Cutting tools from Sandvik Coromant. Turning tools GENERAL TURNING PARTING & GROOVING THREADING TOOLING SYSTEMS 2012

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1 utting tools from Sandvik oromant Turning tools ENERAL TURNN PARTN & ROOVN TREADN 2012

2 ow to select tool holding TURN - EN ow to select tool holding 1 Select a coupling size - Turn to the ordering page and select the right coupling size 2 Select clamping unit - Use the programme overview to choose a holder based on machine type. 3 hoose modular SL-system or integral cutting units Add extension if necessary 4 - Add extensions where needed to complete gauge length requirements. Use the programme overview to find suitable extension. For more technical information, see our Metalcutting Technical guide Symbols for page references: ow to choose tool, overview Spare parts/accessories Tool holding Systems, overview onversion table, formulas and definitions ow to select tool holding 2

3 TURN - EN ontent Tooling guide Turning centres Products For turning centres - non rotating tools oromant apto Tool holder overview Manual clamping units Automatic clamping units oring bar adaptor Extension/reduction adaptors oromant apto short adaptor for exchangeable head ER collet chuck adaptor, short Tap adaptor Spare parts and accessories oroturn SL flexible system Tools for Multi-task machining Tooling systems for rotating See Main catalogue for milling, drilling and boring tools. ontent 3

4 oromant apto oromant apto Tooling system TURN - EN Turning centre applications oromant apto is widely used in turning centres with manual clamping via a AM-shaft actuated clamp set. Quick changing of tools maximizes machine efficiency with an average of 25% more time for producing chips. Turret evolution Turrets have evolved into two main groups where oromant apto applications are typical for both static and driven applications. D - oromant apto Disc nterface - oromant apto 'olt on' nterface New solution to replace VD turrets 'olt on' solution Same adaptors fit multiple machine brands and models Unique hole pattern for each machine brand am actuation screw inside turret am actuation screw-in bolt on unit oromant apto can be integrated directly into the turret using the standard clamping mechanism. Standard lathes can easily be converted to oromant apto quick-change tools using standard clamping units. oromant apto 4

5 TURN - EN oromant apto Quick hange oromant apto - Tooling alternatives A quick change system offers: - Fast and efficient tool changing - nsert changing outside the machine - Pre-setting possibilities Less than 180 for clamping and unclamping - amshaft actuated The most economical system for: - Small batch production, quicker set-up times - Operations with frequent insert changes Vertical automation Large components dictate vertical ram solutions where tool capacity has long been a major challenge. ut oromant apto either: hydraulic automatic tool change (AT), or dedicated manual clamping units, are now most commonly used. oromant apto - Tooling alternatives 5

6 oromant apto - Overview for non-rotating tools Manually operated clamping units TURN - EN Square shank Round shank Square shank Round shank Special applications VD angled VD straight VD Dovetail DN DN DN x-r/l2085 x-n2000 x-r/l2080 x-r/l2045/ x-r/l2090 x-r/l2030/ x-r/l2030/ x-r/l 115/ x-n / /2050/ /2050/2060 x-r/l 140 Page D internal D external D adaptors for square shank, round shank and parting blades Extension/reduction adaptors x-r/l80 x-r/le80 AS-TNE/A-TNE/AP-TNE Page x x Page Adaptors for round shank tools Adaptors for square shank tools Adaptor for orout and T-Max Q-ut parting blades SK adaptors oring bar adaptor oring bar for multi-task machines Radial mounting Axial mounting Axial mounting Angular mounting Radial mounting Axial mounting Parting blades and shank tools x-131 x-131 x-asa x-asr/l x-asr/l3 x-asr/l45 x-apa x-apr/l ASA/ ASR/L/APR/L Page ) Round shank tools, see eneral turning, Parting and grooving and Threading chapters Shank tools, see eneral turning, Parting and grooving and Threading chapters Parting blades, see Parting and grooving chapter 1) For cylindrical bars EasyFix sleeve can be used, see page A320 oromant apto Overview for non-rotating tools 6

7 TURN - EN oromant apto - Overview for non-rotating tools Automatic clamping units D - Driven toolholders Multi-task machines Machine adapted clamping units, driven toolholders and holders for parting blades x-n5010/x- N5110/ x-n5210 External nternal x-dne80 x-dn80 Mazak, Mori Seiki, Doosan, Nakamura-Tome, Okuma etbreak Page Page 35 Extension/reduction adaptors SK oroturn SL adaptors oroturn SL boring bars? 180 rotated polygon x r x r 392.T..SL 392.T..SL70 Page Steel shank Dampened boring bars x-a570/x-570 x-a570/x-570 Page oroturn SL70 Mini-turret oroturn SL system x-sl70 Page 100 External and internal oromant apto cutting units, see eneral turning, Parting and grooving, Threading and Multi-task machining chapters. oring bar adaptor External adaptor oroturn SL70, cutting heads see oroturn SL chapter. x-a570/x-570 x-a570/x-570 x-a570/x-570 oroturn SL cutting heads, see oroturn SL chapter. oromant apto Overview for non-rotating tools 7

8 Manual clamping units The manual clamping units On manually activated units both camshaft, drawbars and centre bolt mechanisms are used. Always use torque wrench when clamping the units. TURN - EN am shaft activated drawbar The movement of the drawbar is generated by a cam acting from the side of the unit which rotates in a slot in the drawbar. A hexagon key is used to lock/unlock the cutting head (less than a half turn is required). Screw activated drawbar The movement of the drawbar is controlled by a screw acting from the rear of the unit. A hexagon key is used to lock/unlock the cutting head (one turn is required). entre bolt clamping A rear activated centre bolt is used to clamp/unclamp the cutting head. A hexagon key is used to lock/unlock the cutting head (six turns are required). Shank type clamping units for conventional turrets Round shank units for internal operations: The 2000 type features - Expandable segmented bushing clamp design. - Screw activated drawbar. - Less than 180 for clamping and unclamping The 3000 type features - entre bolt clamping revs for clamping and unclamping nstallation is simple - oth mount in the turret like a standard boring bar. Shank units for external operations: Easily adaptable to most machines using 20, 25, 32 or 40 mm square shank tools. The 2085 type features - The expandable segmented bushing - am shaft activated drawbar. nstallation is simple - Remove the square shank tool and machine wedge. - Slide the oromant apto 2085 clamping unit into place and tighten the wedge. These tools feature - No special adaptation to tool or turret. - Through tool coolant. - Minimum overhang allowing maximum working envelope. - Same key for clamping external and internal units. - Adjustable shank length (cut off if necessary). Manual clamping units 8

9 TURN - EN Manual clamping units for special applications Manual clamping units The 2090 type clamping unit is designed for special adaptation to the machine. Design instructions for the application of these units are shown on the ordering page. lamping units for DN (VD) turrets These tools feature: - No special adaptation to tool or turret. - Through tool coolant. - Minimum overhang allowing maximum working envelope. - Same key for clamping external and internal units. VD clamping units for external and internal operations - Expandable segmented bushing clamp design. - Quick change 1/2 turn to lock/unlock. - Same length dimension for corresponding angular l tz and straight l 1z units to avoid risk of collision. - Two different l 1x dimensions available on angular units. D - oromant apto Disc nterface - New solution to replace VD turrets - Same adaptors fit multiple machine brands and models - am actuation screw inside turret Manual clamping units 9

