SAFETY LIGHT CURTAINS
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- Chad Boyd
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1 SAFETY LIGHT CURTAINS Overview Safety Light Curtains with resolutions that can be reduced guarantee protection and tolerate work equipment in the protective field The Safety Light Curtains comply with the universal standards EN/IEC and -2 and can be used both vertically as hand and finger protection or as access guarding and horizontally for person presence detection. They meet the highest requirements in this respect for integration capability, availability and cost effectiveness. On the whole this results in a high level of cost efficiency and investment security, even at the procurement stage. p p. 100 We reserve the right to make changes 05-0.fm p. 108 Performance Level (PL) in accordance with EN ISO People and machines work "hand-in-hand" as it were on many machines, such as presses or feed-in stations, for example. Reliable hand and finger protection is the highest priority here. This is the application area of Leuze electronic Safety Light Curtains. And when it comes to guarding machines in automatic operation on the most compact construction designs possible, Leuze electronic Safety Light Curtains are the very best solution. Safety Integrity Level (SIL) in accordance with IEC 61508, SILCL in accordance with EN/IEC Access guarding on transport conveyors provided by Safety Light Curtain with integrated start/restart interlock Type in accordance with EN/IEC Resolution (mm) Range (m) WxD in mm 4 3 e 29 x c 29 x e 30 x d 30 x e 52 x 55 p p. 148
2 OVERVIEW Overview of Safety Light Curtains Services Safety Engineering Software Safety Light Curtains are suitable according to their model for reliable point of operation, danger zone or access guarding Safety Laser Scanners Resolution (mm) Range (m) Features, type-dependent Transmission channel, selectable RES, selectable EDM, selectable Blanking Reduced resolution Muting Cascadability Integr. AS-i Safety Interface Integr. PROFIsafe Interface *) With MSI-SR4, p. 428 **) With MSI 100/200, p. 482/488 Series 84 Page 100 Safety Light Curtains Multiple Light Light Beam Safety Device Sets * * ** SOLID ** SOLID-4E 110 * * SOLID SOLID-2E 136 Single Light m 150 -b 168 AS-Interface Safety at Work We reserve the right to make changes 05-0.fm Safety Proximity Sensors 83
3 SAFETY LIGHT CURTAINS Safety Light Curtain for hand and finger protection An increasing requirement for the Safety Light Curtains is to be deployable nearly anywhere and perform a wide variety of special tasks. For this reason, the series features various device models. These build upon the MLC 510 basic version with automatic start/restart and freely selectable transmission channels and offer users other important functions. For example, the MLC 520 Standard version features a start/restart interlock, contactor monitoring and a 7-segment display. Due to the option of selecting between 5 different operating modes, the MLC 530 extended version leaves almost no wish unfulfilled. This allows even complex application cases to be solved, which, for example, require sensor linkage, controllable blanking functions, reduced resolution or muting. The common timing controlled muting applications optional can also be realized partially (upper beam remains active) as an option. Typical areas of application Point of operation guarding on presses, punching machines, insertion points Danger zone guarding in front of machines or on access points to production cells Access guarding of robot cells, palletizer systems with and without muting Tool supply with guarding by Safety Light Curtains 84 p. 84 p. 100 We reserve the right to make changes 05-01_.fm p. 108 p. 134 p. 148
4 Important technical data, overview Type in accordance with EN/IEC SIL in accordance with IEC and SILCL in accordance with 3 EN/IEC Performance Level (PL) in accordance with e EN ISO Category in accordance with EN ISO Resolution 14 mm 20 mm 30 mm 40 mm 90 mm Range 0 6 m 0 14 m 0 9 m 0 20 m 0 20 m Protective field height (type-dependent) mm Profile cross-section 29 mm x 35 mm Safety-related switching outputs (OSSDs) 2 pnp transistor outputs Connection system M12 plug Functions Transmitter Receiver Basic MLC 510 Standard MLC 520 Operating range adjustment Automatic start/restart Start/restart interlock (RES), selectable Dynamic contactor monitoring (EDM), selectable Extended MLC transmission channels, selectable 7-segment display Linkage Blanking Muting Special features Configuration by wiring automatic transfer by replacement device after device exchange Linkage with safety devices via contact or OSSD output saves effort in downstream evaluation circuit Versions with up to 3000 mm protective field height Range reduction and 2 optical beam codings (transmission channel) as well as multiple scanning and reduced resolution for operation which is immune to interference Integrated muting and blanking function can be activated during operation Features Further information IP 65 Page Ordering information 86 Electrical connection 92 Technical data 94 Dimensional drawings 95 Dimensional drawings: Accessories 97 Accessories ordering information 98 Services Safety Engineering Software Safety Laser Scanners Safety Light Curtains Multiple Light Light Beam Safety Device Sets Single Light AS-Interface Safety at Work We reserve the right to make changes 05-01_.fm Safety Proximity Sensors 85
5 SAFETY LIGHT CURTAINS Ordering information, consisting of transmitter and receiver Included in delivery: transmitter: BT-NC sliding blocks, receiver: 2 sliding blocks BT-NC, 1 set of connecting and operating instructions (PDF file on CD-ROM) Functions: MLC 510: Basic function package, MLC 520: Standard function package, MLC 530: Extended function package, see page 85. Protective field height in mm Resolution: 14 mm Range: 0 6 m MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver Protective field height in mm Resolution: 14 mm Range: 0 6 m MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver 86 p. 84 p. 100 We reserve the right to make changes 05-01_.fm p. 108 p. 134 p. 148
6 Ordering information, consisting of transmitter and receiver Included in delivery: transmitter: 2 BT-NC sliding blocks; receiver: 2 sliding blocks BT-NC, 1 set of connecting and operating instructions (PDF file on CD-ROM) Functions: MLC 510: Basic function package, MLC 520: Standard function package, MLC 530: Extended function package, see page 85. Services Protective field height in mm Resolution: 20 mm Range: 0 15 m MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver Protective field height in mm Resolution: 20 mm Range: 0 15 m MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver Safety Engineering Software Safety Laser Scanners Safety Light Curtains Multiple Light Light Beam Safety Device Sets Single Light AS-Interface Safety at Work We reserve the right to make changes 05-01_.fm Safety Proximity Sensors 87
7 SAFETY LIGHT CURTAINS Ordering information, consisting of transmitter and receiver Included in delivery: transmitter: 2 BT-NC sliding blocks; receiver: 2 sliding blocks BT-NC, 1 set of connecting and operating instructions (PDF file on CD-ROM) Functions: MLC 510: Basic function package, MLC 520: Standard function package, MLC 530: Extended function package, see page 85. Protective field height in mm Resolution: 30 mm Range: 0 9 m MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver Protective field height in mm Resolution: 30 mm Range: 0 9 m MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver 88 p. 84 p. 100 We reserve the right to make changes 05-01_.fm p. 108 p. 134 p. 148
8 Ordering information, consisting of transmitter and receiver Included in delivery: transmitter: 2 BT-NC sliding blocks; receiver: 2 sliding blocks BT-NC, 1 set of connecting and operating instructions (PDF file on CD-ROM) Functions: MLC 510: Basic function package, MLC 520: Standard function package, MLC 530: Extended function package, see page 85. Services Protective field height in mm Resolution: 40 mm Range: 0 20 m MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver Protective field height in mm Resolution: 40 mm Range: 0 20 m MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver Safety Engineering Software Safety Laser Scanners Safety Light Curtains Multiple Light Light Beam Safety Device Sets Single Light AS-Interface Safety at Work We reserve the right to make changes 05-01_.fm Safety Proximity Sensors 89
9 SAFETY LIGHT CURTAINS Ordering information, consisting of transmitter and receiver Included in delivery: transmitter: 2 BT-NC sliding blocks; receiver: 2 sliding blocks BT-NC, 1 set of connecting and operating instructions (PDF file on CD-ROM) Functions: MLC 510: Basic function package, MLC 520: Standard function package, MLC 530: Extended function package, see page 85. Protective field height in mm Resolution: 90 mm Range: 0 20 m MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver Protective field height in mm Resolution: 90 mm Range: 0 20 m MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver MLC500T Transmitter MLC510R Receiver MLC520R Receiver MLC530R Receiver 90 p. 84 p. 100 We reserve the right to make changes 05-01_.fm p. 108 p. 134 p. 148
10 Part number code for, Safety Light Curtains of the and series Article Description MLC Safety Light Curtain X Series 3 5 yy Function 00 Transmitter 10 Automatic restart 20 EDM/RES selectable 30 Muting/Blanking/Linkage (only MLC 530) z Device type T Transmitter R Receiver a Resolution mm / range 0-6 m (only ) mm / range 0-14 m mm / range 0-9 m mm / range 0-20 m mm / range 0-20 m hhhh Protective field height mm Services Safety Engineering Software Safety Laser Scanners Safety Light Curtains Multiple Light MLC X yy z a- hhhh AS-Interface Safety at Work Light Beam Safety Device Sets Single Light We reserve the right to make changes 05-01_.fm Safety Proximity Sensors 91
11 SAFETY LIGHT CURTAINS Electrical connection connection example +24V +24V -K3 -W1 -W2 4 VIN1 n.c. RNG VIN1 OSSD1 BN OSSD2 MLCx00T MLCx10R VIN2 FE/Shield VIN2 FE/Shield BK BN WH BK 1 2 -K4 -S1 L+ L A A A3 A1 S22 S12 S31 S33 S34 S V +24V 2 AOPD- 1 AOPD+ 2 AOPD+ IV-0 RES-0 RES-I MSI-SR A W1 BU GY -W2 BU GY Var. B -K3 -K4 Var. A -K3 -K4 * A1 -K3 A2 A1 -K4 A2 L- L- * 0V PE 0V PE *) Spark extinction circuit, supply suitable spark extinction MLC 510 with MSI-SR4 Safety Relay Please observe the operating instructions of the components! 92 p. 84 p. 100 We reserve the right to make changes 05-01_.fm p. 108 p. 134 p. 148
12 Electrical connection connection example Services + 24V + 24V -W1 BN -W2 BN -S1 WH -MS2 +- RD GN -MS1 +- YE GY PK 1 -K3 -K4 L+ L+ 1 1 Safety Engineering Software -A1 VIN1 1 RNG 4 -A2 24V 2 IO1 1 IN8 8 IN3 3 IN4 4 Safety Laser Scanners MLC530-R 0V FE 0V FE Safety Light Curtains Multiple Light *) Spark extinction circuit, supply suitable spark extinction MLC 530 with MSI-SR4 Safety Relay Please observe the operating instructions of the components! Light Beam Safety Device Sets AS-Interface Safety at Work Single Light OSSD1 5 OSSD2 6 -A3 2 A1 S22 S12 S31 S33 S34 S35 +24V 2 AOPD- 1 AOPD+ 2 AOPD+ IV-0 RES-0 RES-I MLCx00-T MSI-SR4 -W1 VIN2 BU 3 5 FE SH n.c. 2 -W2 BU VIN2 7 SH FE 0V A2 Var. B -K3 -K4 Var. A -K3 -K4 -K * A1 A2 -K4 L- L- A1 A2 * We reserve the right to make changes 05-01_.fm Safety Proximity Sensors 93
13 SAFETY LIGHT CURTAINS Technical data General system data Type in accordance with EN/IEC SIL in accordance with IEC or SILCL in accordance with EN/IEC Performance Level (PL) in accordance with EN ISO e Probability of a failure to danger per hour (PFH d ) 7.73 x 10-9 Service life (T M ) in accordance with EN ISO years Category in accordance with EN ISO Resolution 14 mm 20 mm 30 mm 40 mm 90 mm Range 0 6 m 0 14 m 0 9 m 0 20 m 0 20 m Response time (depends on protective field height) 5 64 ms 4 51 ms 3 26 ms 3 26 ms 3 10 ms Protective field height mm mm Synchronization Optical via transmitter and receiver Supply voltage 24 V DC, ±20%, compensation necessary for 20 ms voltage dip, min. 250 ma (+ OSSD - load) Residual ripple of the supply voltage ±5% within the boundaries of Uv Common value for ext. fuse in the supply line for transmitter and receiver 2 A semi time-lag Connection cable length Max. 100 m with 0.25 mm 2 Safety class III Protection rating IP 65 Ambient temperature, operation 0 55 C Ambient temperature, storage C Relative humidity 0 95% Profile cross-section 29 mm x 35 mm Weight per device (length-dependent) kg Transmitter Transmitter diodes, class in accordance with EN Wavelength 850 nm Current consumption 70 ma Connection system M12 plug, 5-pin p. 84 p. 100 p. 108 p. 134 p We reserve the right to make changes 05-01_.fm
14 Technical data Receiver Current consumption Safety-related switching outputs (OSSDs) Connection system Switching voltage high active Switching voltage low Switching current 150 ma without external load 2 safety-related pnp transistor outputs (short circuit-proof, cross-circuit monitored) M-12 plug, 5-pin/8-pin Min. Uv V Max V Max. 250 ma Services Safety Engineering Software Please note the additional information in the MLC connecting and operating instructions at Dimensional drawings M12 Safety Laser Scanners B R A R C 29 35,4 Safety Light Curtains Multiple Light Light Beam Safety Device Sets A = Protective field height acc. to ordering information mm R = Resolution B, C = Additional dimensions for determining the effective protective field height acc. to connecting and operating instructions at Safety Light Curtain dimensional drawing AS-Interface Safety at Work Single Light We reserve the right to make changes 05-01_.fm Safety Proximity Sensors 95
15 SAFETY LIGHT CURTAINS Dimensional drawings: Accessories Mounting brackets R R R3.1 R R3.1 R10 R R R R10 BT-L mounting bracket BT-Z parallel bracket ,2 Ø6,2 8 Ø6, ,2 23,75 9,1 28,3 41,4 0,75 21,8 12,8 17,3 7 8, ,4 Ø18 Ø28 Ø18 Ø28 BT-R swivel mount Dimensions in mm p. 84 p. 100 p. 108 p. 134 p We reserve the right to make changes 05-01_.fm
16 Dimensional drawings: Accessories Mounting brackets 65 26,5 7 Services Safety Engineering Software Safety Laser Scanners Safety Light Curtains ,3 BT-P40 clamp bracket ~26.5 a BT-SSD swiveling mounting bracket Multiple Light ~40 ~ Light Beam Safety Device Sets Single Light b BT-SSD-270 swiveling mounting bracket Dimensions in mm AS-Interface Safety at Work We reserve the right to make changes 05-01_.fm Safety Proximity Sensors 97
