURTAINS Dimensional drawings: Accessories Mounting brackets R R R3.1 R R3.1 R10 R R R R10 BT-L mounting bracket BT-Z parallel bracket ,2 Ø6,2 8 Ø6, ,2 23,75 9,1 28,3 41,4 0,75 21,8 12,8 17,3 7 8, ,4 Ø18 Ø28 Ø18 Ø28 BT-R swivel mount Dimensions in mm p. 84 p. 100 p. 108 p. 134 p We reserve the right to make changes 05-01_.fm
16 Dimensional drawings: Accessories Mounting brackets 65 26,5 7 Services Safety Engineering Software Safety Laser Scanners Safety Light Curtains ,3 BT-P40 clamp bracket ~26.5 a BT-SSD swiveling mounting bracket Multiple Light ~40 ~ Light Beam Safety Device Sets Single Light b BT-SSD-270 swiveling mounting bracket Dimensions in mm AS-Interface Safety at Work We reserve the right to make changes 05-01_.fm Safety Proximity Sensors 97
17 SAFETY LIGHT CURTAINS Accessories ordering information Length, design, number Connection cables for transmitter and MLC 510 receiver CB-M E-5GF Connection cable, shielded PUR, 5-pin 5 m CB-M E-5GF Connection cable, shielded PUR, 5-pin 10 m CB-M E-5GF Connection cable, shielded PUR, 5-pin 15 m CB-M E-5GF Connection cable, shielded PUR, 5-pin 25 m Connection cables for MLC 520, MLC 530 receiver CB-M E-8GF Connection cable, shielded PUR, 8-pin 5m CB-M E-8GF Connection cable, shielded PUR, 8-pin 10 m CB-M E-8GF Connection cable, shielded PUR, 8-pin 15 m CB-M E-8GF Connection cable, shielded PUR, 8-pin 25 m Mounting technology BT-2L L-mounting bracket 2 pieces BT-2Z Z-mounting bracket 2 pieces BT-2R1 360 swivel mount 2 pieces incl. 1 MLC cylinder BT-2P40 Clamp bracket for groove mounting 2 pieces BT-2SSD 2 pieces Swivel mount with shock absorber, ±8, 70 mm long BT-4SSD 4 pieces BT-2SSD-270 Swivel mount with shock absorber, ±8, 270 mm long 2 pieces BT-10NC60 Sliding block with M6 thread 10 pieces BT-10NC64 Sliding block with M6 and M4 thread 10 pieces BT-10NC65 Sliding block with M6 and M5 thread 10 pieces Test rods AC-TR14/30 Test rod 14/30 mm AC-TR20/40 Test rod 20/40 mm 98 p. 84 p. 100 We reserve the right to make changes 05-01_.fm p. 108 p. 134 p. 148
18 Accessories ordering information for transmitter and receiver, Extended Length, design Services Connection cables for transmitter CB-M E-2GF/GM Sensor cable, 3-wire, PUR, unshielded, socket and plug Connection cable 2-wire, transmitter to AC-SCM8, pins 1 and 3 directly connected CB-M X-3GF/WM Crossed cable: straight socket, pin 2 - > angled plug, pin m 5m Safety Engineering Software CB-M X-3GF/GM Crossed cable: straight socket, pin 2 - > plug straight, pin m CB-M GF/GM Socket straight, plug straight 1.5 m CB-M GF/WM Socket straight, plug angled 1.5 m CB-M GF/GM Socket straight, plug straight 5 m Safety Laser Scanners CB-M GF/WM Socket straight, plug angled 5 m CB-M GF/GM Socket straight, plug straight 15 m CB-M GF/WM Socket straight, plug angled 15 m Connection accessories Safety Light Curtains CB-M GF/GM Connection cable, 5-wire plug /socket straight 1 m CB-M GF/GM Connection cable, 5-wire plug /socket straight 2 m CB-M GM Connection cable, 5-pin plug, straight 2 m CB-M GM Connection cable, 5-pin plug, straight 5 m AC-SCM AC-SCM8-BT Connection module for control and display units and operational controls with 4 M12x5 sockets and one M12x8 plug Connection module for control and display units and operational controls incl. retaining plate and mounting devices Additional accessories, e.g. muting indicator see page 534, accessories, laser alignment aid see page 538, accessories For device columns, see page 500, for deflecting mirror columns, see page 510/514, for deflecting mirrors see page 512/517, for protective screens, see page m 0.5 m AS-Interface Safety at Work Multiple Light Light Beam Safety Device Sets Single Light We reserve the right to make changes 05-01_.fm Safety Proximity Sensors 99