10 Tooling alternatives Manual clamping units TURN - EN onventional turrets Manually operated oromant apto clamping units - amshaft activated - Screw activated - entre bolt activated A Shank type clamping units - Square and round shank tools as well as oromant apto units for external and internal operations oromant apto clamping units for DN (VD) turrets - Angled and straight clamping units for external and internal operations ydraulically operated clamping units - Manual push-button tool changing - Fully automatic tool changing possible Manual clamping units 10

11 TURN - EN oromant apto - lamping units ow to choose shank type clamping units 2000, 3000 and 2085 External machining nternal machining Upper turret Upper turret lamping unit R2085 Upside-down lamping unit N2000/3000 Upside-down Right hand cutting units Right hand cutting units lamping unit R2085 Lower turret lamping unit N2000/3000 Lower turret lockwise spindle rotation External machining Upper turret lamping unit L2085 nternal machining Upper turret lamping unit N2000/3000 Left hand cutting units Left hand cutting units lamping unit L2085 Upside-down Lower turret lamping unit N2000/3000 Upside-down Lower turret Anticlockwise spindle rotation Application guide for type 2000 and 3000 A cover plug (X-P-01) must be used in a clamping unit when no cutting unit is installed. As can be seen from the diagram and table there is no risk of collision between the workpiece and cover plug during facing operations using clamping unit X-R/L lamping unit X-R/L 2085 over plug Dimensions, mm (inch) f 1 l tz l 1z l 23 3-R/L (.87) 18 (.71) N2000/ (.71) 21 (.83) 4-R/L (1.06) 23 (.91) N2000/ (.79) 24 (.94) 5-R/L (1.38) 32 (1.26) N2000/ (.94) 29 (1.14) oromant apto lamping units 11

12 oromant apto - lamping units Manually operated clamping units TURN - EN Round shank Segment clamping Turret type Type 2000 Segment clamping Note: Maximum coolant pressure is 80 bar (PS 1160) Metric version Turret type Dimensions, mm dm m, size, mm oupling size Ordering code D 1 h h ry l c l 1z l 21 T h N / N / N / N / N /8 nch version Turret type Dimensions, inch dm m, size, inch oupling size Ordering code D 1 h h ry l c l 1z l 21 T h N A / N A / N A / N A /8 entre bolt activated Turret type Type 3000 entre bolt clamping Note: Maximum coolant pressure is 80 bar (PS 1160) Metric version Turret type Dimensions, mm dm m, size, mm oupling size Ordering code D 1 h h ry l c l 1z l 21 T h N / N / N / N /8 nch version Turret type Dimensions, inch dm m, size, inch oupling size Ordering code D 1 h h ry l c l 1z l 21 T h N A N A N A oromant apto lamping units 12

13 TURN - EN Manually operated clamping units Square shank amshaft activated oromant apto - lamping units Turret type Type 2085 nch version Metric version Right hand style shown. Note: Maximum coolant pressure is 80 bar (PS 1160) Metric version Turret type Dimensions, mm h, size, mm oupling size Ordering code b c 1) b 2 h 1y h 2 l 1x l 1z l 21 2) l 22 l 23 T h R/L M / R/L / R/L /8 nch version Turret type Dimensions, inch h, size, inch oupling size Ordering code b c b 2 h 1y h 2 l 1x l 1z l 21 l 22 l 23 T h R/L M / R/L M /8 1) Depth of shank adaptor 2) The maximum lenght that can be cut off oromant apto tightening torque: Manual clamping units and driven tool holders with camshaft mechanism oupling size Torque (Nm) ft-lbs oromant apto tightening torque: Manual clamping units type N2000 and N3000 oupling size Torque (Nm) ft-lbs For torque wrenches, see page oromant apto lamping units 13

14 oromant apto - lamping units Manually operated clamping units Square shank amshaft activated TURN - EN Turret type Type 2080 Note: Maximum coolant pressure is 80 bar (PS 1160) Metric version Right hand style shown. Turret type Dimensions, mm nch version h, size, mm oupling size Ordering code b c b 21 h wx h 1y h 2 l 1x l tz l 1z R/L A R/L A R/L Turret type Dimensions, inch h, size, inch oupling size Ordering code b c b 21 h wx h 1y h 2 l 1x l tz l 1z R/L A oromant apto tightening torque: Manual clamping units and driven tool holders with camshaft mechanism oupling size Torque (Nm) ft-lbs For torque wrenches, see page oromant apto lamping units 14

15 TURN - EN Manually operated clamping units Round shank amshaft activated oromant apto - lamping units Turret type Right hand style shown. Note: Maximum coolant pressure is 80 bar (PS 1160) Metric version Turret type Left hand: hexagon clamping socket on opposite side of the tool. Dimensions, mm nch version Turret type dm m, size, mm oupling size Ordering code D 1 b 21 h l c l 1z R/L M R/L M R/L Dimensions, inch dm m, size, inch oupling size Ordering code D 1 b 21 h l c l 1z R/L M R/L oromant apto tightening torque: Manual clamping units and driven tool holders with camshaft mechanism oupling size Torque (Nm) ft-lbs For torque wrenches, see page oromant apto lamping units 15

16 oromant apto - lamping units Manually operated clamping units For special applications amshaft activated TURN - EN Type 2090 Note: Maximum coolant pressure is 80 bar (PS 1160) Right hand style shown. Metric version Dimensions, mm oupling size Ordering code b 2 h 2 h 21 l 1x l tz l 1z 3 3-R/L M R/L A R/L A R/L R/L Note! Tighten the screw with a torque wrench. nformation on page 65. Design instructions for application of clamping unit R/L 2090 Material hardness min. 270 Front of clamping unit utting height oolant outlet lamping unit Dimensions, mm Right hand style shown d min D th 7 d h h h h l 21 min l l l l l l Th 3-R/L M M6 4-R/L A M8 5-R/L A M10 6-R/L M10 8-R/L M oromant apto lamping units 16

17 TURN - EN A oromant apto - lamping units ow to choose VD clamping units External machining Note: Polygon sleeve must be turned 180. See Metal cutting technical guide. Note: Polygon sleeve must be turned 180. See Metal cutting technical guide. lockwise spindle direction Anti-clockwise spindle direction nternal machining Note: Polygon sleeve must be turned 180. See Metal cutting technical guide. Note: Polygon sleeve must be turned 180. See Metal cutting technical guide. lockwise spindle direction Anti-clockwise spindle direction oromant apto lamping units 17