17 SAFETY LIGHT CURTAINS Accessories ordering information Length, design, number Connection cables for transmitter and MLC 510 receiver CB-M E-5GF Connection cable, shielded PUR, 5-pin 5 m CB-M E-5GF Connection cable, shielded PUR, 5-pin 10 m CB-M E-5GF Connection cable, shielded PUR, 5-pin 15 m CB-M E-5GF Connection cable, shielded PUR, 5-pin 25 m Connection cables for MLC 520, MLC 530 receiver CB-M E-8GF Connection cable, shielded PUR, 8-pin 5m CB-M E-8GF Connection cable, shielded PUR, 8-pin 10 m CB-M E-8GF Connection cable, shielded PUR, 8-pin 15 m CB-M E-8GF Connection cable, shielded PUR, 8-pin 25 m Mounting technology BT-2L L-mounting bracket 2 pieces BT-2Z Z-mounting bracket 2 pieces BT-2R1 360 swivel mount 2 pieces incl. 1 MLC cylinder BT-2P40 Clamp bracket for groove mounting 2 pieces BT-2SSD 2 pieces Swivel mount with shock absorber, ±8, 70 mm long BT-4SSD 4 pieces BT-2SSD-270 Swivel mount with shock absorber, ±8, 270 mm long 2 pieces BT-10NC60 Sliding block with M6 thread 10 pieces BT-10NC64 Sliding block with M6 and M4 thread 10 pieces BT-10NC65 Sliding block with M6 and M5 thread 10 pieces Test rods AC-TR14/30 Test rod 14/30 mm AC-TR20/40 Test rod 20/40 mm 98 p. 84 p. 100 We reserve the right to make changes 05-01_.fm p. 108 p. 134 p. 148
18 Accessories ordering information for transmitter and receiver, Extended Length, design Services Connection cables for transmitter CB-M E-2GF/GM Sensor cable, 3-wire, PUR, unshielded, socket and plug Connection cable 2-wire, transmitter to AC-SCM8, pins 1 and 3 directly connected CB-M X-3GF/WM Crossed cable: straight socket, pin 2 - > angled plug, pin m 5m Safety Engineering Software CB-M X-3GF/GM Crossed cable: straight socket, pin 2 - > plug straight, pin m CB-M GF/GM Socket straight, plug straight 1.5 m CB-M GF/WM Socket straight, plug angled 1.5 m CB-M GF/GM Socket straight, plug straight 5 m Safety Laser Scanners CB-M GF/WM Socket straight, plug angled 5 m CB-M GF/GM Socket straight, plug straight 15 m CB-M GF/WM Socket straight, plug angled 15 m Connection accessories Safety Light Curtains CB-M GF/GM Connection cable, 5-wire plug /socket straight 1 m CB-M GF/GM Connection cable, 5-wire plug /socket straight 2 m CB-M GM Connection cable, 5-pin plug, straight 2 m CB-M GM Connection cable, 5-pin plug, straight 5 m AC-SCM AC-SCM8-BT Connection module for control and display units and operational controls with 4 M12x5 sockets and one M12x8 plug Connection module for control and display units and operational controls incl. retaining plate and mounting devices Additional accessories, e.g. muting indicator see page 534, accessories, laser alignment aid see page 538, accessories For device columns, see page 500, for deflecting mirror columns, see page 510/514, for deflecting mirrors see page 512/517, for protective screens, see page m 0.5 m AS-Interface Safety at Work Multiple Light Light Beam Safety Device Sets Single Light We reserve the right to make changes 05-01_.fm Safety Proximity Sensors 99
19 SAFETY LIGHT CURTAINS Like the, this series, built upon the MLC 310 basic version with automatic start/restart and freely selectable transmission channels, also enables high flexibility for applications which required type 2, SIL 1 or PL c. For example, the MLC 320 standard version features a start/restart interlock, contactor monitoring and a 7-segment display. Typical areas of application Packaging machinery Textile machinery Automatic loading systems Storage and conveyor systems Safety Light Curtain guards the access point of a cartoning machine Safety Light Curtain guarding an assembly cell with manual access 100 p. 84 p. 100 We reserve the right to make changes 05-02_.fm p. 108 p. 134 p. 148
20 Important technical data, overview Type in accordance with EN/IEC SIL in accordance with IEC and SILCL in accordance with EN/IEC Performance Level (PL) in accordance with EN ISO Category in accordance with EN ISO c 2 Resolution 20 mm 30 mm 40 mm 90 mm Range 0 14 m 0 9 m 0 20 m 0 20 m Protective field height (type-dependent) mm Profile cross-section 29 mm x 35 mm Safety-related switching outputs (OSSDs) 2 pnp transistor outputs Connection system M12 plug Functions Transmitter Receiver Basic MLC 310 Standard MLC 320 Operating range adjustment Automatic start/restart Start/restart interlock (RES), selectable Dynamic contactor monitoring (EDM), selectable 2 transmission channels, selectable 7-segment display Features Services Safety Engineering Software Safety Laser Scanners Safety Light Curtains Multiple Light Special features 2 receiver versions (Basic, Standard), both with requirement-compliant equipment Configuration by wiring automatic transfer by replacement device after device exchange Range reduction and 2 optical beam codings (transmission channel) for operation which is immune to interference Further information IP 65 Page Ordering information 102 Electrical connection 92 Technical data 105 Dimensional drawings 95 Dimensional drawings: Accessories 97 Accessories ordering information 98 Light Beam Safety Device Sets Single Light AS-Interface Safety at Work We reserve the right to make changes 05-02_.fm Safety Proximity Sensors 101
21 SAFETY LIGHT CURTAINS Ordering information, consisting of transmitter and receiver Included in delivery: transmitter: 2 BT-NC sliding blocks; receiver: 2 sliding blocks BT-NC, 1 set of connecting and operating instructions (PDF file on CD-ROM) Functions: MLC 310: Basic function package, MLC 320: Standard function package, see page 101 Protective field height in mm Resolution: 20 mm Range: 0 15 m MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver Resolution: 30 mm Range: 0 9 m MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver 102 p. 84 p. 100 We reserve the right to make changes 05-02_.fm p. 108 p. 134 p. 148
22 Ordering information, consisting of transmitter and receiver Included in delivery: transmitter: 2 BT-NC sliding blocks; receiver: 2 sliding blocks BT-NC, 1 set of connecting and operating instructions (PDF file on CD-ROM) Functions: MLC 310: Basic function package, MLC 320: Standard function package, see page 101 Services Protective field height in mm Resolution: 40 mm Range: 0 20 m MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver Protective field height in mm Resolution: 90 mm Range: 0 20 m MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver MLC300T Transmitter MLC310R Receiver MLC320R Receiver Safety Engineering Software Safety Laser Scanners Safety Light Curtains Multiple Light Light Beam Safety Device Sets Single Light AS-Interface Safety at Work We reserve the right to make changes 05-02_.fm Safety Proximity Sensors 103
23 SAFETY LIGHT CURTAINS Part number code for, Safety Light Curtains of the and series Article MLC Description Safety Light Curtain X Series 3 5 yy Function 00 Transmitter 10 Automatic restart 20 EDM/RES selectable 30 Muting/Blanking/Linkage (only MLC 530) z T R Device type Transmitter Receiver a Resolution mm / range 0-6 m (only ) mm / range 0-14 m mm / range 0-9 m mm / range 0-20 m mm / range 0-20 m hhhh Protective field height mm MLC X yy z a- hhhh Electrical connection Connection examples see page 92, and 93 p. 84 p. 100 p. 108 p. 134 p We reserve the right to make changes 05-02_.fm
24 Technical data General system data Type in accordance with EN/IEC SIL in accordance with IEC and SILCL in accordance with EN/IEC Performance Level (PL) in accordance with EN ISO c Probability of a failure to danger per hour (PFH d ) 5.06 x 10-8 Service life (T M ) in accordance with EN ISO years Category in accordance with EN ISO Resolution 20 mm 30 mm 40 mm 90 mm Range 0 14 m 0 9 m 0 20 m 0 20 m Response time (depends on protective field height) 4 51 ms 3 26 ms 3 26 ms 3 10 ms Protective field height mm mm mm Synchronization Optical via transmitter and receiver Supply voltage 24 V DC, ±20%, compensation necessary for 20 ms voltage dip, min. 250 ma (+ OSSD - load) Residual ripple of the supply voltage ±5% within the boundaries of Uv Common value for ext. fuse in the supply line for transmitter and receiver 2 A semi time-lag Connection cable length Max. 100 m with 0.25 mm 2 Safety class III Protection rating IP 65 Ambient temperature, operation 0 55 C Ambient temperature, storage C Relative humidity 0 95% Profile cross-section 29 mm x 35 mm Weight per device (length-dependent) kg Transmitter Transmitter diodes, class in accordance with EN Wavelength 850 nm Current consumption 70 ma Connection system M12 plug, 5-pin AS-Interface Safety at Work Services Safety Engineering Software Safety Laser Scanners Safety Light Curtains Multiple Light Light Beam Safety Device Sets Single Light We reserve the right to make changes 05-02_.fm Safety Proximity Sensors 105
25 SAFETY LIGHT CURTAINS Technical data Receiver Current consumption Safety-related switching outputs (OSSDs) Connection system Switching voltage high active Switching voltage low Switching current 150 ma without external load 2 safety-related pnp transistor outputs (short circuit-proof, cross-circuit monitored) M-12 plug, 5-pin/8-pin Min. Uv V Max V Max. 250 ma Please note the additional information in the MLC connecting and operating instructions at Dimensional drawings Dimensional drawings, see page 95. Dimensional drawings: Accessories Dimensional drawings of accessories, see page 97. Accessories ordering information Accessories ordering information, see page 98. p. 84 p. 100 p. 108 p. 134 p We reserve the right to make changes 05-02_.fm
26 AS-Interface Safety at Work Single Light Light Beam Safety Device Sets Multiple Light Safety Light Curtains Safety Laser Scanners Safety Engineering Software Services We reserve the right to make changes 05-02_.fm Safety Proximity Sensors 107
27 SAFETY LIGHT CURTAINS SOLID-4E with 40 mm resolution for access guarding in a keg washing system SOLID-4E with integrated start/restart interlock for access guarding on transport conveyors Rapid market changes require flexible production line adjustments. This demands long-life safety sensor technology that is versatile in its application. Whether it be hand protection or danger zone and access guarding, the type 4 Safety Light Curtains of the SOLID-4 series provide reliable protection and ensure the highest possible system availability with their robust and interference-immune design. Protected by a warp-resistant profile housing closed on four sides and with their uncomplicated M12 connection system, they withstand even the toughest industrial conditions. The restart interlock and contactor monitoring functions, and two different transmission channels for a fault-free operation of adjacent devices close to one another, are freely selectable. The versions in resolutions of 14, 20, 30, 40, 90 mm, the slender design and the versatile fixing options guarantee short mounting times. Device versions with cable-connected or fixed cascading as well as a standard variant without restart-disable and contactor monitoring enable flexible and cost-optimized solutions. Typical areas of application Automotive industry and its suppliers Building material and glass machinery Print and paper processing Electrical and electronics manufacturers Industrial robots Shoe and leather industry Tobacco industry Packaging machinery Presses Woodworking machines 108 p. 84 p. 100 We reserve the right to make changes 05-03_SOLID-4_4E.fm p. 108 p. 134 p. 148
28 Important technical data, overview Type in accordance with EN/IEC SIL in accordance with IEC and SILCL in accordance with 3 EN/IEC Performance Level (PL) in accordance with e EN ISO Category in accordance with EN ISO Resolution 14 mm 20 mm 30 mm 40 mm 90 mm Range (m) Protective field height (type-dependent) mm Profile cross-section 30 mm x 34 mm Safety-related switching outputs (OSSDs) 2 pnp transistor outputs Connection system M12 plug Functions SOLID-4 SOLID-4E Automatic start/restart Start/restart interlock (RES), selectable Dynamic contactor monitoring (EDM), selectable 2 transmission channels, selectable LED display 7-segment display Function extension SOLID-4 With Safety Relay Relay output RES EDM Muting *) Already included in the sensor Further details MSI-SR4 p. 428 MSI-SR5 p. 434 MSI 100 p. 482 MSI 200 p. 488 SOLID-4E MSI-RM2 * * p. 440 Special features Type 4 self-monitoring Safety Light Curtain in accordance with EN/IEC Several devices can be cascaded (SOLID-4E) Slender and robust aluminum housing (30 mm x 34 mm) Fault-free operation of adjacent devices with selection of different transmission channels Simple function selection through external wiring Maintenance-free with safety transistor outputs (OSSDs) Features Further information IP 65 Page Ordering information 110 Electrical connection 122 Technical data 124 Dimensional drawings 125 Dimensional drawings: Accessories 129 Accessories ordering information 131 Services Safety Engineering Software Safety Laser Scanners Safety Light Curtains Multiple Light Light Beam Safety Device Sets Single Light AS-Interface Safety at Work We reserve the right to make changes 05-03_SOLID-4_4E.fm Safety Proximity Sensors 109
29 SAFETY LIGHT CURTAINS Ordering information SOLID-4, consisting of transmitter and receiver Included in delivery: 2 BT-360-SET mounting bracket sets, 1 set of connecting and operating instructions (PDF file on CD-ROM) Function: Automatic start/restart Protective field height in mm SOLID-4 Resolution: 14 mm Range: m SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SOLID-4 Resolution: 20 mm Range: m SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver Test rod included in scope of delivery Test rod included in scope of delivery p. 84 p. 100 p. 108 p. 134 p We reserve the right to make changes 05-03_SOLID-4_4E.fm
30 Ordering information SOLID-4, consisting of transmitter and receiver Included in delivery: 2 BT-360-SET mounting bracket sets, 1 set of connecting and operating instructions (PDF file on CD-ROM) Function: Automatic start/restart Services Protective field height in mm SOLID-4 Resolution: 30 mm Range: m SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver Test rod included in scope of delivery SOLID-4 Resolution: 40 mm Range: m SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver Test rod included in scope of delivery AS-Interface Safety at Work Safety Engineering Software Safety Laser Scanners Safety Light Curtains Multiple Light Light Beam Safety Device Sets Single Light We reserve the right to make changes 05-03_SOLID-4_4E.fm Safety Proximity Sensors 111
31 SAFETY LIGHT CURTAINS Ordering information SOLID-4, consisting of transmitter and receiver Included in delivery: 2 BT-360-SET mounting bracket sets, 1 set of connecting and operating instructions (PDF file on CD-ROM) Function: Automatic start/restart Protective field height in mm SOLID-4 Resolution: 90 mm Range: m SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver SD4T Transmitter SD4R Receiver p. 84 p. 100 p. 108 p. 134 p We reserve the right to make changes 05-03_SOLID-4_4E.fm