19 SAFETY LIGHT CURTAINS Like the, this series, built upon the MLC 310 basic version with automatic start/restart and freely selectable transmission channels, also enables high flexibility for applications which required type 2, SIL 1 or PL c. For example, the MLC 320 standard version features a start/restart interlock, contactor monitoring and a 7-segment display. Typical areas of application Packaging machinery Textile machinery Automatic loading systems Storage and conveyor systems Safety Light Curtain guards the access point of a cartoning machine Safety Light Curtain guarding an assembly cell with manual access 100 p. 84 p. 100 We reserve the right to make changes 05-02_.fm p. 108 p. 134 p. 148
20 Important technical data, overview Type in accordance with EN/IEC SIL in accordance with IEC and SILCL in accordance with EN/IEC Performance Level (PL) in accordance with EN ISO Category in accordance with EN ISO c 2 Resolution 20 mm 30 mm 40 mm 90 mm Range 0 14 m 0 9 m 0 20 m 0 20 m Protective field height (type-dependent) mm Profile cross-section 29 mm x 35 mm Safety-related switching outputs (OSSDs) 2 pnp transistor outputs Connection system M12 plug Functions Transmitter Receiver Basic MLC 310 Standard MLC 320 Operating range adjustment Automatic start/restart Start/restart interlock (RES), selectable Dynamic contactor monitoring (EDM), selectable 2 transmission channels, selectable 7-segment display Features Services Safety Engineering Software Safety Laser Scanners Safety Light Curtains Multiple Light Special features 2 receiver versions (Basic, Standard), both with requirement-compliant equipment Configuration by wiring automatic transfer by replacement device after device exchange Range reduction and 2 optical beam codings (transmission channel) for operation which is immune to interference Further information IP 65 Page Ordering information 102 Electrical connection 92 Technical data 105 Dimensional drawings 95 Dimensional drawings: Accessories 97 Accessories ordering information 98 Light Beam Safety Device Sets Single Light AS-Interface Safety at Work We reserve the right to make changes 05-02_.fm Safety Proximity Sensors 101
21 SAFETY LIGHT CURTAINS Ordering information, consisting of transmitter and receiver Included in delivery: transmitter: 2 BT-NC sliding blocks; receiver: 2 sliding blocks BT-NC, 1 set of connecting and operating instructions (PDF file on CD-ROM) Functions: MLC 310: Basic function package, MLC 320: Standard function package, see page 101 Protective field height in mm Resolution: 20 mm Range: 0 15 m MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver Resolution: 30 mm Range: 0 9 m MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver 102 p. 84 p. 100 We reserve the right to make changes 05-02_.fm p. 108 p. 134 p. 148
22 Ordering information, consisting of transmitter and receiver Included in delivery: transmitter: 2 BT-NC sliding blocks; receiver: 2 sliding blocks BT-NC, 1 set of connecting and operating instructions (PDF file on CD-ROM) Functions: MLC 310: Basic function package, MLC 320: Standard function package, see page 101 Services Protective field height in mm Resolution: 40 mm Range: 0 20 m MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver Protective field height in mm Resolution: 90 mm Range: 0 20 m MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver Safety Engineering Software Safety Laser Scanners Safety Light Curtains Multiple Light Light Beam Safety Device Sets Single Light AS-Interface Safety at Work We reserve the right to make changes 05-02_.fm Safety Proximity Sensors 103