18 oromant apto - lamping units Manually operated clamping units VD angled amshaft activated TURN - EN DN Turret type Note: Maximum coolant pressure is 80 bar (PS 1160) Metric version Right hand style shown. Left hand style reflected. Turret type Dimensions, mm VD straight dm m, size, mm oupling size Ordering code b 2 h ry h 2 h 21 l 1x l tz l 1z R/L M R/L M R/L M R/L M R/L M R/L M R/L M R/L M R/L M R/L amshaft activated DN Turret type Right hand style shown. Left hand: hexagon clamping socket on opposite side of the tool. Note: Maximum coolant pressure is 80 bar (PS 1160) Metric version Turret type Dimensions, mm dm m, size, mm oupling size Ordering code b 2 b 21 h ry h 2 l 1z l R/L M R/L M R/L M R/L M R/L M R/L M R/L Note! Tighten the screw with a torque wrench. nformation on page oromant apto lamping units 18

19 TURN - EN oromant apto Disc nterface oromant apto - lamping units igh performance now as standard The oromant apto Disk nterface (D) offers full quick-change tooling capabilities for turning centres. As a dedicated interface for driven and static turning tool holders, it enables many benefits over similar turret systems as an optimized method of fixing holders to the turret disk. Quick-change tooling is more effective with D. t offers higher rigidity, faster set-ups and reduced machine downtime from secure clamping and oromant apto - the market-leading quick-change tooling solution. Machining benefits etter cutting performance The D carries larger loads (compared to VD turrets) thanks to larger oromant apto sizes and shorter swing diameter. Workpiece surface improved ncreased stability reduces vibration and tool chatter to give higher component quality. Shorter gauge-line swing diameter Longer tool life Stable tooling increases tool life. More cutting tool length The clamping mechanism is built in to the turret, to provide more space for cutting tool length. VD D D is compatible mainly with European machine tools and follows the standard turret configuration of many lathe producers. D also fits multi-task machines having a lower turret with static and/or driven tools. Note: For D version TN Quicker tool changes The D turret system is designed for oromant apto quick change tooling systems. Short tool holder projection The design of D with short swing diameter provides added space for tool changing, longer tools, or bigger components. Stable and rigid tooling The D is securely bolt-on mounted to the turret to give secure positioning. Flexible symmetric interface Achieve more with fewer tools, as interchangeable tool holders can be mounted to face the main- or sub-spindle. Fine adjustment possibility All D tools can be fine-adjusted oromant apto lamping units 19

20 oromant apto - lamping units Manually operated clamping units D internal amshaft activated TURN - EN Note: Maximum coolant pressure is 80 bar (PS 1160) Metric version Right hand style shown. Left hand style reflected. Dimensions, mm, inch dm m, size, mm oupling size Ordering code b 2 b 21 h 2 l 1x l 1z l 21 l tz U R/L R/L Note! Tighten the screw with a torque wrench. nformation on page 65. R = Right hand, L = Left hand D internal amshaft activated Note: Maximum coolant pressure is 80 bar (PS 1160) Right hand style shown. Left hand style reflected. Metric version Dimensions, mm, inch dm m, size, mm oupling size Ordering code b 2 b 21 h 2 l 1x1 l 1x2 l 1z l tz U R/L oromant apto lamping units 20

21 TURN - EN Manually operated clamping units D external amshaft activated oromant apto - lamping units Note: Maximum coolant pressure is 80 bar (PS 1160) Metric version Right hand style shown. Left hand style reflected. Dimensions, mm, inch dm m, size, mm oupling size Ordering code b 2 b 21 h 2 l 1x l 1z R/LE Note! Tighten the screw with a torque wrench. nformation on page 65. Machine models for D 80 Emco yperturn 690, ildemeister MX ,.. Weisser Univertor, MA oehringer VDF 450, MA essapp DVT 550, Monforts RN 700, Scherer VDZ 320, 420; WDZ 250 Duo, WDZ oromant apto lamping units 21

22 oromant apto - lamping units Manually operated clamping units D external amshaft activated TURN - EN Note: Maximum coolant pressure is 80 bar (PS 1160) Metric version Right hand style shown. Left hand style reflected. Dimensions, mm, inch dm m, size, mm oupling size Ordering code b 2 b 21 h 2 l 1x1 l 1z R/LE D external double amshaft activated Note: Maximum coolant pressure is 80 bar (PS 1160) Metric version Right hand style shown. Left hand style reflected. Dimensions, mm, inch dm m, size, mm oupling size Ordering code b 2 b 21 h 2 l 1x1 l 1x2 l 1z R/LE Note! Tighten the screw with a torque wrench. nformation on page oromant apto lamping units 22

23 TURN - EN Driven tool holders oromant apto - lamping units External With internal and external coolant x-dne With external coolant only x-dne e nternal With internal and external coolant x-dn With external coolant only x-dn e Dimensions, mm, inch dm m, size, mm oupling size Ordering code b 2 b 21 h 2 l 1z l tz l 1x U DNE E DN E DNE DN oromant apto lamping units 23

24 Adaptor for D oromant apto - lamping units TURN - EN Adaptor for parting blades AP-TNE-D80-25 Adaptor for boring bars A-TN-D Adaptor for shank holder AS-TNE-D80-25 Right hand style shown Metric version Dimensions, mm, inch dm m, size, mm For blade size Ordering code b 2 b 21 f 1 h 2 l 21 U AP-TNE-D Dimensions, mm, inch dm m, size, mm For boring bar dia. Ordering code b 2 h 2 l 1z l tz U A-TN-D Dimensions, mm, inch dm m, size, mm For shank size Ordering code b 2 f 1 h 2 l 1z U AS-TNE-D oromant apto lamping units 24

25 TURN - EN oromant apto - lamping units Quick change Dovetail for heavy duty lathes with head-type tool turrets (DN 69881) Tool change in a head-type tool turret is time-consuming and difficult, as tool are heavy, often kg (33-44 lbs). A typical change of a shank tool takes 15 minutes plus a measuring cut of 2 minutes. With oromant apto clamping units, you reduce tool change time to 1 minute and benefit from lighter tool holders below 5 kg (11 lbs). Start machining right away, as measurings cut can be avoided. Manually operated clamping units VD DN R L Dovetail size l 1x Size 115 = 130 mm Size 140 = 165/ 205 mm Right hand style shown Metric version Dimensions, mm, inch dm m, size, mm oromant apto size Ordering code b 2 h h 2 l 1x l tz U R/L L R/L L R/L L R/L L R/L L R = Right hand, L = Left hand 2 oromant apto lamping units 25

26 Accessories over plug for clamping unit oromant apto - lamping units TURN - EN Screw Locking washer Set screw Kantseal Ordering code (4x) (4x) (2x) O-ring O-ring (2x) D80-P over plug for adaptor Screw Ordering code (2x) O-ring D80-P oromant apto lamping units 26