32 Ordering information SOLID-4E, consisting of transmitter and receiver Included in delivery: 2 BT-360-SET mounting bracket sets, 1 set of connecting and operating instructions(pdf file on CD-ROM) Functions: Automatic start/restart, selectable start/restart interlock, dynamic contactor monitoring, selectable transmission channels Services Protective field height in mm SOLID-4E Resolution: 14 mm Range: m SD4T Transmitter SD4R14-150E Receiver SD4T Transmitter SD4R14-300E Receiver SD4T Transmitter SD4R14-450E Receiver SD4T Transmitter SD4R14-600E Receiver SD4T Transmitter SD4R14-750E Receiver SD4T Transmitter SD4R14-900E Receiver SD4T Transmitter SD4R E Receiver SD4T Transmitter SD4R E Receiver SD4T Transmitter SD4R E Receiver SD4T Transmitter SD4R E Receiver SD4T Transmitter SD4R E Receiver SD4T Transmitter SD4R E Receiver Test rod included in scope of delivery SOLID-4E Resolution: 20 mm Range: m SD4T Transmitter SD4R20-150E Receiver SD4T Transmitter SD4R20-225E Receiver SD4T Transmitter SD4R20-300E Receiver SD4T Transmitter SD4R20-450E Receiver SD4T Transmitter SD4R20-600E Receiver SD4T Transmitter SD4R20-750E Receiver SD4T Transmitter SD4R20-900E Receiver SD4T Transmitter SD4R E Receiver SD4T Transmitter SD4R E Receiver SD4T Transmitter SD4R E Receiver SD4T Transmitter SD4R E Receiver SD4T Transmitter SD4R E Receiver SD4T Transmitter SD4R E Receiver Test rod included in scope of delivery AS-Interface Safety at Work Safety Engineering Software Safety Laser Scanners Safety Light Curtains Multiple Light Light Beam Safety Device Sets Single Light We reserve the right to make changes 05-03_SOLID-4_4E.fm Safety Proximity Sensors 113
33 SAFETY LIGHT CURTAINS Ordering information SOLID-4E, consisting of transmitter and receiver Included in delivery: 2 BT-360-SET mounting bracket sets, 1 set of connecting and operating instructions(pdf file on CD-ROM) Functions: Automatic start/restart, selectable start/restart interlock, dynamic contactor monitoring, selectable transmission channels Protective field height in mm SOLID-4E Resolution: 30 mm Range: m SD4T Transmitter SD4R30-150E Receiver SD4T Transmitter SD4R30-225E Receiver SD4T Transmitter SD4R30-300E Receiver SD4T Transmitter SD4R30-450E Receiver SD4T Transmitter SD4R30-600E Receiver SD4T Transmitter SD4R30-750E Receiver SD4T Transmitter SD4R30-900E Receiver SD4T Transmitter SD4R E Receiver SD4T Transmitter SD4R E Receiver SD4T Transmitter SD4R E Receiver SD4T Transmitter SD4R E Receiver SD4T Transmitter SD4R E Receiver SD4T Transmitter SD4R E Receiver SOLID-4E Resolution: 40 mm Range: m SD4T Transmitter SD4R40-150E Receiver SD4T Transmitter SD4R40-225E Receiver SD4T Transmitter SD4R40-300E Receiver SD4T Transmitter SD4R40-450E Receiver SD4T Transmitter SD4R40-600E Receiver SD4T Transmitter SD4R40-750E Receiver SD4T Transmitter SD4R40-900E Receiver SD4T Transmitter SD4R E Receiver SD4T Transmitter SD4R E Receiver SD4T Transmitter SD4R E Receiver SD4T Transmitter SD4R E Receiver SD4T Transmitter SD4R E Receiver SD4T Transmitter SD4R E Receiver Test rod included in scope of delivery Test rod included in scope of delivery p. 84 p. 100 p. 108 p. 134 p We reserve the right to make changes 05-03_SOLID-4_4E.fm
34 Ordering information SOLID-4E, consisting of transmitter and receiver Included in delivery: 2 BT-360-SET mounting bracket sets, 1 set of connecting and operating instructions(pdf file on CD-ROM) Functions: Automatic start/restart, selectable start/restart interlock, dynamic contactor monitoring, selectable transmission channels Services Protective field height in mm SOLID-4E Resolution: 90 mm Range: m SD4T Transmitter SD4R90-600E Receiver SD4T Transmitter SD4R90-750E Receiver SD4T Transmitter SD4R90-900E Receiver SD4T Transmitter SD4R E Receiver SD4T Transmitter SD4R E Receiver SD4T Transmitter SD4R E Receiver SD4T Transmitter SD4R E Receiver SD4T Transmitter SD4R E Receiver SD4T Transmitter SD4R E Receiver Safety Engineering Software Safety Laser Scanners Safety Light Curtains Multiple Light Note With cascaded devices, sliding blocks are supplied instead of BT-360 mounting brackets. Note Examples of fixed SOLID cascading can be found on pages 127, 128. AS-Interface Safety at Work Light Beam Safety Device Sets Single Light We reserve the right to make changes 05-03_SOLID-4_4E.fm Safety Proximity Sensors 115
35 SAFETY LIGHT CURTAINS Ordering information SOLID-4E host/guest, consisting of transmitter and receiver Included in delivery: Sliding blocks, 1 set of connecting and operating instructions (PDF file on CD-ROM) Function: Automatic start/restart, selectable start/restart interlock, dynamic contactor monitoring, selectable transmission channels Protective field height in mm SOLID-4 HOST Resolution: 14 mm Range: m SD4T14-300H Transmitter SD4R14-300EH Receiver SD4R14-450H Transmitter SD4R14-450EH Receiver SD4T14-600H Transmitter SD4R14-600EH Receiver SD4T14-750H Transmitter SD4R14-750EH Receiver SD4T14-900H Transmitter SD4R14-900EH Receiver SD4T H Transmitter SD4R EH Receiver SD4T H Transmitter SD4R EH Receiver SD4T H Transmitter SD4R EH Receiver SD4T H Transmitter SD4R EH Receiver SD4T H Transmitter SD4R EH Receiver SD4T H Transmitter SD4R EH Receiver SOLID-4 GUEST Resolution: 14 mm Range: m SD4T14-150G Transmitter SD4R14-150G Receiver SD4T14-300G Transmitter SD4R14-300G Receiver SD4T14-450G Transmitter SD4R14-450G Receiver SD4T14-600G Transmitter SD4R14-600G Receiver SD4T14-750G Transmitter SD4R14-750G Receiver SD4T14-900G Transmitter SD4R14-900G Receiver SD4T G Transmitter SD4R G Receiver SD4T G Transmitter SD4R G Receiver SD4T G Transmitter SD4R G Receiver SD4T G Transmitter SD4R G Receiver SD4T G Transmitter SD4R G Receiver SD4T G Transmitter SD4R G Receiver Note With cascaded devices, sliding blocks are supplied instead of BT-360 mounting brackets. Note Examples of fixed SOLID cascading can be found on pages 127, p. 84 p. 100 We reserve the right to make changes 05-03_SOLID-4_4E.fm p. 108 p. 134 p. 148
36 Ordering information SOLID-4E host/guest, consisting of transmitter and receiver Included in delivery: Sliding blocks, 1 set of connecting and operating instructions (PDF file on CD-ROM) Function: Automatic start/restart, selectable start/restart interlock, dynamic contactor monitoring, selectable transmission channels Services Protective field height in mm Note SOLID-4 HOST Resolution: 20 mm Range: m SD4T20-300H Transmitter SD4R20-300EH Receiver SD4T20-450H Transmitter SD4R20-450EH Receiver SD4T20-600H Transmitter SD4R20-600EH Receiver SD4T20-750H Transmitter SD4R20-750EH Receiver SD4T20-900H Transmitter SD4R20-900EH Receiver SD4T H Transmitter SD4R EH Receiver SD4T H Transmitter SD4R EH Receiver SD4T H Transmitter SD4R EH Receiver SD4T H Transmitter SD4R EH Receiver SD4T H Transmitter SD4R EH Receiver SD4T H Transmitter SD4R EH Receiver With cascaded devices, sliding blocks are supplied instead of BT-360 mounting brackets. Note Examples of fixed SOLID cascading can be found on pages 127, 128. SOLID-4 GUEST Resolution: 20 mm Range: m SD4T20-150G Transmitter SD4R20-150G Receiver SD4T20-225G Transmitter SD4R20-225G Receiver SD4T20-300G Transmitter SD4R20-300G Receiver SD4T20-450G Transmitter SD4R20-450G Receiver SD4T20-600G Transmitter SD4R20-600G Receiver SD4T20-750G Transmitter SD4R20-750G Receiver SD4T20-900G Transmitter SD4R20-900G Receiver SD4T G Transmitter SD4R G Receiver SD4T G Transmitter SD4R G Receiver SD4T G Transmitter SD4R G Receiver SD4T G Transmitter SD4R G Receiver SD4T G Transmitter SD4R G Receiver SD4T G Transmitter SD4R G Receiver Safety Engineering Software Safety Laser Scanners Safety Light Curtains Multiple Light Light Beam Safety Device Sets Single Light AS-Interface Safety at Work We reserve the right to make changes 05-03_SOLID-4_4E.fm Safety Proximity Sensors 117
37 SAFETY LIGHT CURTAINS Ordering information SOLID-4E host/guest, consisting of transmitter and receiver Included in delivery: Sliding blocks, 1 set of connecting and operating instructions (PDF file on CD-ROM) Function: Automatic start/restart, selectable start/restart interlock, dynamic contactor monitoring, selectable transmission channels Protective field height in mm SOLID-4 HOST Resolution: 30 mm Range: m SD4T30-300H Transmitter SD4R30-300EH Receiver SD4T30-450H Transmitter SD4R30-450EH Receiver SD4T30-600H Transmitter SD4R30-600EH Receiver SD4T30-750H Transmitter SD4R30-750EH Receiver SD4T30-900H Transmitter SD4R30-900EH Receiver SD4T H Transmitter SD4R EH Receiver SD4T H Transmitter SD4R EH Receiver SD4T H Transmitter SD4R EH Receiver SD4T H Transmitter SD4R EH Receiver SD4T H Transmitter SD4R EH Receiver SD4T H Transmitter SD4R EH Receiver SOLID-4 GUEST Resolution: 30 mm Range: m SD4T30-150G Transmitter SD4R30-150G Receiver SD4T30-225G Transmitter SD4R30-225G Receiver SD4T30-300G Transmitter SD4R30-300G Receiver SD4T30-450G Transmitter SD4R30-450G Receiver SD4T30-600G Transmitter SD4R30-600G Receiver SD4T30-750G Transmitter SD4R30-750G Receiver SD4T30-900G Transmitter SD4R30-900G Receiver SD4T G Transmitter SD4R G Receiver SD4T G Transmitter SD4R G Receiver SD4T G Transmitter SD4R G Receiver SD4T G Transmitter SD4R G Receiver SD4T G Transmitter SD4R G Receiver SD4T G Transmitter SD4R G Receiver Note With cascaded devices, sliding blocks are supplied instead of BT-360 mounting brackets. Note Examples of fixed SOLID cascading can be found on pages 127, p. 84 p. 100 We reserve the right to make changes 05-03_SOLID-4_4E.fm p. 108 p. 134 p. 148
38 Ordering information SOLID-4E host/guest, consisting of transmitter and receiver Included in delivery: Sliding blocks, 1 set of connecting and operating instructions (PDF file on CD-ROM) Function: Automatic start/restart, selectable start/restart interlock, dynamic contactor monitoring, selectable transmission channels Services Protective field height in mm Note SOLID-4 HOST Resolution: 40 mm Range: m SD4T40-300H Transmitter SD4R40-300EH Receiver SD4T40-450H Transmitter SD4R40-450EH Receiver SD4T40-600H Transmitter SD4R40-600EH Receiver SD4T40-750H Transmitter SD4R40-750EH Receiver SD4T40-900H Transmitter SD4R40-900EH Receiver SD4T H Transmitter SD4R EH Receiver SD4T H Transmitter SD4R EH Receiver SD4T H Transmitter SD4R EH Receiver SD4T H Transmitter SD4R EH Receiver SD4T H Transmitter SD4R EH Receiver SD4T H Transmitter SD4R EH Receiver With cascaded devices, sliding blocks are supplied instead of BT-360 mounting brackets. Note Examples of fixed SOLID cascading can be found on pages 127, 128. SOLID-4 GUEST Resolution: 40 mm Range: m SD4T40-150G Transmitter SD4R40-150G Receiver SD4T40-225G Transmitter SD4R40-225G Receiver SD4T40-300G Transmitter SD4R40-300G Receiver SD4T40-450G Transmitter SD4R40-450G Receiver SD4T40-600G Transmitter SD4R40-600G Receiver SD4T40-750G Transmitter SD4R40-750G Receiver SD4T40-900G Transmitter SD4R40-900G Receiver SD4T G Transmitter SD4R G Receiver SD4T G Transmitter SD4R G Receiver SD4T G Transmitter SD4R G Receiver SD4T G Transmitter SD4R G Receiver SD4T G Transmitter SD4R G Receiver SD4T G Transmitter SD4R G Receiver Safety Engineering Software Safety Laser Scanners Safety Light Curtains Multiple Light Light Beam Safety Device Sets Single Light AS-Interface Safety at Work We reserve the right to make changes 05-03_SOLID-4_4E.fm Safety Proximity Sensors 119
39 SAFETY LIGHT CURTAINS Ordering information SOLID-4E host/guest, consisting of transmitter and receiver Included in delivery: Sliding blocks, 1 set of connecting and operating instructions (PDF file on CD-ROM) Function: Automatic start/restart, selectable start/restart interlock, dynamic contactor monitoring, selectable transmission channels Protective field height in mm SOLID-4 HOST Resolution: 90 mm Range: m SD4T90-600H Transmitter SD4R90-600EH Receiver SD4T90-750H Transmitter SD4R90-750EH Receiver SD4T90-900H Transmitter SD4R90-900EH Receiver SD4T H Transmitter SD4R EH Receiver SD4T H Transmitter SD4R EH Receiver SD4T H Transmitter SD4R EH Receiver SD4T H Transmitter SD4R EH Receiver SD4T H Transmitter SD4R EH Receiver SD4T H Transmitter SD4R EH Receiver SOLID-4 GUEST Resolution: 90 mm Range: m SD4T90-600G Transmitter SD4R90-600G Receiver SD4T90-750G Transmitter SD4R90-750G Receiver SD4T90-900G Transmitter SD4R90-900G Receiver SD4T G Transmitter SD4R G Receiver SD4T G Transmitter SD4R G Receiver SD4T G Transmitter SD4R G Receiver SD4T G Transmitter SD4R G Receiver SD4T G Transmitter SD4R G Receiver SD4T G Transmitter SD4R G Receiver Note With cascaded devices, sliding blocks are supplied instead of BT-360 mounting brackets. Note Examples of fixed SOLID cascading can be found on pages 127, p. 84 p. 100 We reserve the right to make changes 05-03_SOLID-4_4E.fm p. 108 p. 134 p. 148
40 Article list for SOLID-4 Safety Light Curtains of the SOLID-4 series Article SD4 t T R Description SOLID-4 Device type Transmitter Receiver Services Safety Engineering Software SD4 t rr -hhhh v k rr Resolution/range mm / range m mm / range m mm / range m mm / range m mm / range m hhhh v E Protective field height mm Function package (receiver only) With selectable start/restart interlock, contactor monitoring and transmission channels k Design Without Standard design H Host G Guest L L-Shape U U-Shape L1 L-Shape 45 Safety Laser Scanners Safety Light Curtains Multiple Light Light Beam Safety Device Sets Note The Host, L-Shape, U-Shape, L-Shape 45 models are available only in combination with the function package "E". Note Order numbers for L- and U-Shape device versions are available on request. L- and U-Shape device versions are only available with uniform resolution on all forks. With cascaded devices, sliding blocks are supplied instead of BT-360 mounting brackets. AS-Interface Safety at Work Single Light We reserve the right to make changes 05-03_SOLID-4_4E.fm Safety Proximity Sensors 121
41 SAFETY LIGHT CURTAINS Electrical connection SOLID-4 connection example +24V +24V -K3 -W1 -W2 BN BK 4 +24V Test +24V OSSD2 OSSD1 BN SOLID-4 / SD4T SOLID-4 / SD4R 0V FE 0V FE WH BK 1 2 -K4 -S1 L+ L A A A3 A1 S22 S12 S31 S33 S34 S V n.c. +24V 2 AOPD- 1 AOPD+ 2 AOPD+ IV-0 RES-0 RES-I MSI-SR A W1 BU SH -W2 BU SH Var. B -K3 -K4 Var. A -K3 -K4 * A1 -K3 A2 A1 -K4 A2 L- L- * 0V PE 0V. PE. *) Spark extinction circuit, supply suitable spark extinction SOLID-4 with MSI-SR4 Safety Relay Please observe the operating instructions of the components! 122 p. 84 p. 100 We reserve the right to make changes 05-03_SOLID-4_4E.fm p. 108 p. 134 p. 148