23 SAFETY LIGHT CURTAINS Part number code for, Safety Light Curtains of the and series Article MLC Description Safety Light Curtain X Series 3 5 yy Function 00 Transmitter 10 Automatic restart 20 EDM/RES selectable 30 Muting/Blanking/Linkage (only MLC 530) z T R Device type Transmitter Receiver a Resolution mm / range 0-6 m (only ) mm / range 0-14 m mm / range 0-9 m mm / range 0-20 m mm / range 0-20 m hhhh Protective field height mm MLC X yy z a- hhhh Electrical connection Connection examples see page 92, and 93 p. 84 p. 100 p. 108 p. 134 p We reserve the right to make changes 05-02_.fm
24 Technical data General system data Type in accordance with EN/IEC SIL in accordance with IEC and SILCL in accordance with EN/IEC Performance Level (PL) in accordance with EN ISO c Probability of a failure to danger per hour (PFH d ) 5.06 x 10-8 Service life (T M ) in accordance with EN ISO years Category in accordance with EN ISO Resolution 20 mm 30 mm 40 mm 90 mm Range 0 14 m 0 9 m 0 20 m 0 20 m Response time (depends on protective field height) 4 51 ms 3 26 ms 3 26 ms 3 10 ms Protective field height mm mm mm Synchronization Optical via transmitter and receiver Supply voltage 24 V DC, ±20%, compensation necessary for 20 ms voltage dip, min. 250 ma (+ OSSD - load) Residual ripple of the supply voltage ±5% within the boundaries of Uv Common value for ext. fuse in the supply line for transmitter and receiver 2 A semi time-lag Connection cable length Max. 100 m with 0.25 mm 2 Safety class III Protection rating IP 65 Ambient temperature, operation 0 55 C Ambient temperature, storage C Relative humidity 0 95% Profile cross-section 29 mm x 35 mm Weight per device (length-dependent) kg Transmitter Transmitter diodes, class in accordance with EN Wavelength 850 nm Current consumption 70 ma Connection system M12 plug, 5-pin AS-Interface Safety at Work Services Safety Engineering Software Safety Laser Scanners Safety Light Curtains Multiple Light Light Beam Safety Device Sets Single Light We reserve the right to make changes 05-02_.fm Safety Proximity Sensors 105
25 SAFETY LIGHT CURTAINS Technical data Receiver Current consumption Safety-related switching outputs (OSSDs) Connection system Switching voltage high active Switching voltage low Switching current 150 ma without external load 2 safety-related pnp transistor outputs (short circuit-proof, cross-circuit monitored) M-12 plug, 5-pin/8-pin Min. Uv V Max V Max. 250 ma Please note the additional information in the MLC connecting and operating instructions at Dimensional drawings Dimensional drawings, see page 95. Dimensional drawings: Accessories Dimensional drawings of accessories, see page 97. Accessories ordering information Accessories ordering information, see page 98. p. 84 p. 100 p. 108 p. 134 p We reserve the right to make changes 05-02_.fm
26 AS-Interface Safety at Work Single Light Light Beam Safety Device Sets Multiple Light Safety Light Curtains Safety Laser Scanners Safety Engineering Software Services We reserve the right to make changes 05-02_.fm Safety Proximity Sensors 107
27 SAFETY LIGHT CURTAINS SOLID-4E with 40 mm resolution for access guarding in a keg washing system SOLID-4E with integrated start/restart interlock for access guarding on transport conveyors Rapid market changes require flexible production line adjustments. This demands long-life safety sensor technology that is versatile in its application. Whether it be hand protection or danger zone and access guarding, the type 4 Safety Light Curtains of the SOLID-4 series provide reliable protection and ensure the highest possible system availability with their robust and interference-immune design. Protected by a warp-resistant profile housing closed on four sides and with their uncomplicated M12 connection system, they withstand even the toughest industrial conditions. The restart interlock and contactor monitoring functions, and two different transmission channels for a fault-free operation of adjacent devices close to one another, are freely selectable. The versions in resolutions of 14, 20, 30, 40, 