27 TURN - EN Automatic clamping units oromant apto - lamping units On automatic clamping units, hydraulic pressure is used to activate the forward and backwards movement of the drawbar. t also gives the cutting unit a kick to free it from the clamping unit when it is to be changed. The clamping mechanism is mechanically self-locking i.e., the oil pressure is not applied during the cutting process. The units operate with a hydraulic pressure of 100 bar for size 4, 80 bar for sizes 5, 6, 8 and 10. All N 5000 clamping units uses segment clamping. The 5000 type clamping unit is designed for special adaptation to the machine. t is used in connection with manual push-button tool changing and in fully automatic installations with magazines and tool changers. Push button valve The push button operated valve is delivered ready to be installed in pockets at turret discs or tool blocks designed for hydraulically operated clamping units. As the valve is produced as a cartridge in one size, it is possible to machine the pocket and simply assemble the valve and lock it with a screw. For ordering, see spare parts and accessories. uild-in instructions Regarding detailed build-in instructions see the Metal cutting Technical guide, and/or contact your local Sandvik office. 1. Tool presence air 2. Probe contact 3. Air blast 4. oolant 5. Probe contact 6. oolant inlet 7. Air inlet tool presence system 8. Air blast inlet oromant apto lamping units 27

28 oromant apto - lamping units ydraulically operated clamping units TURN - EN D m min Type N5010 for coolant pressure up to 80 bar (1160 PS). Metric version Neutral style shown. Dimensions, mm oupling size Ordering code b 2 dm m D m min h 2 h 21 l c l 1z l 3 l 22 α 21 α 22 U 4 4-N N N N N ydraulically operated clamping units with probe contact D m min Type N5110 for coolant pressure up to 80 bar (1160 PS), and equipped with probe contacts Metric version Dimensions, mm Neutral style shown. oupling size Ordering code b 2 dm m D m min h 2 h 21 l c l 1z l 3 l 22 α 21 α N N N N oromant apto lamping units 28

29 TURN - EN ydraulically operated clamping units with etbreak oromant apto - lamping units D m min Type N5210 for coolant pressure over 100 bar (1450 PS). Metric version Dimensions, mm Neutral style shown. oupling size Ordering code b 2 dm m D m min h 2 h 21 l c l 1z l 3 l 22 α 21 α N N oromant apto required pressure: ydro-mechanical clamping units type 5000 lamping pressure oupling size ar PS Required oil flow in all cases: 6 l/min (1.6 gal/min) oromant apto lamping units 29

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31 TURN - EN oromant apto - Machine adapted clamping units Machine adapted clamping units These clamping units and driven tool holders are designed to fit specific turret interfaces. oromant apto olt on nterface - unique hole pattern for each machine brand. Quick hange oromant apto clamping units provide unrivalled performance, ensuring that machine utilization is optimized through reduced setup and production time. For machine type: Mazak, see page 38 Mori Seiki, see page 42 Doosan, see page 46 Nakamura Tome, see page 49 Okuma, see page 51 oromant apto - Machine adapted clamping units 31

32 oromant apto - Machine adapted clamping units ow to choose clamping unit TURN - EN nternal setup External setup oromant apto - Machine adapted clamping units 32

33 TURN - EN oromant apto - Machine adapted clamping units nternal setup External setup Right hand cutting unit Left hand cutting unit Right hand clamping unit Left hand clamping unit lockwise spindle rotation Anticlockwise spindle rotation oromant apto - Machine adapted clamping units 33

34 oromant apto - Machine adapted clamping units ode key for Machine adapted clamping units (MAU) TURN - EN 1 oromant apto size 6 Turret hole dia (mm) 4-40mm, 5-50mm 40, 50, 55, 60, 65, 68, 75, 85, Application T-Turning D-Driven 7 Turret interface version A,, V = VD style 3 and of clamping units 8 onfiguration L - Left R - Right N - Neutral 4 Type of operation E External (OD) - nternal (face/d) 5 Machine MZ Mazak MS - Mori Seiki NA - Nakamura OK - Okuma T - olt on turret (Doosan) For normal single clamping units, no coding DT = for main spindle and subspindle (two clamping units in one holder) ET = extended DE = extended for main spindle and subspindle (two clamping units in one holder) TT = for machine with half index turret (two clamping units in one holder) YT = for machines with Y axis (two clamping units in one holder) DY = for machines with Y axis (four clamping units in one holder) SS = for subspindle SP = short projection XT = two clamping units in one holder (change tools with X axis) 9 oolant supply (driven tools only) nternal and external (80bars) E External only oromant apto - Machine adapted clamping units 34

35 TURN - EN Machine adapted clamping units Turning oromant apto - Machine adapted clamping units External For machining with half index turret x-tr/le-xxxxx-tt For main spindle and sub spindle x-tr/le-xxxxx-dt Normal single clamping unit x-tr/le-xxxxx For machining with "Y" axis x-tr/le-xxxxx-yt Right hand style shown oromant apto - Machine adapted clamping units 35

36 oromant apto - Machine adapted clamping units Machine adapted clamping units Turning TURN - EN nternal Normal single clamping unit, right hand x-tr/l-xxxxx For sub spindle x-tr/l-xxxxx-ss hange tools with "X" axis x-tr/l-xxxxx-xt For machining with "Y" axis x-tr/l-xxxxx-yt For main spindle and sub spindle x-tr/l-xxxxx-dt For machining with half index turret x-tr/l-xxxxx-tt Right hand style shown oromant apto - Machine adapted clamping units 36

37 TURN - EN Driven tool holders oromant apto - Machine adapted clamping units External With internal and external coolant x-dne-xxxxx- With external coolant only x-dne-xxxxx-e nternal With internal and external coolant x-dn-xxxxx- With external coolant only x-dn-xxxxx-e Right hand style shown Adaptor for parting blades AP-TNE-xxxxx-25 oromant apto - Machine adapted clamping units 37

38 oromant apto - Machine adapted clamping units Machine adapted clamping units Mazak TURN - EN MZ68A Quick Turn Nexus Only for the optional 68A turret Metric version Dimensions, mm, inch dm m, size, mm oupling size Ordering code b 2 b 21 h 2 l 1z l tz U TR/LE-MZ68A TR/LE-MZ68A-DT TR/LE-MZ68A-TT TR/LE-MZ68A TR/LE-MZ68A-DT TR/L-MZ68A TR/L-MZ68A-DT TR/L-MZ68A-SS TR/L-MZ68A-TT TR/L-MZ68A TR/L-MZ68A-DT TR/L-MZ68A-SS Driven tool holders Dimensions, mm, inch dm m, size, mm oupling size Ordering code b 2 b 21 h 2 l 1x l 1z l 21 U DNE-MZ68A-E DNE-MZ68A-E DNE-MZ68A DNE-MZ68A DN-MZ68A-E DN-MZ68A-E DN-MZ68A DN-MZ68A Adaptor for parting blades Dimensions, mm, inch dm m, size, mm For blade size Ordering code b 2 b 21 f 1 h 2 l 21 U AP-TNE-MZ68A Spare parts for machine adapted clamping units can be downloaded Online catalogues Download catalogues R = Right hand, L = Left hand N = Neutral N = Neutral oromant apto - Machine adapted clamping units 38

39 TURN - EN Machine adapted clamping units Mazak MZ68 For Quick Turn Smart 200 machines QTS200M Metric version oromant apto - Machine adapted clamping units Dimensions, mm, inch dm m, size, mm oupling size Ordering code b 2 h 2 l 1x l 1z U TR/LE-MZ TR/L-MZ Driven tool holders Dimensions, mm, inch dm m, size, mm oupling size Ordering code b 2 h 2 l 1x l 1z U DNE-MZ68-E DNE-MZ DN-MZ68-E DN-MZ Machine models: Quick Turn Smart 200M R = Right hand, L = Left hand N = Neutral A Spare parts for machine adapted clamping units can be downloaded Online catalogues Download catalogues oromant apto - Machine adapted clamping units 39