42 Electrical connection SOLID-4E connection example Services +24V +24V -W1 BN BK -S1 -W2 +24V n.c. Test Start Restart +24V EDM RES active OSSD1 OSSD2 WH BN GN YE GY PK -A A A3 B3 Y SOLID-4E / SD4T SOLID-4E / SD4R-E MSI-RM2 Safety Engineering Software Safety Laser Scanners Safety Light Curtains Multiple Light *) Spark extinction circuit, supply suitable spark extinction SOLID-4E with MSI-RM2 Safety Relay Please observe the operating instructions of the components! Light Beam Safety Device Sets AS-Interface Safety at Work Single Light -K3 L+ L+ -K PE 0V -W1 0V 3 FE BU SH 5 -W2 0V FE BU 7 8 SH Var. B -K3 -K4 Var. A -K3 -K4 A2 B1 Y2 -K * * A1 A1 -K4 A2 A2 L- L- 0V PE We reserve the right to make changes 05-03_SOLID-4_4E.fm Safety Proximity Sensors 123
43 SAFETY LIGHT CURTAINS Technical data General system data Type in accordance with EN/IEC SIL in accordance with IEC and SILCL in accordance with EN/IEC Performance Level (PL) in accordance with EN ISO e For protective heights up to 900 mm, all resolutions 6.00 x 10-9 Probability of a failure to danger per hour (PFH d ) For protective heights up to 1800 mm, all resolutions 7.30 x 10-9 For protective heights up to 2850 mm 8.40 x 10-9 Service life (T M ) in accordance with EN ISO years Category in accordance with EN ISO Resolution 14 mm 20 mm 30 mm 40 mm 90 mm Range m m m m m Response time (depends on protective field height) 7 38 ms ms 6 16 ms 6 16 ms 8 11 ms Protective field height mm mm Synchronization Optical via transmitter and receiver Supply voltage 24 V DC, ±20% Connection cable length Max. 100 m with 0.25 mm 2 Safety class III Protection rating IP 65 Ambient temperature, operation C Ambient temperature, storage C Relative humidity 15 95% Profile cross-section 30 mm x 34 mm Weight per device (length-dependent) kg Transmitter Transmitter diodes, class in accordance with EN Wavelength 950 nm Current consumption 75 ma Connection system M12 plug, 5-pin External test input 24 V DC, max. 20 ma Receiver Current consumption 110 ma without external load Safety-related switching outputs (OSSDs) 2 pnp transistor outputs (short circuit-proof, cross-circuit monitored) Switching voltage high active Min. Uv -2.2 V Switching voltage low Max. 2.8 V Switching current Typical, 250 ma SOLID-4 connection system M12 plug, 5-pin SOLID-4E connection system M12 plug, 8-pin Please note the additional information in the SOLID-4 Connecting and Operating Instructions at p. 84 p. 100 We reserve the right to make changes 05-03_SOLID-4_4E.fm p. 108 p. 134 p. 148
44 Dimensional drawings SOLID-4/SOLID-4E Safety Light Curtain Services ø SOLID Safety Engineering Software 12.6 B A Receiver 29 Safety Laser Scanners 37 C 20 Transmitter Power Safety Light Curtains Multiple Light A = Protective field height according to ordering information B = A mm C = A mm D = A mm Light Beam Safety Device Sets Dimensions in mm AS-Interface Safety at Work Single Light 8.6 D SOLID-4 We reserve the right to make changes 05-03_SOLID-4_4E.fm Safety Proximity Sensors 125
45 SAFETY LIGHT CURTAINS Dimensional drawings Version as cable-connected cascading host-guest B 23 A B-18 A 23 B A B-18 A A = Protective field height according to ordering information B=A mm Dimensions in mm Note With cascaded devices, sliding blocks are supplied instead of BT-360 mounting brackets. 126 p. 84 p. 100 We reserve the right to make changes 05-03_SOLID-4_4E.fm p. 108 p. 134 p. 148
46 Dimensional drawings Version as fixed cascading L/U-Shape 28 Services 8 43, , , ,25 Safety Light Curtains Light Beam Safety Device Sets Multiple Light Safety Laser Scanners Safety Engineering Software 31,3 31,3 36,9 36,9 35,75 48,25 14 mm 20 mm 30 mm , ,4 39,4 64,4 89,4 91,3 71,35 87,5 Resolutions of the various L/U-Shape models Dimensions in mm 40 mm 90 mm Single Light AS-Interface Safety at Work Note Order numbers for L- and U-Shape device versions are available on request. L- and U-Shape device versions are only available with uniform resolution on all forks. With cascaded devices, sliding blocks are supplied instead of BT-360 mounting brackets. We reserve the right to make changes 05-03_SOLID-4_4E.fm Safety Proximity Sensors 127
47 4,25 5,75 SAFETY LIGHT CURTAINS Dimensional drawings Version as fixed cascading L1-Shape 28 43,75 55,75 41,5 26,9 46, ,5 47,1 40, ,5 14 mm 20 mm 30 mm ,6 49,1 88,3 37, mm 90 mm Resolutions of the various L1-Shape models Dimensions in mm Note Order numbers for L- and U-Shape device versions are available on request. L- and U-Shape device versions are only available with uniform resolution on all forks. With cascaded devices, sliding blocks are supplied instead of BT-360 mounting brackets. 128 p. 84 p. 100 We reserve the right to make changes 05-03_SOLID-4_4E.fm p. 108 p. 134 p. 148
48 Dimensional drawings: Accessories Mounting brackets ø6.2 Services (50-53) 41.2 (34-37) Safety Engineering Software Safety Laser Scanners ø24 ø32 Mounting bracket, 360 rotation, BT-360 Safety Light Curtains Dimensions in mm AS-Interface Safety at Work Single Light Light Beam Safety Device Sets Multiple Light 9 (50-53) 41.2 (34-37) ø ø24 ø32 We reserve the right to make changes 05-03_SOLID-4_4E.fm Safety Proximity Sensors 129
49 SAFETY LIGHT CURTAINS Dimensional drawings: Accessories Mounting brackets ~ ø6/2x 7 ~40 ~ ±8 Mounting bracket, swiveling with shock absorber, BT-SSD R R R10 ø R10 R L-mounting bracket, BT-L Z-mounting bracket, BT-Z Dimensions in mm 130 p. 84 p. 100 We reserve the right to make changes 05-03_SOLID-4_4E.fm p. 108 p. 134 p. 148
50 Accessories ordering information Length, design Services Installation accessories BT-360-SET Mounting bracket set, consisting of 2 BT BT-2L Mounting bracket set, consisting of 2 BT-L BT-2Z Mounting bracket set, consisting of 2 BT-Z Safety Engineering Software BT-2SSD 2 x 70 mm long mounting brackets, swiveling with shock absorber, incl. 4 screws and 4 sliding blocks BT-4SSD BT-2SSD x 70 mm long mounting brackets, swiveling with shock absorber, incl. 8 screws and 8 sliding blocks 2 x 270 mm long mounting brackets, swiveling with shock absorber, incl. 4 screws and 4 sliding blocks Safety Laser Scanners Connection cables, 5-pin for SOLID-4 Transmitter and Receiver CB-M S-5GF Connection cable shielded with M12 coupling, 5-pin 5 m, straight/open end CB-M S-5WF Connection cable shielded with M12 coupling, 5-pin 5 m, angled/open end CB-M S-5GF Connection cable shielded with M12 coupling, 5-pin 10 m, straight/open end Safety Light Curtains CB-M S-5WF Connection cable shielded with M12 coupling, 5-pin 10 m, angled/open end CB-M S-5GF Connection cable shielded with M12 coupling, 5-pin 15 m, straight/open end CB-M S-5WF Connection cable shielded with M12 coupling, 5-pin 15 m, angled/open end CB-M S-5GF Connection cable shielded with M12 coupling, 5-pin 25 m, straight/open end Multiple Light CB-M S-5WF Connection cable shielded with M12 coupling, 5-pin 25 m, angled/open end AS-Interface Safety at Work Single Light Light Beam Safety Device Sets We reserve the right to make changes 05-03_SOLID-4_4E.fm Safety Proximity Sensors 131
51 SAFETY LIGHT CURTAINS Accessories ordering information Length, design Connection cables, 8-pin for SOLID-4E Receiver CB-M S-8GF Connection cable shielded with M12 coupling, 8-pin 5 m, straight/open end CB-M S-8WF Connection cable shielded with M12 coupling, 8-pin 5 m, angled/open end CB-M S-8GF Connection cable shielded with M12 coupling, 8-pin 10 m, straight/open end CB-M S-8WF Connection cable shielded with M12 coupling, 8-pin 10 m, angled/open end CB-M S-8GF Connection cable shielded with M12 coupling, 8-pin 15 m, straight/open end CB-M S-8WF Connection cable shielded with M12 coupling, 8-pin 15 m, angled/open end CB-M S-8GF Connection cable shielded with M12 coupling, 8-pin 25 m, straight/open end CB-M S-8WF Connection cable shielded with M12 coupling, 8-pin 25 m, angled/open end Laser alignment aids LA-78U Laser alignment aid for lateral mounting with use for /SOLID Power supplies LOGO! Power Power supply, 120/230 V AC --> 24 V DC / 1.3 A, regulated Test rods AC-TR20/40 Test rod, 20 mm / 40 mm AC-TR14/30 Test rod, 14 mm / 30 mm Protective screens, see accessories, page p. 84 p. 100 We reserve the right to make changes 05-03_SOLID-4_4E.fm p. 108 p. 134 p. 148
52 AS-Interface Safety at Work Single Light Light Beam Safety Device Sets Multiple Light Safety Light Curtains Safety Laser Scanners Safety Engineering Software Services We reserve the right to make changes 05-03_SOLID-4_4E.fm Safety Proximity Sensors 133
53 SAFETY LIGHT CURTAINS A reliable and interference-proof safety sensor system is a prerequisite for high system availability and achievement of production targets. At the same time the increasing costs pressure of global competition also requires an economical safety system. Satisfying these central requirements was the maxim with the development of the SOLID-2 type 2 Safety Light Curtains with integrated cyclical testing. These devices are characterized by their robust housing design and high interference immunity. Various resolutions and functionalities enable cost-optimized solutions with the most varied applications. SOLID-2 is predestined for hand and arm protection and for detecting the presence of people. SOLID-2 with automatic restart on a textile machine Typical areas of application Storage and conveyor systems Textile machinery Machinery in the timber and woodprocessing industry Wafers Automatic loading systems Packaging machinery SOLID-2E with integrated restart interlock on a pad printing machine 134 p. 84 p. 100 We reserve the right to make changes 05-04_SOLID-2_2E.fm p. 108 p. 134 p. 148
54 Important technical data, overview Type in accordance with EN/IEC SIL in accordance with IEC and SILCL in accordance with EN/IEC Performance Level (PL) in accordance with EN ISO Category in accordance with EN ISO *) Already included in the sensor 2 2 d 2 Resolution 20 mm 30 mm 40 mm 90 mm Range m m m m Protective field height (type-dependent) mm Profile cross-section 30 mm x 34 mm Safety-related switching outputs (OSSDs) 2 pnp transistor outputs Connection system M12 plug Functions SOLID-2 SOLID-2E Integrated cyclical testing Automatic start/restart Start/restart interlock (RES), selectable Dynamic contactor monitoring (EDM), selectable 2 transmission channels, selectable Function extension SOLID-2 With Safety Relays Relay output RES EDM Further details MSI-SR4 p. 428 MSI-SR5 p. 434 SOLID-2E MSI-RM2 * * p. 440 Special features Type 2 self-testing Safety Light Curtain in accordance with EN/IEC SIL 2 Safety Light Curtain in accordance with IEC Slender and robust aluminum housing (30 mm x 34 mm) Fault-free operation of adjacent devices with selection of different transmission channels Simple function selection through external wiring Features Further information IP 65 Page Ordering information 136 Electrical connection 140 Technical data 142 SOLID-2 / SOLID-2E Safety Light Curtain dimensioned drawing 143 Dimensional drawings: Accessories 144 Accessories ordering information 146 Services Safety Engineering Software Safety Laser Scanners Safety Light Curtains Multiple Light Light Beam Safety Device Sets Single Light AS-Interface Safety at Work We reserve the right to make changes 05-04_SOLID-2_2E.fm Safety Proximity Sensors 135
55 SAFETY LIGHT CURTAINS Ordering information SOLID-2, consisting of transmitter and receiver Included in delivery: 2 BT-360-SET mounting bracket sets, 1 set of connecting and operating instructions (PDF file on CD-ROM) Functions: Integrated testing, automatic start/restart, selectable transmission channels Protective field height in mm SOLID-2 Resolution: 20 mm Range: m SD2T Transmitter SD2R Receiver SD2T Transmitter SD2R Receiver SD2T Transmitter SD2R Receiver SD2T Transmitter SD2R Receiver SD2T Transmitter SD2R Receiver SD2T Transmitter SD2R Receiver SD2T Transmitter SD2R Receiver SD2T Transmitter SD2R Receiver SD2T Transmitter SD2R Receiver SD2T Transmitter SD2R Receiver SD2T Transmitter SD2R Receiver SD2T Transmitter SD2R Receiver SD2T Transmitter SD2R Receiver SOLID-2 Resolution: 30 mm Range: m SD2T Transmitter SD2R Receiver SD2T Transmitter SD2R Receiver SD2T Transmitter SD2R Receiver SD2T Transmitter SD2R Receiver SD2T Transmitter SD2R Receiver SD2T Transmitter SD2R Receiver SD2T Transmitter SD2R Receiver SD2T Transmitter SD2R Receiver SD2T Transmitter SD2R Receiver SD2T Transmitter SD2R Receiver SD2T Transmitter SD2R Receiver SD2T Transmitter SD2R Receiver SD2T Transmitter SD2R Receiver p. 84 p. 100 p. 108 p. 134 p We reserve the right to make changes 05-04_SOLID-2_2E.fm
56 Ordering information SOLID-2, consisting of transmitter and receiver Included in delivery: 2 BT-360-SET mounting bracket sets, 1 set of connecting and operating instructions (PDF file on CD-ROM) Functions: Integrated testing, automatic start/restart, selectable transmission channels Services Protective field height in mm SOLID-2 Resolution: 40 mm Range: m SD2T Transmitter SD2R Receiver SD2T Transmitter SD2R Receiver SD2T Transmitter SD2R Receiver SD2T Transmitter SD2R Receiver SD2T Transmitter SD2R Receiver SD2T Transmitter SD2R Receiver SD2T Transmitter SD2R Receiver SD2T Transmitter SD2R Receiver SD2T Transmitter SD2R Receiver SD2T Transmitter SD2R Receiver SD2T Transmitter SD2R Receiver SD2T Transmitter SD2R Receiver SD2T Transmitter SD2R Receiver SOLID-2 Resolution: 90 mm Range: m SD2T Transmitter SD2R Receiver SD2T Transmitter SD2R Receiver SD2T Transmitter SD2R Receiver SD2T Transmitter SD2R Receiver SD2T Transmitter SD2R Receiver SD2T Transmitter SD2R Receiver SD2T Transmitter SD2R Receiver SD2T Transmitter SD2R Receiver SD2T Transmitter SD2R Receiver AS-Interface Safety at Work Safety Engineering Software Safety Laser Scanners Safety Light Curtains Multiple Light Light Beam Safety Device Sets Single Light We reserve the right to make changes 05-04_SOLID-2_2E.fm Safety Proximity Sensors 137
57 SAFETY LIGHT CURTAINS Ordering information SOLID-2E, consisting of transmitter and receiver Included in delivery: 2 BT-360-SET mounting bracket sets, 1 set of connecting and operating instructions (PDF file on CD-ROM) Functions: Integrated testing, selectable transmission channels, selectable start/restart interlock, selectable dynamic contactor monitoring Protective field height in mm SOLID-2E Resolution: 20 mm Range: m SD2T Transmitter SD2R20-150E Receiver SD2T Transmitter SD2R20-225E Receiver SD2T Transmitter SD2R20-300E Receiver SD2T Transmitter SD2R20-450E Receiver SD2T Transmitter SD2R20-600E Receiver SD2T Transmitter SD2R20-750E Receiver SD2T Transmitter SD2R20-900E Receiver SD2T Transmitter SD2R E Receiver SD2T Transmitter SD2R E Receiver SD2T Transmitter SD2R E Receiver SD2T Transmitter SD2R E Receiver SD2T Transmitter SD2R E Receiver SD2T Transmitter SD2R E Receiver SOLID-2E Resolution: 30 mm Range: m SD2T Transmitter SD2R30-150E Receiver SD2T Transmitter SD2R30-225E Receiver SD2T Transmitter SD2R30-300E Receiver SD2T Transmitter SD2R30-450E Receiver SD2T Transmitter SD2R30-600E Receiver SD2T Transmitter SD2R30-750E Receiver SD2T Transmitter SD2R30-900E Receiver SD2T Transmitter SD2R E Receiver SD2T Transmitter SD2R E Receiver SD2T Transmitter SD2R E Receiver SD2T Transmitter SD2R E Receiver SD2T Transmitter SD2R E Receiver SD2T Transmitter SD2R E Receiver p. 84 p. 100 p. 108 p. 134 p We reserve the right to make changes 05-04_SOLID-2_2E.fm