90 mm, the slender design and the versatile fixing options guarantee short mounting times. Device versions with cable-connected or fixed cascading as well as a standard variant without restart-disable and contactor monitoring enable flexible and cost-optimized solutions. Typical areas of application Automotive industry and its suppliers Building material and glass machinery Print and paper processing Electrical and electronics manufacturers Industrial robots Shoe and leather industry Tobacco industry Packaging machinery Presses Woodworking machines 108 p. 84 p. 100 We reserve the right to make changes 05-03_SOLID-4_4E.fm p. 108 p. 134 p. 148
28 Important technical data, overview Type in accordance with EN/IEC SIL in accordance with IEC and SILCL in accordance with 3 EN/IEC Performance Level (PL) in accordance with e EN ISO Category in accordance with EN ISO Resolution 14 mm 20 mm 30 mm 40 mm 90 mm Range (m) Protective field height (type-dependent) mm Profile cross-section 30 mm x 34 mm Safety-related switching outputs (OSSDs) 2 pnp transistor outputs Connection system M12 plug Functions SOLID-4 SOLID-4E Automatic start/restart Start/restart interlock (RES), selectable Dynamic contactor monitoring (EDM), selectable 2 transmission channels, selectable LED display 7-segment display Function extension SOLID-4 With Safety Relay Relay output RES EDM Muting *) Already included in the sensor Further details MSI-SR4 p. 428 MSI-SR5 p. 434 MSI 100 p. 482 MSI 200 p. 488 SOLID-4E MSI-RM2 * * p. 440 Special features Type 4 self-monitoring Safety Light Curtain in accordance with EN/IEC Several devices can be cascaded (SOLID-4E) Slender and robust aluminum housing (30 mm x 34 mm) Fault-free operation of adjacent devices with selection of different transmission channels Simple function selection through external wiring Maintenance-free with safety transistor outputs (OSSDs) Features Further information IP 65 Page Ordering information 110 Electrical connection 122 Technical data 124 Dimensional drawings 125 Dimensional drawings: Accessories 129 Accessories ordering information 131 Services Safety Engineering Software Safety Laser Scanners Safety Light Curtains Multiple Light Light Beam Safety Device Sets Single Light AS-Interface Safety at Work We reserve the right to make changes 05-03_SOLID-4_4E.fm Safety Proximity Sensors 109
29 SAFETY LIGHT CURTAINS Ordering information SOLID-4, consisting of transmitter and receiver Included in delivery: 2 BT-360-SET mounting bracket sets, 1 set of connecting and operating instructions (PDF file on CD-ROM) Function: Automatic start/restart Protective field height in mm SOLID-4 Resolution: 14 mm Range: m SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SOLID-4 Resolution: 20 mm Range: m SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver Test rod included in scope of delivery Test rod included in scope of delivery p. 84 p. 100 p. 108 p. 134 p We reserve the right to make changes 05-03_SOLID-4_4E.fm
30 Ordering information SOLID-4, consisting of transmitter and receiver Included in delivery: 2 BT-360-SET mounting bracket sets, 1 set of connecting and operating instructions (PDF file on CD-ROM) Function: Automatic start/restart Services Protective field height in mm SOLID-4 Resolution: 30 mm Range: m SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver Test rod included in scope of delivery SOLID-4 Resolution: 40 mm Range: m SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver Test rod included in scope of delivery AS-Interface Safety at Work Safety Engineering Software Safety Laser Scanners Safety Light Curtains Multiple Light Light Beam Safety Device Sets Single Light We reserve the right to make changes 05-03_SOLID-4_4E.fm Safety Proximity Sensors 111
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