40 oromant apto - Machine adapted clamping units Manually operated clamping units VD external Machine adapted MAZAK MZ50V TURN - EN Note: Maximum coolant pressure is 80 bar (PS 1160) Metric version VD internal Machine adapted Right hand style shown. Left hand style reflected. Dimensions, mm, inch dm m, size, mm oupling size Ordering code b 2 b 21 h 2 l 1x l 1z U TR/LE-MZ50V R = Right hand, L = Left hand MAZAK MZ50V Note: Maximum coolant pressure is 80 bar (PS 1160) Metric version Right hand style shown. Left hand style reflected. Dimensions, mm, inch dm m, size, mm oupling size Ordering code b 2 b 21 h 2 l 1x l 1z l tz U TR/L-MZ50V R = Right hand, L = Left hand Note! Tighten the screw with a torque wrench. For information, see Turning tools catalogue. Spare parts for machine adapted clamping units can be downloaded Online catalogues Download catalogues oromant apto - Machine adapted clamping units 40

41 TURN - EN Driven tool holders Machine adapted MAZAK MZ50V oromant apto - Machine adapted clamping units External With internal and external coolant 5-DNE-MZ50V- With external coolant only 5-DNE-MZ50V-E nternal With internal and external coolant 5-DN-MZ50V- With external coolant only 5-DN-MZ50V-E Dimensions, mm, inch dm m, size, mm oupling size Ordering code b 2 h 2 l 1x l 1z l tz U DNE-MZ50V-E DNE-MZ50V DN-MZ50V-E DN-MZ50V N = Neutral Machine models for MZ50V: QUK TURN NEXUS, 300, 350, 400, 450, M, MY YPER QUADREX 450M SLANT TURN NEXUS 500, 550M MEA TURN NEXUS 900M Spare parts for machine adapted clamping units can be downloaded Online catalogues Download catalogues oromant apto - Machine adapted clamping units 41

42 oromant apto - Machine adapted clamping units Which toolholder fits to which Mori Seiki machine for MS 40A, MS 60A, MS 75A and MS 110A TURN - EN MS40A turret interface Machine model Article code DuraTurn 2050, 2550 M NL 1500, 2000 (20 stn.) NT 1000, NTX 1000, 2000 NT 3100, 3150, 3200 NZ, NZX 1500, TR/LE-MS40A x x x x x 4-TR/LE-MS40A-DT x x x x 4-TR/LE-MS40A-YT x x 4-TR/L-MS40A x x x x x 4-TR/L-MS40A-SS x 4-TR/L-MS40A-YT x x 3-DNE-MS40A- x x x x x 4-DNE-MS40A-E x x x x x 4-DN-MS40A-E x x x x x 4-DN-MS4OA- x x x x x AP-TNE-MS40A-25 x x x x x 4-TR/L-MS40A-DT x x x MS60A turret interface Machine model NL, NLX (10/12 stn.) (M/ Y/ SM/ Y) NT 4200, 4250 (12 stn.) NT 4300, 5400 (10 stn.) NZL 2500 Article code 4-TR/LE-MS60A x x x x 5-TR/LE-MS60A x x x x 4-TR/LE-MS60A-DT x x x 5-TR/LE-MS60A-DT x x x 4-TR/LE-MS60A-YT x x 4-TR/L-MS60A x x 5-TR/L-MS60A x x 4-TR/L-MS60A-SS x x 5-TR/L-MS60A-SS x x 4-TR/L-MS60A-XT x x 4-DNE-MS60A-E x x x x 4-DNE-MS60A- x x x x 5-DNE-MS60A-E x x x x 4-DN-MS60A-E x x x x 4-DN-MS6OA- x x x x 5-DN-MS60A-E x x x x 5-DN-MS60A- x x x x AP-TNE-MS60A-25 x x x x 5-TR/L-MS60A-DT x MS75A turret interface Machine model Article code NZX TR/LE-MS75A x 6-TR/L-MS75A x 5-DNE-MS75A-E x 5-DNE-MS75A- x 5-DN-MS75A-E x MS110A turret interface Machine model Article code NZX TR/LE-MS110A x 6-TR/L-MS110A x 6-DNE-MS110A-E x 6-DNE-MS110A- x 6-DN-MS110A-E x 6-DN-MS110A- x oromant apto - Machine adapted clamping units 42

43 TURN - EN Machine adapted clamping units Mori Seiki 40 oromant apto - Machine adapted clamping units Metric version Dimensions, mm, inch dm m, size, mm oupling size Ordering code b 2 b 21 h 2 l 1x l 1x1 l 1x2 l 1z l 21 l tz h 1y U TR/LE-MS40A TR/LE-MS40A-DT TR/LE-MS40A-YT TR/L-MS40A TR/L-MS40A-DT TR/L-MS40A-SS TR/L-MS40A-YT R = Right hand, L = Left hand Driven tool holders Dimensions, mm, inch dm m, size, mm oupling size Ordering code b 2 b 21 h 2 l 1x l 1z l 21 U DNE-MS40A-E DNE-MS40A DN-MS40A-E DN-MS40A Adaptor for parting blades Dimensions, mm, inch dm m, size, mm For blade size Ordering code b 2 b 21 b 22 f 1 l 21 U AP-TNE-MS40A N = Neutral N = Neutral Spare parts for machine adapted clamping units can be downloaded Online catalogues Download catalogues oromant apto - Machine adapted clamping units 43

44 oromant apto - Machine adapted clamping units Machine adapted clamping units Mori Seiki 60 TURN - EN Metric version Dimensions, mm, inch dm m, size, mm oupling size Ordering code b 2 b 21 h 2 l 1x l 1x1 l 1x2 l 1z l 21 l tz h 1y U TR/LE-MS60A TR/LE-MS60A-DT TR/LE-MS60A-YT TR/LE-MS60A TR/LE-MS60A-DT TR/L-MS60A TR/L-MS60A-SS TR/L-MS60A-XT TR/L-MS60A TR/L-MS60A-DT TR/L-MS60A-SS R = Right hand, L = Left hand Driven tool holders Dimensions, mm, inch dm m, size, mm oupling size Ordering code b 2 b 21 h 2 l 1x l 1z l 21 U DNE-MS60A-E DNE-MS60A-E DNE-MS60A DN-MS60A-E DN-MS60A-E DN-MS60A DN-MS60A Adaptor for parting blades N = Neutral Dimensions, mm, inch dm m, size, mm For blade size Ordering code b 2 b 21 b 22 f 1 h 2 l 21 U AP-TNE-MS60A N = Neutral Spare parts for machine adapted clamping units can be downloaded Online catalogues Download catalogues oromant apto - Machine adapted clamping units 44