58 Ordering information SOLID-2E, consisting of transmitter and receiver Included in delivery: 2 BT-360-SET mounting bracket sets, 1 set of connecting and operating instructions (PDF file on CD-ROM) Functions: Integrated testing, selectable transmission channels, selectable start/restart interlock, selectable dynamic contactor monitoring Services Protective field height in mm SOLID-2E Resolution: 40 mm Range: m SD2T Transmitter SD2R40-150E Receiver SD2T Transmitter SD2R40-225E Receiver SD2T Transmitter SD2R40-300E Receiver SD2T Transmitter SD2R40-450E Receiver SD2T Transmitter SD2R40-600E Receiver SD2T Transmitter SD2R40-750E Receiver SD2T Transmitter SD2R40-900E Receiver SD2T Transmitter SD2R E Receiver SD2T Transmitter SD2R E Receiver SD2T Transmitter SD2R E Receiver SD2T Transmitter SD2R E Receiver SD2T Transmitter SD2R E Receiver SD2T Transmitter SD2R E Receiver Part number code Part number code see page 121 SOLID-2E Resolution: 90 mm Range: m SD2T Transmitter SD2R90-600E Receiver SD2T Transmitter SD2R90-750E Receiver SD2T Transmitter SD2R90-900E Receiver SD2T Transmitter SD2R E Receiver SD2T Transmitter SD2R E Receiver SD2T Transmitter SD2R E Receiver SD2T Transmitter SD2R E Receiver SD2T Transmitter SD2R E Receiver SD2T Transmitter SD2R E Receiver Safety Engineering Software Safety Laser Scanners Safety Light Curtains Multiple Light Light Beam Safety Device Sets Single Light AS-Interface Safety at Work We reserve the right to make changes 05-04_SOLID-2_2E.fm Safety Proximity Sensors 139
59 SAFETY LIGHT CURTAINS Electrical connection SOLID-2 connection example +24V +24V -K3 -W W K4 -S1 L+ L A A A3 A1 S22 S12 S31 S33 S34 S V Test +24V OSSD2 OSSD1 SOLID-2 / SD2T SOLID-2 / SD2R 0V FE 0V FE 0V n.c. +24V 2 AOPD- 1 AOPD+ 2 AOPD+ IV-0 RES-0 RES-I MSI-SR A W1 3 SH -W2 3 SH Var. B -K3 -K4 Var. A -K3 -K4 * A1 -K3 A2 A1 -K4 A2 L- L- * 0V PE 0V. PE. *) Spark extinction circuit, supply suitable spark extinction SOLID-2 with MSI-SR4 Safety Relay Please observe the operating instructions of the components! 140 p. 84 p. 100 We reserve the right to make changes 05-04_SOLID-2_2E.fm p. 108 p. 134 p. 148
60 Electrical connection SOLID-2E connection example Services +24V -A1 PE 0V -W V n.c. Test SOLID-2 E / SD2T 0V FE A2 -W2 0V BA1 FE +24V -S1 SOLID-2 E / SD2R E Var. B -W1 3 SH -W2 7 SH K3 L+ L K A3 B3 Y Safety Engineering Software Safety Laser Scanners Safety Light Curtains Multiple Light *) Spark extinction circuit, supply suitable spark extinction SOLID-2E with MSI-RM2 Safety Relay Please observe the operating instructions of the components! Light Beam Safety Device Sets AS-Interface Safety at Work Single Light BA2 n.c. OSSD1 OSSD2 -K3 -K4 0V Var. A -K3 -K4 MSI-RM2 A2 B1 Y2 -K3 11 A1 A2 21 * * A1 -K4 A2 L- L- +24V. 0V PE We reserve the right to make changes 05-04_SOLID-2_2E.fm Safety Proximity Sensors 141
61 SAFETY LIGHT CURTAINS Technical data General system data Type in accordance with EN/IEC SIL in accordance with IEC and SILCL in accordance with EN/IEC Performance Level (PL) in accordance with EN ISO d For protective heights up to 900 mm, all resolutions 8.18 x 10-8 Probability of a failure to danger per hour (PFH d ) For protective heights up to 1800 mm, all resolutions 8.92 x 10-8 For protective heights up to 2850 mm On request Service life (T M ) in accordance with EN ISO years Category in accordance with EN ISO Resolution 20 mm 30 mm 40 mm 90 mm Range m m m m Response time (depends on protective field height) 9 60 ms 7 31 ms 7 31 ms 8 12 ms Protective field height mm mm Synchronization Optical via transmitter and receiver Supply voltage 24 V DC, ±20% Test repetition time with internal testing 100 ms Connection cable length Max. 100 m with 0.25 mm 2 Safety class III Protection rating IP 65 Ambient temperature, operation C Ambient temperature, storage C Relative humidity 15 95% Profile cross-section 30 mm x 34 mm Weight per device (length-dependent) kg Transmitter Transmitter diodes, class in accordance with EN Wavelength 950 nm Current consumption 45 ma Connection system M12 plug, 5-pin External test input 24 V DC, max. 20 ma p. 84 p. 100 p. 108 p. 134 p We reserve the right to make changes 05-04_SOLID-2_2E.fm
62 Technical data Receiver Current consumption Safety-related switching outputs (OSSDs) Switching voltage high active Switching voltage low Switching current SOLID-2 connection system SOLID-2E connection system SOLID-2E signal inputs on BA1 and BA2 140 ma without external load 2 pnp transistor outputs (short circuit-proof, cross-circuit monitored) Min. Uv V Max. 1 V Max. 250 ma M12 plug, 5-pin M12 plug, 8-pin 24 V DC, max. 10 ma Services Safety Engineering Software Please note the additional information in the SOLID-2 Connecting and Operating Instructions at SOLID-2 / SOLID-2E Safety Light Curtain dimensioned drawing Safety Laser Scanners ø SOLID Safety Light Curtains 12.6 B A Receiver 29 Multiple Light C Transmitter Power Light Beam Safety Device Sets 8.6 D SOLID-2 Single Light A = Protective field height according to ordering information B = A mm C = A mm D = A mm AS-Interface Safety at Work We reserve the right to make changes 05-04_SOLID-2_2E.fm Safety Proximity Sensors 143
63 SAFETY LIGHT CURTAINS Dimensional drawings: Accessories Mounting brackets ø6.2 8 (50-53) 41.2 (34-37) (50-53) 41.2 (34-37) ø ø24 ø32 ø24 ø32 Mounting bracket, 360 rotation, BT-360 Dimensions in mm 144 p. 84 p. 100 We reserve the right to make changes 05-04_SOLID-2_2E.fm p. 108 p. 134 p. 148
64 Dimensional drawings: Accessories Mounting brackets ~ ø6/2x Services AS-Interface Safety at Work Single Light ~40 ~34 Safety Laser Scanners Safety Engineering Software 7 ±8 Mounting bracket, swiveling with shock absorber, BT-SSD R R R10 ø R10 Safety Light Curtains Multiple Light Light Beam Safety Device Sets R L-mounting bracket, BT-L Z-mounting bracket, BT-Z Dimensions in mm We reserve the right to make changes 05-04_SOLID-2_2E.fm Safety Proximity Sensors 145
65 SAFETY LIGHT CURTAINS Accessories ordering information Length, design Installation accessories BT-360-SET Mounting bracket set, consisting of 2 BT BT-2L Mounting bracket set, consisting of 2 BT-L BT-2Z Mounting bracket set, consisting of 2 BT-Z BT-2SSD BT-4SSD BT-2SSD x 70 mm long mounting brackets, swiveling with shock absorber, incl. 4 screws and 4 sliding blocks 4 x 70 mm long mounting brackets, swiveling with shock absorber, incl. 8 screws and 8 sliding blocks 2 x 270 mm long mounting brackets, swiveling with shock absorber, incl. 4 screws and 4 sliding blocks Connection cables, 5-pin for SOLID-2 Transmitter and SOLID-2 Receiver CB-M S-5GF Connection cable shielded with M12 coupling, 5-pin 5 m, straight/open end CB-M S-5WF Connection cable shielded with M12 coupling, 5-pin 5 m, angled/open end CB-M S-5GF Connection cable shielded with M12 coupling, 5-pin 10 m, straight/open end CB-M S-5WF Connection cable shielded with M12 coupling, 5-pin 10 m, angled/open end CB-M S-5GF Connection cable shielded with M12 coupling, 5-pin 15 m, straight/open end CB-M S-5WF Connection cable shielded with M12 coupling, 5-pin 15 m, angled/open end CB-M S-5GF Connection cable shielded with M12 coupling, 5-pin 25 m, straight/open end CB-M S-5WF Connection cable shielded with M12 coupling, 5-pin 25 m, angled/open end 146 p. 84 p. 100 We reserve the right to make changes 05-04_SOLID-2_2E.fm p. 108 p. 134 p. 148
66 Accessories ordering information Length, design Services Connection cables, 8-pin for SOLID-2E Receiver CB-M S-8GF Connection cable shielded with M12 coupling, 8-pin 5 m, straight/open end CB-M S-8WF Connection cable shielded with M12 coupling, 8-pin 5 m, angled/open end CB-M S-8GF Connection cable shielded with M12 coupling, 8-pin 10 m, straight/open end CB-M S-8WF Connection cable shielded with M12 coupling, 8-pin 10 m, angled/open end CB-M S-8GF Connection cable shielded with M12 coupling, 8-pin 15 m, straight/open end CB-M S-8WF Connection cable shielded with M12 coupling, 8-pin 15 m, angled/open end CB-M S-8GF Connection cable shielded with M12 coupling, 8-pin 25 m, straight/open end CB-M S-8WF Connection cable shielded with M12 coupling, 8-pin 25 m, angled/open end Safety Engineering Software Safety Laser Scanners Laser alignment aids LA-78U Power supplies Laser alignment aid for lateral mounting with use for /SOLID Safety Light Curtains LOGO! Power Test rods Power supply, 120/230 V AC --> 24 V DC / 1.3 A, regulated AC-TR20/40 Test rod, 20 mm / 40 mm AC-TR14/30 Test rod, 14 mm / 30 mm Multiple Light Protective screens, see accessories, page 520 AS-Interface Safety at Work Single Light Light Beam Safety Device Sets We reserve the right to make changes 05-04_SOLID-2_2E.fm Safety Proximity Sensors 147
67 SAFETY LIGHT CURTAINS -m Muting allows, for example, palettes or work pieces/equipment to pass by the electro-sensitive protective equipment, -m, without any process interruption The proper, specification-compliant, timerestricted bridging of a protective device (muting) is required in numerous instances for a continuous, and therefore efficient production process, when conveyor vehicles, work pieces or palettes have to pass a protective field without interrupting the process, for example. The -m type 4 Safety Light Curtains are predestined for this requirement in accordance with EN/IEC They feature integrated muting functions and, controlled by muting sensors, they can therefore be switched inactive. After the relevant objects have passed by the safety function is automatically activated again. Safety Light Curtains can be equipped with various functions to optimally perform specific tasks with regard to high functionality, more flexible integration and easy operability. The series have a start/restart interlock, contactor monitoring and additional functions that can be easily activated with switches. External additional modules are therefore no longer required. Specific settings are made with the diagnostics and parametering software, SafetyLab. can be connected to both conventional safety modules and to open safety bus systems via various interfaces (transistor/relay output, AS-Interface Safety at Work, PROFIsafe). These safety sensors can therefore be flexibly integrated into existing automation environments. Automatic driving out of chassises from the processing area with muting Typical areas of application Access guarding: Robots Automatic processing centers Palletizers 148 p. 84 p. 100 We reserve the right to make changes 05-05_-m.fm p. 108 p. 134 p. 148
68 -m Important technical data, overview Type in accordance with EN/IEC SIL in accordance with IEC and SILCL in accordance with EN/IEC Performance Level (PL) in accordance with EN ISO Category in accordance with EN ISO e 4 Resolution 14 mm 30 mm 50 mm 90 mm Range 0 6m 0 18m 0 18m 0 18m Protective field height (type-dependent) mm Profile cross-section 52 mm x 55 mm 2 pnp transistor outputs Safety-related switching outputs 2 relay outputs AS-i Safety Interface PROFIsafe Interface Connection system Cable gland Hirschmann plug MIN-style plug M12 plug Services Safety Engineering Software Safety Laser Scanners Safety Light Curtains Functions Start/restart interlock (RES), selectable Dynamic contactor monitoring (EDM), selectable 2 transmission channels, selectable timing controlled 2- or 4-sensor muting Muting restart override function Output for muting indicator Functions extension with "SafetyLab" PC software (accessories) Infrared interface for parametering and diagnostics More muting types, configurable muting time limit Additional control signals for muting and muting timer Reduced resolution can be set Partial muting can be configured Muting indicator function can be configured Beam signals for position and height measuring Additional 2-channel safety circuit, e.g. for door switches Special features Plug-in module with saved device parameters for fast device swap-out M12 local interface for connecting local sensors and signal devices Local connection box and Y-cable (accessories) simplify sensor wiring Features Further information IP 65 Page Ordering information 150 Electrical connection 155 Technical data 157 Dimensional drawings 159 Dimensional drawings: Accessories 160 Accessories ordering information 162 Multiple Light Light Beam Safety Device Sets Single Light AS-Interface Safety at Work We reserve the right to make changes 05-05_-m.fm Safety Proximity Sensors 149
69 SAFETY LIGHT CURTAINS Ordering information -m, consisting of transmitter and receiver Included in delivery: 4 sliding blocks, 2 BT-S mounting bracket sets, 1 SafetyKey, test rods, 1 set of connecting and operating instructions (PDF file on CD-ROM), 1 self-adhesive notice sign Functions: Start/restart interlock, contactor monitoring, 2 transmission channels, sequence controlled 4-sensor muting, timing controlled 2-sensor muting, timing controlled 4-sensor muting, muting restart override function, output for muting indicator Protective field height in mm m Resolution: 14 mm Range: 0-6 m CPT14-150/T1 Transmitter CPR m/T1 Receiver CPT14-225/T1 Transmitter CPR m/T1 Receiver CPT14-300/T1 Transmitter CPR m/T1 Receiver CPT14-450/T1 Transmitter CPR m/T1 Receiver CPT14-600/T1 Transmitter CPR m/T1 Receiver CPT14-750/T1 Transmitter CPR m/T1 Receiver CPT14-900/T1 Transmitter CPR m/T1 Receiver CPT /T1 Transmitter CPR m/T1 Receiver CPT /T1 Transmitter CPR m/T1 Receiver CPT /T1 Transmitter CPR m/T1 Receiver CPT /T1 Transmitter CPR m/T1 Receiver CPT /T1 Transmitter CPR m/T1 Receiver CPT /T1 Transmitter CPR m/T1 Receiver -m Resolution: 30 mm Range: 0-18 m CPT30-150/T1 Transmitter CPR m/T1 Receiver CPT30-225/T1 Transmitter CPR m/T1 Receiver CPT30-300/T1 Transmitter CPR m/T1 Receiver CPT30-450/T1 Transmitter CPR m/T1 Receiver CPT30-600/T1 Transmitter CPR m/T1 Receiver CPT30-750/T1 Transmitter CPR m/T1 Receiver CPT30-900/T1 Transmitter CPR m/T1 Receiver CPT /T1 Transmitter CPR m/T1 Receiver CPT /T1 Transmitter CPR m/T1 Receiver CPT /T1 Transmitter CPR m/T1 Receiver CPT /T1 Transmitter CPR m/T1 Receiver CPT /T1 Transmitter CPR m/T1 Receiver CPT /T1 Transmitter CPR m/T1 Receiver Standard model /T1 with metric cable gland (M20). Test rod included in scope of delivery Standard model /T1 with metric cable gland (M20). Test rod included in scope of delivery 150 p. 84 p. 100 We reserve the right to make changes 05-05_-m.fm p. 108 p. 134 p. 148
70 -m Ordering information -m, consisting of transmitter and receiver Included in delivery: 4 sliding blocks, 2 BT-S mounting bracket sets, 1 SafetyKey, 1 set of connecting and operating instructions (PDF file on CD-ROM), 1 self-adhesive notice sign Functions: Start/restart interlock, contactor monitoring, 2 transmission channels, sequence controlled 4-sensor muting, timing controlled 2-sensor muting, timing controlled 4-sensor muting, muting restart override function, output for muting indicator Services Protective field height in mm -m Resolution: 50 mm Range: 0-18 m -m Resolution: 90 mm Range: 0-18 m Safety Engineering Software CPT50-450/T1 Transmitter CPR m/T1 Receiver CPT50-600/T1t Transmitter CPR m/T1 Receiver CPT50-750/T1 Transmitter CPR m/T1 Receiver CPT50-900/T1 Transmitter CPR m/T1 Receiver CPT /T1 Transmitter CPR m/T1 Receiver CPT /T1 Transmitter CPR m/T1 Receiver CPT /T1 Transmitter CPR m/T1 Receiver CPT /T1 Transmitter CPR m/T1 Receiver CPT /T1 Transmitter CPR m/T1 Receiver CPT /T1 Transmitter CPR m/T1 Receiver CPT /T1 Transmitter CPR m/T1 Receiver CPT /T1 Transmitter CPR m/T1 Receiver CPT /T1 Transmitter CPR m/T1 Receiver CPT /T1 Transmitter CPR m/T1 Receiver CPT90-750/T1 Transmitter CPR m/T1 Receiver CPT90-900/T1 Transmitter CPR m/T1 Receiver CPT /T1 Transmitter CPR m/T1 Receiver CPT /T1 Transmitter CPR m/T1 Receiver CPT /T1 Transmitter CPR m/T1 Receiver CPT /T1 Transmitter CPR m/T1 Receiver CPT /T1 Transmitter CPR m/T1 Receiver CPT /T1 Transmitter CPR m/T1 Receiver CPT /T1 Transmitter CPR m/T1 Receiver CPT /T1 Transmitter CPR m/T1 Receiver CPT /T1 Transmitter CPR m/T1 Receiver CPT /T1 Transmitter CPR m/T1 Receiver Safety Laser Scanners Safety Light Curtains Multiple Light Light Beam Safety Device Sets Single Light Standard model /T1 with metric cable gland (M20). Standard model /T1 with metric cable gland (M20). AS-Interface Safety at Work We reserve the right to make changes 05-05_-m.fm Safety Proximity Sensors 151
71 SAFETY LIGHT CURTAINS -m model varieties Article Description Safety-related switching outputs (OSSD), connection system CPT.../T1 Transmitter Cable gland (M20) CPR(T).../T1 Receiver Transistor output, cable gland (M20) CPR(T).../R1 Receiver Relay output, cable gland (M25) CPT.../T2 Transmitter Hirschmann plug, 12-pin CPR(T).../T2 Receiver Transistor output, Hirschmann plug, 12-pin CPR(T).../R2 Receiver Relay output, Hirschmann plug, 12-pin CPT.../T3 Transmitter MIN-style plug, 3-pin CPR(T).../T3 Receiver Transistor output, MIN-style plug, 7-pin CPR(T).../R3 Receiver Relay output, MIN-style plug, 12-pin CPT.../T4 Transmitter M12 plug, 5-pin CPR(T).../T4 Receiver Transistor output, M12 plug, 8-pin CPT.../AP Transmitter Integrated AS-Interface, M12 plug, 5 pin CPR.../A1 CPR.../P1 CPR...ml/cc Receiver with AS-i Safety Interface Receiver with PROFIsafe interface Integrated LED muting indicator from 300 mm protective field height Integrated AS-Interface, M12 plug, 5 pin Integrated PROFIBUS DP interface, M12 plug, 5 pin For muting receiver Delivery of devices with MIN-style plug only in the USA 152 p. 84 p. 100 We reserve the right to make changes 05-05_-m.fm p. 108 p. 134 p. 148
72 -m Article list for -m Type 4 Safety Light Curtains Article CP a T R Description -m Device type Transmitter Receiver Services Safety Engineering Software CP a rr -hhhh -f I /tt rr Resolution/range mm / range 0-6 m mm / range 0-18 m mm / range 0-18 m mm / range 0-18 m hhhh Protective field height mm for 14 mm resolution mm for 30 mm resolution mm for 50 mm resolution mm for 90 mm resolution f m l Function package (receiver only) Muting Integrated LED muting indicator (receiver only) tt Safety-related switching outputs (OSSD), connection system T1 Transistor output, cable gland T2 Transistor output, Hirschmann plug (DIN 43651) T3 Transistor output, MIN-style plug (MIN series) T4 Transistor output, M12 plug R1 Relay output, cable gland, receiver only R2 Relay output, Hirschmann plug (DIN 43651), receiver only R3 Relay output, MIN-style plug (MIN series), receiver only A1 Integrated AS-Interface, M12 plug, receiver only P1 Integrated PROFIBUS DP interface, M12 plug, receiver only AP M12 plug, transmitter only AS-Interface Safety at Work Safety Laser Scanners Safety Light Curtains Multiple Light Light Beam Safety Device Sets Single Light We reserve the right to make changes 05-05_-m.fm Safety Proximity Sensors 153
73 SAFETY LIGHT CURTAINS Part number code for -m Type 4 Safety Light Curtains Part no. Description 68 -m a Resolution 1 14 mm 3 30 mm 5 50 mm 9 90 mm bb Protective field height mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm c Device type 0 Basic transmitter device 4 Basic receiver device 8 Receiver with integrated LED muting indicator dd Function package/safety-related switching outputs (OSSDs) Transmitter 00 Transmitter /T1 01 Transmitter /T2 02 Transmitter /T3 03 Transmitter /T4 50 Transmitter /AP 68 a bb c dd Receiver 30 Muting /T1 31 Muting /T2 32 Muting /T3 33 Muting /T4 39 Muting /R1 38 Muting /R2 37 Muting /R3 80 Muting /A1 81 Muting /P1 154 p. 84 p. 100 We reserve the right to make changes 05-05_-m.fm p. 108 p. 134 p. 148
74 -m Electrical connection -m connection example Services +24V +24V -W1 1 -MS MS3 + - x1 x2 -K1 -K2 -K1 -K1 -K1 -K2 -K2 -K2 Safety Engineering Software -A A M1 M2 M3 M4 +24V test out test in reserved reserved CPT /T1 0V FE Machine Interface /T1 MG cable gland M20x1,5 L1 in L2 in L3 in L4 in L5 in/out +24V 0V FE Local Interface M12, 8-pin -m CPR m/T1 +24V S1 Machine Interface /T1 MG cable gland M20x1,5 0V FE M1 in OSSD1 S2 M2 in S3 M3 in/out M4 in/out S4 S5 S6 OSSD2 reserved reserved M5 in/out Safety Laser Scanners -W V FE Q1 Q2 D+ D- M5 A1 A1 2 PE -K1 -K2 A2 A2 Safety Light Curtains PE 0V 0V PE Multiple Light Functions selection with DIP switches Position (grey: DIP switch settings) L (FS) R S1 Contactor monitoring (EDM) on M2 Without With S2 Transmission channel (UK) 1 2 S3 Start/restart interlock (RES) on L5 or M1 Without With S4 L (FS): Automatic muting** R: timing controlled 4-sensor muting S5 Display direction Down Up S6 Muting time limit 10 min Without **) Automatic muting: timing controlled 2-sensor muting Light Beam Safety Device Sets -m connection system /T1 (cable gland) Please observe the operating instructions of the components! For further connection examples see chapter -b, page 177 AS-Interface Safety at Work, page 288 Single Light AS-Interface Safety at Work We reserve the right to make changes 05-05_-m.fm Safety Proximity Sensors 155
75 SAFETY LIGHT CURTAINS Electrical connection -m connection example +24V +24V -MS MS MS MS4 + - x1 -V1 -W x2 -V2 -A A Z3-2 Z2-5 Z2-4 Z2-3 Z2-2 Z V test out test in reserved reserved L1 in L2 in L3 in L4 in L5 in/out +24V 0V FE Local Interface M12, 8-pin +24V M5 in/out M4 in/out M3 in/out M2 in M1 in CPT /T1 0V FE Machine Interface /T1 MG cable gland M20x1,5 -m CPR m/R1 Machine Interface /R1 MG cable gland M25x1,5 0V FE OSSD1A OSSD1B S1 OSSD2A S2 S3 S4 S5 S6 OSSD2B reserved n.c. 2 7 Z3-3 Z3-1 Z1-3 Z1-4 Z1-5 Z1-6 Z1-1 Z1-2 -W1 2 PE -V1 A1 A2 -V2 A1 A PE 0V L+ L- L+ L- max. 42V max. 42V 0V PE Functions selection with DIP switches Position (grey: DIP switch settings) L (FS) R S1 Contactor monitoring (EDM) on M2 Without With S2 Transmission channel (UK) 1 2 S3 Start/restart interlock (RES) on L5 or M1 Without With S4 L (FS): Automatic muting R: timing controlled 4-sensor muting** S5 Display direction Down Up S6 Muting time limit 10 min Without **) timing controlled 4-sensor muting: simultaneity of MS2 and MS3, and of MS1 and MS4 required. -m connection system /R1 (cable gland), switching voltages up to 42 V AC/DC Please observe the operating instructions of the components! For further connection examples see chapter -b, page 177 AS-Interface Safety at Work, page p. 84 p. 100 We reserve the right to make changes 05-05_-m.fm p. 108 p. 134 p. 148
76 -m Technical data General system data Type in accordance with EN/IEC SIL in accordance with IEC and SILCL in accordance with EN/IEC Performance Level (PL) in accordance with EN ISO e Probability of a failure to danger per hour (PFH d ) For protective heights up to 900 mm, all resolutions For protective heights up to 1800 mm, all resolutions For protective heights up to 3000 mm Service life (T M ) in accordance with EN ISO With DC1 (ohmic load) Number of cycles until 10% of the components have a failure to danger.(b 10d )* *) For devices with relay output **) Installation length up to 3000 mm on request ***) Without additional measures the devices are not suited for outdoor use 2.26 x x 10-8 On request 20 years On request With AC1 (ohmic load) On request With DC13 (inductive load) 630,000 (5 A, 24 V) With AC15 (inductive load) 1,480,000 (3 A, 230 V) Low load (20% nominal load) On request Category in accordance with EN ISO Resolution 14 mm 30 mm 50 mm 90 mm Range 0 6 m 0 18 m 0 18 m 0 18 m Transistor output 5 41 ms 5 22 ms 7 18 ms 6 10 ms Response time Relay output ms ms ms ms AS-i Safety Interface ms ms ms ms PROFIsafe interface ms ms ms ms Protective field height mm **mm mm mm Supply voltage 24 V DC, ±20% Connection cable length Max. 100 m with 1.0 mm 2 Safety class III and I (depending on model) Protection rating IP 65*** Ambient temperature, operation C Ambient temperature, storage C Relative humidity 15 95% Profile cross-section 52 mm x 55 mm Weight per device (length-dependent) kg AS-Interface Safety at Work Services Safety Engineering Software Safety Laser Scanners Safety Light Curtains Multiple Light Light Beam Safety Device Sets Single Light We reserve the right to make changes 05-05_-m.fm Safety Proximity Sensors 157
77 SAFETY LIGHT CURTAINS Technical data Transmitter Transmitter diodes, class in accordance with EN Wavelength Current consumption Connection system Receiver Current consumption Safety-related switching outputs Switching voltage high active Switching voltage low Switching current Connection system nm 75 ma Cable gland (M20) Hirschmann plug (DIN 43651), 12-pin MIN-style plug (MIN series), 3-pin M12 plug, 5-pin 160 ma without external load and muting accessories 2 pnp transistor outputs 2 relay outputs (NO) AS-i Safety Interface PROFIsafe interface Min. Uv -1.0 V Max V Typical, 500 ma Cable gland (T1: M20, R1: M25) Hirschmann plug (DIN 43651), T2: 12-pin, R2: 12-pin MIN-style plug (MIN series), T3: 7-pin, R3: 12-pin M12 plug (safety bus systems), 5-pin, T4: 8-pin Please note the additional information in the -m connecting and operating instructions at p. 84 p. 100 We reserve the right to make changes 05-05_-m.fm p. 108 p. 134 p. 148
78 -m Dimensional drawings -m Safety Light Curtain Services A B ! Receiver 72 AS-Interface Safety at Work Safety Engineering Software Safety Laser Scanners Multiple Light Single Light Light Beam Safety Device Sets Safety Light Curtains channel 1 channel 2 identifier selftest failure Sicherheitshinweis safety remark: Vor Anschluss Betriebsanleitung beachten! Pay attention to manual prior to installation! Transmitter A = Protective field height according to ordering information B = A mm Dimensions in mm We reserve the right to make changes 05-05_-m.fm Safety Proximity Sensors 159
79 SAFETY LIGHT CURTAINS Dimensional drawings: Accessories Mounting brackets R ~ ø6/2x ~40 ~ ±8 L-mounting bracket Mounting bracket, swiveling with shock absorber, BT-SSD Dimensions in mm 160 p. 84 p. 100 We reserve the right to make changes 05-05_-m.fm p. 108 p. 134 p. 148
80 -m Dimensional drawings: Accessories Local connection box, AC-SCM1 27 Services Safety Engineering Software Safety Laser Scanners Multiple Light 98 2 Safety Light Curtains Internal circuit diagram 24 V DC FE n.c. n.c. L3 6 Light Beam Safety Device Sets GND L3 L1 L2 L4 L5 Single Light Dimensions in mm Pin: Angled plug, M12, 8-pin, length L = 500, cable 8 x 0.25 mm 2 AS-Interface Safety at Work We reserve the right to make changes 05-05_-m.fm Safety Proximity Sensors 161
81 SAFETY LIGHT CURTAINS Accessories ordering information Length, design Installation accessories BT-2SSD BT-4SSD BT-2SSD x 70 mm long mounting brackets, swiveling with shock absorber, incl. 4 screws and 4 sliding blocks 4 x 70 mm long mounting brackets, swiveling with shock absorber, incl. 8 screws and 8 sliding blocks 2 x 270 mm long mounting brackets, swiveling with shock absorber, incl. 4 screws and 4 sliding blocks BT-2S Mounting bracket set consisting of 2 L-type brackets incl. 2 screws BT-10NC60 10 sliding blocks with 2 bore holes, one with thread M BT-10NC64 10 sliding blocks with 2 bore holes, with M4 and M6 thread BT-10NC65 10 sliding blocks with 2 bore holes, with M5 and M6 thread Laser alignment aids LA-78U Laser alignment aid for lateral mounting with use for /SOLID LA-78UDC Laser alignment aid for use with with UDC device mounting column Test rods AC-TR14/30 Test rod, 14 mm / 30 mm AC-TRSET1 Test rod set 14/24/33 mm Parametering software AC-SK1 SafetyKey for teaching in CB-PCO-3000 Connecting cable, RS232 - IR adapter 3m SLAB-SWC SafetyLab parameterization and diagnostic software incl. PC cable, RS232 - IR-adapter 162 p. 84 p. 100 We reserve the right to make changes 05-05_-m.fm p. 108 p. 134 p. 148
82 -m Accessories ordering information Length, design Services Accessories for local and machine interfaces CB-M WM Connection cable for local interface with M12 x 8 plug 3 m, angled CB-M WM Connection cable for local interface with M12 x 8 plug 10 m, angled AC-LDH-12GF AC-LDH-12WF Hirschmann cable socket, encoded for CP/T2 or CP/R2, 12-pin, incl. crimp contacts Hirschmann cable socket, encoded for CP/T2 or CP/R2, 12-pin, incl. crimp contacts Straight Angled CB-LDH GF Connection cable, machine interface /T2, /R2, Hirschmann cable socket 10 m, straight CB-LDH GF Connection cable, machine interface /T2, /R2, Hirschmann cable socket 25 m, straight CB-LDH GF Connection cable, machine interface /T2, /R2, Hirschmann cable socket 50 m, straight Safety Engineering Software Safety Laser Scanners Connection cables, 5-pin for /T4 transmitter CB-M S-5GF Connection cable shielded with M12 coupling, 5-pin CB-M S-5WF Connection cable shielded with M12 coupling, 5-pin CB-M S-5GF Connection cable shielded with M12 coupling, 5-pin CB-M S-5WF Connection cable shielded with M12 coupling, 5-pin CB-M S-5GF Connection cable shielded with M12 coupling, 5-pin CB-M S-5WF Connection cable shielded with M12 coupling, 5-pin CB-M S-5GF Connection cable shielded with M12 coupling, 5-pin 5 m, straight/ open end 5 m, angled/ open end 10 m, straight/ open end 10 m, angled/ open end 15 m, straight/ open end 15 m, angled/ open end 25 m, straight/ open end Safety Light Curtains Multiple Light Light Beam Safety Device Sets CB-M S-5WF Connection cable shielded with M12 coupling, 5-pin 25 m, angled/ open end AS-Interface Safety at Work Single Light We reserve the right to make changes 05-05_-m.fm Safety Proximity Sensors 163