45 TURN - EN Machine adapted clamping units Mori Seiki 75A oromant apto - Machine adapted clamping units Metric version Dimensions, mm, inch dm m, size, mm oupling size Ordering code b 2 b 21 h 2 l 1x l 1z l tz U TR/LE-MS75A TR/L-MS75A R = Right hand, L = Left hand Driven tool holders Dimensions, mm, inch dm m, size, mm oupling size Ordering code b 2 h 2 l 1x l 1z l tz U DNE-MS75A-E DNE-MS75A DN-MS75A-E DN-MS75A Machine adapted clamping units Mori Seiki 110A Metric version Dimensions, mm, inch dm m, size, mm oupling size Ordering code b 2 h 2 l 1x l 1z l tz U TR/LE-MS110A TR/L-MS110A Driven tool holders Dimensions, mm, inch dm m, size, mm oupling size Ordering code b 2 h 2 l 1x l 1z l tz U DNE-MS110A-E DNE-MS110A DN-MS110A-E DN-MS110A N = Neutral R = Right hand, L = Left hand N = Neutral Spare parts for machine adapted clamping units can be downloaded Online catalogues Download catalogues oromant apto - Machine adapted clamping units 45

46 oromant apto - Machine adapted clamping units Which toolholder fits to which Doosan machine for MT65A, MT75A and MT85A TURN - EN Doosan MT65 Article code Doosan Puma 2100, 2600, 3100 M/MS/Y/SY 12ST MT65 Doosan Puma 2100, 2600 M/MS/Y/SY 24ST MT65 Doosan Puma TT2000, 2500 MS/SY Doosan Puma MX2000, 2500, 2600 T/ST/SY Doosan Puma 300 M/MS 4-TR/LE-T65A x x x 4-TR/LE-T65A-DT x x x x x 4-TR/LE-T65A-TT x 4-TR/LE-T65A-YT x x x 4-TR/L-T65A x x 4-TR/L-T65A-SS x x 4-DNE-T65A-E x x x x x 4-DNE-T65A- x x x x x 4-DN-T65A-E x x x x 4-DN-T65A- x x x x AP-TNE-T65A-25 x x x x x Doosan MT75 Article code Doosan Puma 400, 480 M/LM Doosan Puma VT750 M, Doosan Puma V550 M M-2SP 5-TR/LE-T75A x x x 5-TR/L-T75A x x 5-DNE-T75A-E x x x 5-DNE-T75A- x x x 5-DN-T75A-E x x x 5-DN-T75A- x x x Doosan MT85 Article code Doosan Puma 600, 700, 800M Doosan Puma VT900M 6-TR/LE-T85A x x 6-TR/L-T85A x x 6-DNE-T85A-E x x 6-DNE-T85A- x x 6-DN-T85A-E x x 6-DN-T85A- x x oromant apto - Machine adapted clamping units 46

47 TURN - EN Machine adapted clamping units MT65 common interface e.g. Doosan oromant apto - Machine adapted clamping units Metric version Dimensions, mm, inch dm m, size, mm oupling size Ordering code b 2 b 21 h 2 l 1x l 1z l tz U TR/LE-T65A TR/LE-T65A-DT TR/LE-T65A-TT TR/LE-T65A-YT TR/L-T65A TR/L-T65A-SS R = Right hand, L = Left hand Driven tool holders Dimensions, mm, inch dm m, size, mm oupling size Ordering code b 2 b 21 h 2 l 1x l 1z l tz U DNE-T65A-E DNE-T65A DN-T65A-E DN-T65A N = Neutral Adaptor for parting blades Dimensions, mm, inch dm m, size, mm oupling size Ordering code b 2 b 21 f 1 h 2 l21 U AP-TNE-T65A N = Neutral Spare parts for machine adapted clamping units can be downloaded Online catalogues Download catalogues oromant apto - Machine adapted clamping units 47

48 oromant apto - Machine adapted clamping units Machine adapted clamping units MT75 common interface e.g. Doosan TURN - EN Metric version Dimensions, mm, inch dm m, size, mm oupling size Ordering code b 2 b 21 h 2 l 1x l tz U TR/LE-T75A TR/L-T75A Driven tool holders Dimensions, mm, inch dm m, size, mm oupling size Ordering code b 2 b 21 h 2 l 1x l tz U DNE-T75A-E DNE-T75A DN-T75A-E DN-T75A R = Right hand, L = Left hand N = Neutral MT85 common interface e.g. Doosan Metric version Dimensions, mm, inch dm m, size, mm oupling size Ordering code b 2 b 21 h 2 l 1x l 1z l tz U TR/LE-T85A TR/L-T85A R = Right hand, L = Left hand Driven tool holders Dimensions, mm, inch dm m, size, mm oupling size Ordering code b 2 b 21 h 2 l 1x l 1z l tz U DNE-T85A-E DNE-T85A DN-T85A-E DN-T85A N = Neutral Spare parts for machine adapted clamping units can be downloaded Online catalogues Download catalogues oromant apto - Machine adapted clamping units 48

49 TURN - EN oromant apto - Machine adapted clamping units Which toolholder fits to which Nakamura-Tome NA55A and NA65A Nakamura Tome NA55A Article code Nakamura-Tome WT-150, WT-250 Nakamura-Tome Super NT, NTM 3 Nakamura-Tome Super NTX Nakamura-Tome S- 200, S-250 Nakamura-Tome TW-10, TW-20 (16 stn.) 4-TR/LE-NA55A x x x x x 4-TR/LE-NA55A-DT x x x 4-TR/L-NA55A x x x x 3-DNE-NA55-E x x x x x 3-DNE-NA55- x x x x x 3-DN-NA55A-E x x x x 3-DN-NA55A- x x x x Nakamura Tome NA65A Nakamura-Tome Nakamura-Tome TW-20 Nakamura-Tome S- Article code Nakamura-Tome WT-300 Super NTX (12 stn.) TR/LE-NA65A x x x x 4-TR/LE-NA65A-DT x x x 4-TR/L-NA65A x x x x 4-DNE-NA65A-E x x x x 4-DNE-NA65A- x x x x 4-DN-NA65A-E x x x x 4-DN-NA65A- x x x x oromant apto - Machine adapted clamping units 49

50 oromant apto - Machine adapted clamping units Machine adapted clamping units Nakamura Tome NA55A TURN - EN Metric version Dimensions, mm, inch dm m, size, mm oupling size Ordering code b 2 b 21 h 2 l 1x l 1z l tz U TR/LE-NA55A TR/LE-NA55A-DT TR/L-NA55A R = Right hand, L = Left hand Driven tool holders Dimensions, mm, inch dm m, size, mm oupling size Ordering code b 2 b 21 h 2 l 1x l 1z l tz U DNE-NA55A-E DNE-NA55A DN-NA55A-E DN-NA55A Nakamura Tome NA65A N = Neutral Metric version Dimensions, mm, inch dm m, size, mm oupling size Ordering code b 2 b 21 h 2 l 1x l 1z l tz U TR/LE-NA65A TR/LE-NA65A-DT TR/L-NA65A R = Right hand, L = Left hand Driven tool holders Dimensions, mm, inch dm m, size, mm oupling size Ordering code b 2 b 21 h 2 l 1x l 1z l tz U DNE-NA65A-E DNE-NA65A DN-NA65A-E DN-NA65A N = Neutral Spare parts for machine adapted clamping units can be downloaded Online catalogues Download catalogues oromant apto - Machine adapted clamping units 50