83 SAFETY LIGHT CURTAINS Accessories ordering information Length, design Connection cables, 8-pin for /T4 receiver CB-M S-8GF Connection cable shielded with M12 coupling, 8-pin CB-M S-8WF Connection cable shielded with M12 coupling, 8-pin CB-M S-8GF Connection cable shielded with M12 coupling, 8-pin CB-M S-8WF Connection cable shielded with M12 coupling, 8-pin CB-M S-8GF Connection cable shielded with M12 coupling, 8-pin CB-M S-8WF Connection cable shielded with M12 coupling, 8-pin CB-M S-8GF Connection cable shielded with M12 coupling, 8-pin CB-M S-8WF Connection cable shielded with M12 coupling, 8-pin 5 m, straight/ open end 5 m, angled/ open end 10 m, straight/ open end 10 m, angled/ open end 15 m, straight/ open end 15 m, angled/ open end 25 m, straight/ open end 25 m, angled/ open end 164 p. 84 p. 100 We reserve the right to make changes 05-05_-m.fm p. 108 p. 134 p. 148
84 -m Accessories ordering information Length, design Services muting accessories AC-SCM1 Local connection box with M12 plug, for connecting to local interface 0.5 m AC-SCM1-BT CB-M12-SCC2 Local connection box with mounting plate and with M12 plug, for connecting to local interface Distribution cable for the PRK /44 series (pin 2 active), for connecting to local interface, M12/8-pin - 2 x 4-pin CB-M12-SC22 Distribution cable, 1 x plug and 2 x socket, M12, 4-pin, pin 2 active 2 x 1.5 m 0.5 m (2 x 1.5 m) m CB-M12-SC24 Distribution cable, 1 x plug and 2 x socket, M12, 4-pin, pin 2 active 2 m + 5 m CB-M12-SC44 Connection cable, 1x plug and 2 x socket, M12, 4-pin, pin 4 active with diode decoupling 2 x 1.0 m Safety Engineering Software Safety Laser Scanners CB-M12-CC12 Connection cable M12/8-pin - 4-pin, pin 1 and 2 active 0.3 m CB-M12-CC15 Connection cable M12/8-pin - 4-pin, pin 1 and 5 active 1.5 m CB-M12-CC30 Connection cable M12/8-pin - 4-pin, pin 1 and 5 active 3.0 m AC-ABF-SL AC-ABF10 Display and control unit for muting applications with clamping components for mounting on hard guards Control unit with optional illuminated reset button for mounting on the hard guard Muting accessories such as Muting Mounting Systems, connecting cables and lamps can be found in the sensor accessories chapter, muting accessories section. Protective screens, see accessories, page 520 AS-Interface Safety at Work Safety Light Curtains Multiple Light Single Light Light Beam Safety Device Sets We reserve the right to make changes 05-05_-m.fm Safety Proximity Sensors 165
85 SAFETY LIGHT CURTAINS -b Safety Light Curtains with resolutions that can be reduced guarantee protection and tolerate work equipment in the protective field The blanking of individual beams guarantees safety with simultaneous material flow With special task requirements in material conveyance, the blanking of individual beams may be required in order to ensure an efficient, continuous process while simultaneously guaranteeing safety. The -b type 4 Safety Light Curtains in accordance with EN/IEC have been designed with these requirements in mind. They provide blanking functions for blanking any amount of beams and beam areas of varying sizes. Work pieces, for example, consequently pass through the protective field without interruption. By setting a reduced resolution, thin plates or tubes can also move through the protective field. -b sensors can be cascaded with devices of the COMPACT series (for ordering information, see page 172). Here acts as Host and COMPACT as Guest. The functions are given by Host. Safety Light Curtains can be equipped with various functions to optimally perform specific tasks with regard to high functionality, more flexible integration and easy operability. The series have a start/restart interlock, contactor monitoring and additional functions that can be easily activated with switches. External additional modules are therefore no longer required. Specific settings are made with the diagnostics and parametering software, SafetyLab. can be connected to both conventional safety modules and to open safety bus systems via various interfaces (transistor/relay output, AS-Interface Safety at Work, PROFIsafe). These safety sensors can therefore be flexibly integrated into existing automation environments. Typical areas of application Point of operation guarding with hand and finger protection, e.g. on hydraulic and mechanical presses or punching machines in the metals, leather and plastics industries Horizontal danger zone guarding, e.g. in robot entry areas 166 p. 84 p. 100 We reserve the right to make changes 05-06_-b.fm p. 108 p. 134 p. 148
86 -b Important technical data, overview Type in accordance with EN/IEC SIL in accordance with IEC and SILCL in accordance with EN/IEC Performance Level (PL) in accordance with EN ISO Category in accordance with EN ISO Resolution 14 mm 30 mm 50 mm Range 0 6 m 0 18 m 0 18 m Protective field height (type-dependent) mm Profile cross-section 52 mm x 55 mm 2 pnp transistor outputs Safety-related switching outputs 2 relay outputs AS-i Safety Interface PROFIsafe interface Connection system 4 3 e 4 Cable gland Hirschmann plug MIN-style plug M12 plug Services Safety Engineering Software Safety Laser Scanners Safety Light Curtains Functions Start/restart interlock (RES), selectable Dynamic contactor monitoring (EDM), selectable 2 transmission channels, selectable Fixed blanking can be taught in Floating blanking can be taught in Single-beam or 2-beam reduced resolution Additional 2-channel blanking circuit Functions extension with "SafetyLab" PC software (accessories) Infrared interface for parametering and diagnostics Teaching-in override function for floating blanking Graphics-supported protective field editor Reduced resolutions in protective field sub-areas 3-beam reduced resolution Beam signals for position and height measuring Special features Plug-in module with saved device parameters for fast device swap-out M12 local interface for connecting local sensors and signal devices Features Further information IP 65 Page Ordering information 168 Electrical connection 177 Technical data 179 Dimensional drawings 181 Dimensional drawings: Accessories 183 Accessories ordering information 184 Multiple Light Light Beam Safety Device Sets Single Light AS-Interface Safety at Work We reserve the right to make changes 05-06_-b.fm Safety Proximity Sensors 167
87 SAFETY LIGHT CURTAINS Ordering information -b, consisting of transmitter and receiver Included in delivery: 4 sliding blocks, 2 BT-S mounting bracket sets, 1 SafetyKey, test rods, 1 set of connecting and operating instructions (PDF file on CD-ROM), 1 self-adhesive notice sign Functions: Start/restart interlock, contactor monitoring, 2 transmission channels, fixed blanking, floating blanking, reduced resolution Protective field height in mm b Resolution: 14 mm Range: 0-6 m CPT14-150/T1 Transmitter CPR b/T1 Receiver CPT14-225/T1 Transmitter CPR b/T1 Receiver CPT14-300/T1 Transmitter CPR b/T1 Receiver CPT14-450/T1 Transmitter CPR b/T1 Receiver CPT14-600/T1 Transmitter CPR b/T1 Receiver CPT14-750/T1 Transmitter CPR b/T1 Receiver CPT14-900/T1 Transmitter CPR b/T1 Receiver CPT /T1 Transmitter CPR b/T1 Receiver CPT /T1 Transmitter CPR b/T1 Receiver CPT /T1 Transmitter CPR b/T1 Receiver CPT /T1 Transmitter CPR b/T1 Receiver CPT /T1 Transmitter CPR b/T1 Receiver CPT /T1 Transmitter CPR b/T1 Receiver -b Resolution: 30 mm Range: 0-18 m CPT30-150/T1 Transmitter CPR b/T1 Receiver CPT30-225/T1 Transmitter CPR b/T1 Receiver CPT30-300/T1 Transmitter CPR b/T1 Receiver CPT30-450/T1 Transmitter CPR b/T1 Receiver CPT30-600/T1 Transmitter CPR b/T1 Receiver CPT30-750/T1 Transmitter CPR b/T1 Receiver CPT30-900/T1 Transmitter CPR b/T1 Receiver CPT /T1 Transmitter CPR b/T1 Receiver CPT /T1 Transmitter CPR b/T1 Receiver CPT /T1 Transmitter CPR b/T1 Receiver CPT /T1 Transmitter CPR b/T1 Receiver CPT /T1 Transmitter CPR b/T1 Receiver CPT /T1 Transmitter CPR b/T1 Receiver Standard model /T1 with metric cable gland (M20). Test rod included in scope of delivery Standard model /T1 with metric cable gland (M20). Test rod included in scope of delivery 168 p. 84 p. 100 We reserve the right to make changes 05-06_-b.fm p. 108 p. 134 p. 148
88 -b Ordering information -b, consisting of transmitter and receiver Included in delivery: 4 sliding blocks, 2 BT-S mounting bracket sets, 1 SafetyKey, 1 set of connecting and operating instructions (PDF file on CD-ROM), 1 self-adhesive notice sign Functions: Start/restart interlock, contactor monitoring, 2 transmission channels, fixed blanking, floating blanking, reduced resolution Services Protective field height in mm b Resolution: 50 mm Range: 0-18 m CPT50-450/T1 Transmitter CPR b/T1 Receiver CPT50-600/T1 Transmitter CPR b/T1 Receiver CPT50-750/T1 Transmitter CPR b/T1 Receiver CPT50-900/T1 Transmitter CPR b/T1 Receiver CPT /T1 Transmitter CPR b/T1 Receiver CPT /T1 Transmitter CPR b/T1 Receiver CPT /T1 Transmitter CPR b/T1 Receiver CPT /T1 Transmitter CPR b/T1 Receiver CPT /T1 Transmitter CPR b/T1 Receiver CPT /T1 Transmitter CPR b/T1 Receiver CPT /T1 Transmitter CPR b/T1 Receiver CPT /T1 Transmitter CPR b/T1 Receiver CPT /T1 Transmitter CPR b/T1 Receiver CPT /T1 Transmitter CPR b/T1 Receiver Safety Engineering Software Safety Laser Scanners Safety Light Curtains Multiple Light Light Beam Safety Device Sets Single Light Standard model /T1 with metric cable gland (M20). AS-Interface Safety at Work We reserve the right to make changes 05-06_-b.fm Safety Proximity Sensors 169
89 SAFETY LIGHT CURTAINS Ordering information -b Host, consisting of transmitter and receiver Included in delivery: 4 sliding blocks, 2 BT-S mounting bracket sets, 1 SafetyKey, 1 set of connecting and operating instructions (PDF file on CD-ROM), 1 self-adhesive notice sign Functions: Start/restart interlock, contactor monitoring, 2 transmission channels, fixed blanking, floating blanking, reduced resolution Protective field height in mm b Host Resolution: 14 mm Range: 0-6 m CPT14-225H/T1 Transmitter CPR14-225H-b/T1 Receiver CPT14-300H/T1 Transmitter CPR14-300H-b/T1 Receiver CPT14-450H/T1 Transmitter CPR14-450H-b/T1 Receiver CPT14-600H/T1 Transmitter CPR14-600H-b/T1 Receiver CPT14-750H/T1 Transmitter CPR14-750H-b/T1 Receiver CPT14-900H/T1 Transmitter CPR14-900H-b/T1 Receiver CPT H/T1 Transmitter CPR H-b/T1 Receiver CPT H/T1 Transmitter CPR H-b/T1 Receiver CPT H/T1 Transmitter CPR H-b/T1 Receiver CPT H/T1 Transmitter CPR H-b/T1 Receiver CPT H/T1 Transmitter CPR H-b/T1 Receiver CPT H/T1 Transmitter CPR H-b/T1 Receiver -b Host Resolution: 30 mm Range: 0-18 m CPT30-300H/T1 Transmitter CPR30-300H-b/T1 Receiver CPT30-450H/T1 Transmitter CPR30-450H-b/T1 Receiver CPT30-600H/T1 Transmitter CPR30-600H-b/T1 Receiver CPT30-750H/T1 Transmitter CPR30-750H-b/T1 Receiver CPT30-900H/T1 Transmitter CPR30-900H-b/T1 Receiver CPT H/T1 Transmitter CPR H-b/T1 Receiver CPT H/T1 Transmitter CPR H-b/T1 Receiver CPT H/T1 Transmitter CPR H-b/T1 Receiver CPT H/T1 Transmitter CPR H-b/T1 Receiver CPT H/T1 Transmitter CPR H-b/T1 Receiver CPT H/T1 Transmitter CPR H-b/T1 Receiver 170 p. 84 p. 100 We reserve the right to make changes 05-06_-b.fm p. 108 p. 134 p. 148
90 -b Ordering information -b Host, consisting of transmitter and receiver Included in delivery: 4 sliding blocks, 2 BT-S mounting bracket sets, 1 SafetyKey, 1 set of connecting and operating instructions (PDF file on CD-ROM), 1 self-adhesive notice sign Functions: Start/restart interlock, contactor monitoring, 2 transmission channels, fixed blanking, floating blanking, reduced resolution Services Protective field height in mm b Host Resolution: 50 mm Range: 0-18 m CPT50-450H/T1 Transmitter CPR50-450H-b/T1 Receiver CPT50-600H/T1 Transmitter CPR50-600H-b/T1 Receiver CPT50-750H/T1 Transmitter CPR50-750H-b/T1 Receiver CPT50-900H/T1 Transmitter CPR50-900H-b/T1 Receiver CPT H/T1 Transmitter CPR H-b/T1 Receiver CPT H/T1 Transmitter CPR H-b/T1 Receiver CPT H/T1 Transmitter CPR H-b/T1 Receiver CPT H/T1 Transmitter CPR H-b/T1 Receiver CPT H/T1 Transmitter CPR H-b/T1 Receiver CPT H/T1 Transmitter CPR H-b/T1 Receiver CPT H/T1 Transmitter CPR H-b/T1 Receiver CPT H/T1 Transmitter CPR H-b/T1 Receiver CPT H/T1 Transmitter CPR H-b/T1 Receiver CPT H/T1 Transmitter CPR H-b/T1 Receiver AS-Interface Safety at Work Safety Engineering Software Safety Laser Scanners Safety Light Curtains Multiple Light Light Beam Safety Device Sets Single Light We reserve the right to make changes 05-06_-b.fm Safety Proximity Sensors 171
91 SAFETY LIGHT CURTAINS Ordering information Guest, consisting of transmitter and receiver Included in delivery: 4 sliding blocks, 2 BT-S mounting bracket sets Functions: For cascading with -b host, functions specified by host Protective field height in mm Guest Connection system: M12 plug Resolution: 14 mm Range: 0-6 m CT14-150S Transmitter CR14-150S Receiver CT14-225S Transmitter CR14-225S Receiver CT14-300S Transmitter CR14-300S Receiver CT14-450S Transmitter CR14-450S Receiver CT14-600S Transmitter CR14-600S Receiver CT14-750S Transmitter CR14-750S Receiver CT14-900S Transmitter CR14-900S Receiver CT S Transmitter CR S Receiver CT S Transmitter CR S Receiver CT S Transmitter CR S Receiver CT S Transmitter CR S Receiver CT S Transmitter CR S Receiver CT S Transmitter CR S Receiver CT S Transmitter CR S Receiver Guest Connection system: M12 plug Resolution: 30 mm Range: 0-18 m CT30-150S Transmitter CR30-150S Receiver CT30-225S Transmitter CR30-225S Receiver CT30-300S Transmitter CR30-300S Receiver CT30-450S Transmitter CR30-450S Receiver CT30-600S Transmitter CR30-600S Receiver CT30-750S Transmitter CR30-750S Receiver CT30-900S Transmitter CR30-900S Receiver CT S Transmitter CR S Receiver CT S Transmitter CR S Receiver CT S Transmitter CR S Receiver CT S Transmitter CR S Receiver CT S Transmitter CR S Receiver CT S Transmitter CR S Receiver CT S Transmitter CR S Receiver 172 p. 84 p. 100 We reserve the right to make changes 05-06_-b.fm p. 108 p. 134 p. 148