51 TURN - EN Machine adapted clamping units Okuma OK60A Metric version oromant apto - Machine adapted clamping units Dimensions, mm, inch dm m, size, mm oupling size Ordering code b 2 b 21 h 2 l 1x l tz h 1y U TR/LE-OK60A TR/LE-OK60A-DT TR/LE-OK60A-YT TR/L-OK60A Driven tool holders Dimensions, mm, inch dm m, size, mm oupling size Ordering code b 2 b 21 h 2 l 1x l 1z l tz U DNE-OK60A-E DNE-OK60A DN-OK60A-E DN-OK60A R = Right hand, L = Left hand N = Neutral A Adaptor for parting blades Dimensions, mm, inch dm m, size, mm oupling size Ordering code b 2 b 21 f 1 h 2 U AP-TNE-OK60A N = Neutral Machine models for OK60A: L2000 EX L2500EX L3000EX Spare parts for machine adapted clamping units can be downloaded Online catalogues Download catalogues oromant apto - Machine adapted clamping units 51

52 Adaptors for solid boring bars 131 oromant apto - Adaptors for turning tools TURN - EN Metric pilot l 1 = programming length Dimensions, mm oupling size Ordering code oolant 1) dm t 2) D 5m D 1 l 1 l 3 l ) 1 = coolant through centre 2) Tolerance = nch pilot l 1 = programming length Dimensions, inch oupling size Ordering code oolant 1) dm t 2) D 5m D 1 l 1 l 3 l ) 1 = coolant through centre 2) Tolerance = oromant apto Adaptors for turning tools 52

53 TURN - EN lanks for production of cutting units oromant apto - Adaptors for turning tools oromant apto blanks have a ''soft'' front, which allows machining of special shapes. The material is 25 RMo4, low alloy steel. Tensile strength 700 N/mm Equilibrium temperature: ooling medium: Polymer Tempering: 1 hour 200 Note: f localized hardening is required, induction type hardening is to be used. Max. hardness which can be attained with this material 50 R. Dimensions, millimeter, inch (mm, in.) D 5m D 5m D 1 D 1 l 7 l 7 l 21 l 21 oupling size Ordering code mm in. mm in. mm in. mm in. 3 3-NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR oromant apto Adaptors for turning tools 53

54 Extension adaptor oromant apto - Adaptors for rotating tools TURN - EN oupling size Dimensions, millimeter, inch (mm, in.) l 1 = programming length 1) mm in. mm in. mm in. Machine side Tool side Ordering code oolant D 5m A A A A A A A A A A ) 1 = coolant through centre D 5m D 5t D 5t l 1 l 1 U Short version, for segment clamping only Note! Not possible to use together with basic holders using centre bolt clamping. l 1 = programming length oupling size Dimensions, millimeter, inch (mm, in.) Machine side Tool side Ordering code oolant 1) D 5m mm D 5m in. D 5t mm D 5t in. l 1 mm l 1 in. U ) 1 = coolant through centre oromant apto Adaptors for rotating tools 54

55 TURN - EN Reduction adaptor oromant apto - Adaptors for rotating tools Design 1 Design 2 l 1 = programming length oupling size Dimensions, millimeter, inch (mm, in.) D 5m Design Machine side Tool side Ordering code oolant 1) mm D5m D 5t in. mm D5t l 1 l 1 l 3 l 3 in. mm in. mm in. α 21 U A A A A A A A A A A A A A A ) 1 = coolant through centre Short version, for segment clamping only oupling size Note! Not possible to use together with basic holders using centre bolt clamping. Dimensions, millimeter, inch (mm, in.) l 1 = programming length 1) mm in. mm in. mm in. mm in. Machine side Tool side Ordering code oolant D 5m ) 1 = coolant through centre D 5m D 5t D 5t l 1 l 1 l 3 l 3 U oromant apto Adaptors for rotating tools 55

56 Reduction adaptor 180 rotated polygon Short version, for segment clamping only R oromant apto - Adaptors for rotating tools TURN - EN Note! Not possible to use together with basic holders using centre bolt clamping. l 1 = programming length oupling size Dimensions, mm, inch Machine side Tool side Ordering code oolant 1) D 5m D 5t l 1 U R R R ) 1 = coolant through centre Reduction adaptor 180 rotated polygon Short version, for segment clamping only R Note! Not possible to use together with basic holders using centre bolt clamping. l 1 = programming length oupling size Dimensions, mm, inch Machine side Tool side Ordering code oolant 1) D 5m D 5t l 1 l 3 U R ) 1 = coolant through centre oromant apto Adaptors for rotating tools 56

57 TURN - EN oromant apto short adaptor for exchangeable head Without gripper grooves for manual tool change in turning centres oromant apto - Adaptors for rotating tools x-391.e x-a391.e Metric version l 1 = programming length Dimensions, mm oromant apto size oupling size Ordering code oolant 1) D 5m D 5t l 1 l 3 U 3 E E E E E E E E E E E E E E E E nch version Dimensions, inch oromant apto size oupling size Ordering code oolant 1) D 5m D 5t l 1 l 3 V 3 E10 3-A391.E E12 3-A391.E E10 4-A391.E E12 4-A391.E E16 4-A391.E E10 5-A391.E E12 5-A391.E ) 1 = coolant through centre For complete assortment of adaptors and cutting heads for oromill 316, see chapter D and in Main catalogue for milling, drilling and boring tools. Main spare parts Torque value Torque range oupling size Key Torque wrench head 1) Torque wrench head for 2-edge end mill 1) Nm n-lbs Torque wrench 1) Nm n-lbs E E E ) Accessories, must be ordered separately Note! The nut is not a standard ER nut and therefore not exchangeable with the spare part series X. The nut is always included in the package oromant apto Adaptors for rotating tools 57

58 ER collet chuck adaptor, short For driven tool holders No gripper grooves DN 6499/ P alanced by design oromant apto - Adaptors for rotating tools Accessories Not delivered with the tool, must be ordered separately See Main catalogue for milling, drilling and boring tools. TURN - EN Short design oromant apto short (for manual tool change in turning centres) Note: For segment clamping only. an't be used in basic holders and extensions/ reductions. Not for automatic tool change as have no gripper grooves Dimensions, millimeter, inch (mm, in.) dm t dm t dm t dm t oupling D 5m D 5m min min max max D 21 D 21 l 3 l 3 l 21 l 21 size Ordering code oolant 1) mm in. mm in. mm in. mm in. mm in. mm in. U ollet alanced size by design ER ER ER ER 32 P 1) 1 = coolant through centre oromant apto Adaptors for rotating tools 58