92 -b Ordering information Guest, consisting of transmitter and receiver Included in delivery: 4 sliding blocks, 2 BT-S mounting bracket sets Functions: For cascading with -b host, functions specified by host Services Protective field height in mm Guest Connection system: M12 plug Resolution: 50 mm Range: 0-18 m Guest Connection system: M12 plug Resolution: 90 mm Range: 0-18 m Safety Engineering Software CT50-450S Transmitter CR50-450S Receiver CT50-600S Transmitter CR50-600S Receiver CT50-750S Transmitter CR50-750S Receiver CT50-900S Transmitter CR50-900S Receiver CT S Transmitter CR S Receiver CT S Transmitter CR S Receiver CT S Transmitter CR S Receiver CT S Transmitter CR S Receiver CT S Transmitter CR S Receiver CT S Transmitter CR S Receiver CT S Transmitter CR S Receiver CT S Transmitter CR S Receiver CT S Transmitter CR S Receiver CT S Transmitter CR S Receiver CT90-750S Transmitter CR90-750S Receiver CT90-900S Transmitter CR90-900S Receiver CT S Transmitter CR S Receiver CT S Transmitter CR S Receiver CT S Transmitter CR S Receiver CT S Transmitter CR S Receiver CT S Transmitter CR S Receiver CT S Transmitter CR S Receiver CT S Transmitter CR S Receiver CT S Transmitter CR S Receiver CT S Transmitter CR S Receiver CT S Transmitter CR S Receiver AS-Interface Safety at Work Safety Laser Scanners Safety Light Curtains Multiple Light Light Beam Safety Device Sets Single Light We reserve the right to make changes 05-06_-b.fm Safety Proximity Sensors 173
93 SAFETY LIGHT CURTAINS -b model varieties Article Description Safety-related switching outputs (OSSD), connection system CPT.../T1 Transmitter Cable gland (M20) CPR.../T1 Receiver Transistor output, cable gland (M20) CPR.../R1 Receiver Relay output, cable gland (M25) CPT.../T2 Transmitter Hirschmann plug, 12-pin CPR.../T2 Receiver Transistor output, Hirschmann plug, 12-pin CPR.../R2 Receiver Relay output, Hirschmann plug, 12-pin CPT.../T3 Transmitter MIN-style plug, 3-pin CPR.../T3 Receiver Transistor output, MIN-style plug, 7-pin CPR.../R3 Receiver Relay output, MIN-style plug, 12-pin CPT.../T4 Transmitter M12 plug, 5-pin CPR.../T4 Receiver Transistor output, M12 plug, 8-pin CPT.../AP Transmitter Integrated AS-Interface, M12 plug, 5-pin CPR.../A1 Receiver with AS-i Safety Interface Integrated AS-Interface, M12 plug, 5-pin CPR.../P1 Receiver with PROFIsafe interface Integrated PROFIBUS DP interface, M12 plug, 5 pin CPT...H/... Transmitter, cascadable All CPR...H-... Receiver, cascadable All Delivery of devices with MIN-style plug only in the USA 174 p. 84 p. 100 We reserve the right to make changes 05-06_-b.fm p. 108 p. 134 p. 148
94 -b Article list for -b Type 4 Safety Light Curtains CP a rr -hhhh k -f /tt Article CP a T R Description -b Device type Transmitter Receiver rr Resolution/range mm / range 0-6 m mm / range 0-18 m mm / range 0-18 m hhhh Protective field height mm for 14 mm resolution mm for 30 mm resolution mm for 50 mm resolution k H f b Cascading option Host (from 225 mm protective field height) Function package (receiver only) Blanking tt Safety-related switching outputs (OSSD), connection system T1 Transistor output, cable gland T2 Transistor output, Hirschmann plug (DIN 43651) T3 Transistor output, MIN-style plug (MIN series) T4 Transistor output, M12 plug R1 Relay output, cable gland, receiver only R2 Relay output, Hirschmann plug (DIN 43651), receiver only R3 Relay output, MIN-style plug (MIN series), receiver only A1 Integrated AS-Interface, M12 plug, receiver only P1 Integrated PROFIBUS DP interface, M12 plug, receiver only AP M12 plug, transmitter only AS-Interface Safety at Work Services Safety Engineering Software Safety Laser Scanners Safety Light Curtains Multiple Light Light Beam Safety Device Sets Single Light We reserve the right to make changes 05-06_-b.fm Safety Proximity Sensors 175
95 SAFETY LIGHT CURTAINS Part number code for -b Type 4 Safety Light Curtains 68 a bb c dd Part no. Description 68 -b a Resolution 1 14 mm 3 30 mm 5 50 mm bb Protective field height mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm c Device type 0 Basic transmitter device 1 Transmitter Host (cascadable) 4 Basic receiver device 6 Receiver Host (cascadable) dd Function package/safety-related switching outputs (OSSDs) Transmitter 00 Transmitter /T1 01 Transmitter /T2 02 Transmitter /T3 03 Transmitter /T4 50 Transmitter /AP Receiver 20 Blanking /T1 21 Blanking /T2 22 Blanking /T3 23 Blanking /T4 29 Blanking /R1 28 Blanking /R2 27 Blanking /R3 70 Blanking /A1 71 Blanking /P1 176 p. 84 p. 100 We reserve the right to make changes 05-06_-b.fm p. 108 p. 134 p. 148
96 -b Electrical connection -b connection example Services +24V -W K1 -K2 +24V -K1 -K1 -K1 -K2 -K2 -K2 Safety Engineering Software -A A V test out test in 0V n.c. FE n.c. CPT /T2 n.c. n.c. n.c. n.c. n.c. Machine Interface /T2 Hirschmann M26 11-pin+FE L1 in L2 in L3 in L4 in L5 in/out +24V 0V Local Interface M12, 8-pin -b CPR b/T2 FE +24V 0V FE M1 in Machine Interface /T2 Hirschmann M26 11-pin+FE OSSD1 M2 in S1 M3 in/out M4 in/out M5 in/out S2 S3 S4 S5 n.c. OSSD2 S6 n.c. Safety Laser Scanners 2 11 FE -W1 2 PE 2 FE -K1 3 A1 A2 9 4 A1 -K2 A2 10 Safety Light Curtains PE 0V Functions selection with DIP switches Position (grey: DIP switch settings) L (FS) R S1 Contactor monitoring (EDM) on M2 Without With S2 Transmission channel (UK) 1 2 S3 Start/restart interlock (RES) on L5 or M1 Without With S4/S5 L/L (FS): Fixed blanking only R/L: Floating blanking L/R: 1-beam reduced resolution R/R: 2-beam reduced resolution S6 Optional safety circuit on L3 and L4 Without With 0V PE Multiple Light Light Beam Safety Device Sets -b connection system /T2 (Hirschmann plug) Please observe the operating instructions of the components! For further connection examples see chapter -m, page 155 AS-Interface Safety at Work, page 288 Single Light AS-Interface Safety at Work We reserve the right to make changes 05-06_-b.fm Safety Proximity Sensors 177
97 SAFETY LIGHT CURTAINS Electrical connection -b connection example +24V +24V -K1 -K1 -K1 -K1 -W K2 -K2 -K2 -K2 -A A V test out test in 0V n.c. FE n.c. CPT /T2 n.c. n.c. n.c. n.c. n.c. Machine Interface Hirschmann M26 11-pin+FE L1 in L2 in L3 in L4 in L5 in/out +24V -b CPR b/R2 0V Local Interface M12, 8-pin FE +24V 0V FE M1 in Local Interface M12, 8-pin Machine Interface /R2 Hirschmann M26 11-pin+FE OSSD1A M2 in S1 M3 in/out M4 in/out M5 in/out S2 S3 S4 S5 OSSD1B OSSD2A S6 OSSD2B 2 11 FE 2 FE W1 2 PE -K1 A1 A2 * * A1 -K2 A PE 0V L+ max. 42V L- L+ L- max. 42V 0V PE Functions selection with DIP switches Position (grey: DIP switch settings) L (FS) R S1 Contactor monitoring (EDM) on M2 Without With S2 Transmission channel (UK) 1 2 S3 Start/restart interlock (RES) on L5 or M1 Without With S4/S5 L/L (FS): Fixed blanking only R/L: Floating blanking L/R: 1-beam reduced resolution R/R: 2-beam reduced resolution S6 Optional safety circuit on L3 and L4 Without With *) Spark extinction circuit, supply suitable spark extinction -b connection system /R2 (Hirschmann plug) Please observe the operating instructions of the components! For further connection examples see chapter -m, page 155 AS-Interface Safety at Work, page p. 84 p. 100 We reserve the right to make changes 05-06_-b.fm p. 108 p. 134 p. 148
98 -b Technical data General system data Type in accordance with EN/IEC SIL in accordance with IEC and SILCL in accordance with EN/IEC Performance Level (PL) in accordance with EN ISO e Probability of a failure to danger per hour (PFH d ) For protective heights up to 900 mm, all resolutions For protective heights up to 1800 mm, all resolutions For protective heights up to 3000 mm *) For devices with relay output **) Installation length up to 3000 mm on request ***) Without additional measures the devices are not suited for outdoor use 2.26 x x 10-8 On request Service life (T M ) in accordance with EN ISO years With DC1 (ohmic load) On request Number of cycles until With AC1 (ohmic load) On request 10% of the components have a failure to With DC13 (inductive load) 630,000 (5 A, 24 V) danger.(b 10d )* With AC15 (inductive load) 1,480,000 (3 A, 230 V) Low load (20% nominal load) On request Category in accordance with EN ISO Resolution 14 mm 30 mm 50 mm Range 0 6 m 0 18 m 0 18 m Transistor output 5 41 ms 5 22 ms 7 18 ms Response time Relay output ms ms ms AS-i Safety Interface ms ms ms PROFIsafe interface ms ms ms Protective field height mm ** mm mm Supply voltage 24 V DC, ±20% Connection cable length Max. 100 m with 1.0 mm 2 Safety class III and I (depending on model) Protection rating IP 65*** Ambient temperature, operation C Ambient temperature, storage C Relative humidity 15 95% Profile cross-section 52 mm x 55 mm Weight per device (length-dependent) kg AS-Interface Safety at Work Services Safety Engineering Software Safety Laser Scanners Safety Light Curtains Multiple Light Light Beam Safety Device Sets Single Light We reserve the right to make changes 05-06_-b.fm Safety Proximity Sensors 179
99 SAFETY LIGHT CURTAINS Technical data Transmitter Transmitter diodes, class in accordance with EN Wavelength Current consumption Connection system Receiver Current consumption Safety-related switching outputs Switching voltage high active Switching voltage low Switching current Connection system nm 75 ma Cable gland (M20) Hirschmann plug (DIN 43651), 12-pin MIN-style plug (MIN series), 3-pin M12 plug, 5-pin 160 ma without external load 2 pnp transistor outputs (short circuit-proof, cross-circuit monitored) 2 relay outputs (NO) AS-i Safety Interface PROFIsafe interface Min. Uv -1.0 V Max V Typical, 500 ma Cable gland (T1: M20, R1: M25) Hirschmann plug (DIN 43651), T2: 12-pin, R2: 12-pin MIN-style plug (MIN series), T3: 7-pin, R3: 12-pin M12 plug (safety bus systems), 5-pin, T4: 8-pin Please note the additional information in the -b Connecting and Operating Instructions at p. 84 p. 100 We reserve the right to make changes 05-06_-b.fm p. 108 p. 134 p. 148
100 -b Dimensional drawings -b Safety Light Curtain Services A B Safety Engineering Software ! Receiver 72 Safety Laser Scanners AS-Interface Safety at Work Safety Light Curtains Light Beam Safety Device Sets Single Light Multiple Light channel 1 channel 2 identifier selftest failure Sicherheitshinweis safety remark: Vor Anschluss Betriebsanleitung beachten! Pay attention to manual prior to installation! Transmitter A = Protective field height according to ordering information B = A mm Dimensions in mm We reserve the right to make changes 05-06_-b.fm Safety Proximity Sensors 181
101 ! SAFETY LIGHT CURTAINS Dimensional drawings Host and guest dimensions A B Receiver 22 C a A channel 1 channel 2 identifier selftest failure Sicherheitshinweis safety remark: Vor Anschluss Betriebsanleitung beachten! Pay attention to manual prior to installation! Transmitter b A = Protective field height according to ordering information B=A + 134mm C= A + 84mm a = Receiver host and guest b = Transmitter host and guest Dimensions in mm 182 p. 84 p. 100 We reserve the right to make changes 05-06_-b.fm p. 108 p. 134 p. 148
102 -b Dimensional drawings: Accessories Mounting brackets R Services Safety Engineering Software 6.2 Safety Laser Scanners L-mounting bracket Safety Light Curtains Dimensions in mm AS-Interface Safety at Work Single Light Light Beam Safety Device Sets Multiple Light ~ ø6/2x ~40 ~ ±8 Mounting bracket, swiveling with shock absorber, BT-SSD We reserve the right to make changes 05-06_-b.fm Safety Proximity Sensors 183
103 SAFETY LIGHT CURTAINS Accessories ordering information Part no. Article Description Length, design Installation accessories BT-2SSD BT-4SSD BT-2SSD x 70 mm long mounting brackets, swiveling with shock absorber, incl. 4 screws and 4 sliding blocks 4 x 70 mm long mounting brackets, swiveling with shock absorber, incl. 8 screws and 8 sliding blocks 2 x 270 mm long mounting brackets, swiveling with shock absorber, incl. 4 screws and 4 sliding blocks BT-2S Mounting bracket set consisting of 2 L-type brackets incl. 2 screws BT-10NC60 10 sliding blocks with 2 bore holes, one with thread M BT-10NC64 10 sliding blocks with 2 bore holes, with M4 and M6 thread BT-10NC65 10 sliding blocks with 2 bore holes, with M5 and M6 thread Laser alignment aids, see -m ordering information, page 162 SafetyKey AC-SK1 SafetyKey for teaching in Test rods AC-TRSET2 Test rod set 14/19/24/29/33 mm AC-TRSET3 Test rod set 14/30/38 mm Configuration software, see -m ordering information, page 162 Accessories for local and machine interfaces CB-M WM Connection cable for local interface with M12 x 8 plug 3 m, angled CB-M WM Connection cable for local interface with M12 x 8 plug 10 m, angled CB-M WM AC-LDH-12GF AC-LDH-12WF Connection cable for T1 Transmitter M12 x 5 plug, connection on receiver with sensor connection field Hirschmann cable socket, encoded for CP/T2 or CP/R2, 12-pin, incl. crimp contacts Hirschmann cable socket, encoded for CP/T2 or CP/R2, 12-pin, incl. crimp contacts 10 m, angled Straight Angled CB-LDH GF Connection cable, machine interface /T2, /R2, Hirschmann cable socket 10 m, straight CB-LDH GF Connection cable, machine interface /T2, /R2, Hirschmann cable socket 25 m, straight CB-LDH GF Connection cable, machine interface /T2, /R2, Hirschmann cable socket 50 m, straight Protective screens, see accessories, page p. 84 p. 100 We reserve the right to make changes 05-06_-b.fm p. 108 p. 134 p. 148
104 -b Accessories ordering information Length, design Services Connection cables, 5-pin for /T4 transmitter CB-M S-5GF Connection cable shielded with M12 coupling, 5-pin CB-M S-5WF Connection cable shielded with M12 coupling, 5-pin 5 m, straight/ open end 5 m, angled/ open end Safety Engineering Software CB-M S-5GF Connection cable shielded with M12 coupling, 5-pin 10 m, straight/ open end CB-M S-5WF Connection cable shielded with M12 coupling, 5-pin CB-M S-5GF Connection cable shielded with M12 coupling, 5-pin CB-M S-5WF Connection cable shielded with M12 coupling, 5-pin CB-M S-5GF Connection cable shielded with M12 coupling, 5-pin CB-M S-5WF Connection cable shielded with M12 coupling, 5-pin Connection cables, 8-pin for /T4 receiver CB-M S-8GF Connection cable shielded with M12 coupling, 8-pin CB-M S-8WF Connection cable shielded with M12 coupling, 8-pin CB-M S-8GF Connection cable shielded with M12 coupling, 8-pin CB-M S-8WF Connection cable shielded with M12 coupling, 8-pin CB-M S-8GF Connection cable shielded with M12 coupling, 8-pin CB-M S-8WF Connection cable shielded with M12 coupling, 8-pin CB-M S-8GF Connection cable shielded with M12 coupling, 8-pin CB-M S-8WF Connection cable shielded with M12 coupling, 8-pin 10 m, angled/ open end 15 m, straight/ open end 15 m, angled/ open end 25 m, straight/ open end 25 m, angled/ open end 5 m, straight/ open end 5 m, angled/ open end 10 m, straight/ open end 10 m, angled/ open end 15 m, straight/ open end 15 m, angled/ open end 25 m, straight/ open end 25 m, angled/ open end Safety Laser Scanners Safety Light Curtains Multiple Light Light Beam Safety Device Sets Single Light AS-Interface Safety at Work We reserve the right to make changes 05-06_-b.fm Safety Proximity Sensors 185
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