59 TURN - EN Tap adaptors ollet type with external coolant supply oromant apto - Adaptors for rotating tools Short design, floating for turning centres Without gripper grooves for manual tool change Note: Only for segment clamping. l 1 = programming length Tap range Tap shank dimensions, mm, inch Dimensions, mm, inch min max oupling dm m k size Ordering code oolant 1) min max min max D 5m D 1 D 21 l 1 l 3 l 21 - z + z U Torque Nm 2) M4 M A 3) M4 M M4 M A 3) M4 M M4 M A M4 M M5 M A 3) M5 M M5 M A M5 M ) 0 = no coolant 2) Max allowed tightening torque 3) For Driven Tool olders. Without slots for gripper. ollets must be ordered separately, see below. ollets Ordering code ollet size dm m mm (inch) Shank 1) DN 374 Suitable for: ( ) A-OZ 421 M4-M8 (0-1/4) x xxxa ( ) A-OZ 422 M6-M12 (1/4-9/16)...01 xxxa ( ) A-OZ 440 M5-M10 (0-1/4)...02 xxxa ( ) A-OZ 443 M7-M16 (5/16-5/8)...02 xxxa ( ) A-OZ 461 M10-M16 (9/16-3/4)...03 xxxa ( ) A-OZ 462 M20-M30 (13/16-1 1/8)...03 xxxa 1) For other standards, check shank dimensions k and dm m oromant apto Adaptors for rotating tools 59

60 57

61 TURN - EN ndex for accessories and spare parts Accessories Fixtures rease nipple Page Pre-measuring fixture Master setting gauges Page Push button operated valve 64 Alignment tool 72 Assembly tool 64 Extension key, entre bolt clamping 65 Torque wrench for tool changing 65 Tightening torque recommendations 66 Extracting tool for clamping units 67 Tools for disassembling polygon socket over plug alancing tool assettes with tapered polygon seating 69 oolant tubes for oromant apto 68 Spare parts Page Manually operated clamping units Type 2085 Type Type Type Type Round shank type 77 VD Angled design, DN VD Straight design, DN D external D internal ydraulically operated clamping units Type Type Type 5210 oromant apto adaptors 89 oromant apto adaptor for solid boring bar Extension/reduction adaptors ollet chuck adaptors 93 Tap adaptors 94 For spare parts for oromant apto multi-task machining tools, see chapter ndex for accessories and spare parts 61

62 Accessories Assembly fixture for mounting and dismounting of modular tools TURN - EN Fixture body Fixture body Ordering code: Ordering code: Ordering code Ordering code Sleeve For holder type, size Flange ollar For holder type, size oromant apto Size oromant apto Size oromant apto Size oromant apto Size oromant apto Size oromant apto Size oromant apto Size oromant apto Size oromant apto Size oromant apto Size oromant apto Size * oromant apto Size 10 and 8X A05 SK 50 Form A/ A05 SK 50 Form A A06 SK 63 Form A/ A06 SK 63 Form A A08 SK 80 Form A/ A08 SK 80 Form A A10 SK 100 Form A/ A10 SK 100 Form A MAS-T 50/AT/SO A12 SK 125 Form A MAS-T 30/AT/SO MAS-T MAS-T 40/AT/SO MAS-T MAS-T PLUS, MAS T PLUS, MAS T DN 69871/40, ANS SO7388/1-40, AT DN 69871/50, ANS SO7388/1-50, AT PLUS DN69871/1-40, PLUS 7388/1-40, AT PLUS DN69871/1-50, PLUS 7388/1-50, AT DN /NMT DN /NMT Varilock size Varilock size Varilock size 80 Note: Key is delivered with the sleeve. Assembly fixture * ombined collar/flange for 10 and 8X Fixture for maintenance of tools with oromant apto and SK couplings hoose flange, collar and sleeve to suit tool to be assembled. hoose sleeve to suit coupling. The fixture should be fastened to the bench with three socket head screws (not delivered with fixture) Accessories 62

63 TURN - EN Assembly fixture Accessories for assembling and dismantling basic holders Pneumatically operated Note! Assembly fixture xx includes foot pedal. nstructions are enclosed with fixture. Air supply of 6 bar (85 lbs/in 2 ) is required. Size Ordering code Dimensions, mm, inch Taper SK d b D 21 D 22 l 21 l 22 l 23 l 24 l 25 l x1 l x2 l y1 l y2 U Accessories 63

64 rease nipple Accessories Push button operated valve TURN - EN Size Ordering code Requirement specifications: Working pressure: max. 100 bar For information about pocket dimensions, see Metalcutting Technical guide or contact your nearest Sandvik oromant representative. Ordering code: -POV-01 Assembly tool Tool for assembly/disassembly of clamping mechanism for clamping unit type N2000 oromant apto size Ordering code 3-AT AT AT Assembly tools All these accessories are supplied to separate order, and we recommend that they are ordered with the first oromant apto parts oupling size Retaining nut spanner Extension key Torque wrench TK TK TK TK TK-04 Accessories 64

65 TURN - EN Extension key, entre bolt clamping Accessories -TK Nm ft-lbs Recommended clamping torque Ordering code Key adaptor size Spare parts Torque wrench oupling size Nm ft-lbs l mm(inch) mm Key adaptor TK (26.9) Torque wrench for tool changing -TK Nm ft-lbs -TK Nm ft-lbs -TK-03 Recommended Ordering code clamping torque Key Torque wrench Spare parts adaptor size oupling size Nm ft-lbs l mm(inch) mm Key adaptor T-TK TK TK TK TK TK (21.6) To be calibrated according to SO 6789, accuracy within 4% Accessories 65

66 Accessories Tightening torque recommendations TURN - EN oromant apto tightening torque: Manual clamping units type N2000 and N3000 oupling size Torque Nm ft-lbs oromant apto tightening torque: Manual clamping units and driven tool holders with camshaft mechanism oupling size Torque ft-lbs Nm oromant apto required pressure: ydro-mechanical clamping units type 5000 lamping Ejecting oupling size Pressure bar (PS) Pressure bar (PS) (1450) 100 (1450) 5 80 (1160) 80 (1160) 6 80 (1160) 80 (1160) 8 80 (1160) 80 (1160) (1160) 80 (1160) Required oil flow in all cases: 6 l/min oromant apto basic holders entre bolt clamping oupling size Torque Nm ft-lbs Accessories 66

67 TURN - EN Extracting tool for disassembling the polygon socket on manual and automatic clamping units Accessories oupling size Ordering code 3 -ET ET ET-02 Extracting tool Withdrawal tool 6 -ET ET-02 Note: Withdrawal tool to be ordered separately. Withdrawal tool To remove polygone sleeve from clamping units can be used together with -ET-01/02 oupling size Ordering code Spare parts entre screw Peripheral screw 3 3-WDT-01M WDT-01M WDT-01M WDT-01M WDT over plug oupling size Ordering code Manual unit Automatic unit Type P-01-3-P P-01 4-PA-01 4-P P-01 5-PA-01 5-P P-01 6-PA P-01 8-PA PA-01 - alancing tool oupling size Ordering code AT AT AT AT AT AT - 01 Accessories 67

68 Accessories oolant tubes for oromant apto TURN - EN x-t for oromant apto The requirement for use of coolant tubes is machine related, see machine information before installing. Ensure the clamping device and/or machine are able to accept/ handle the coolant tube before using. Mount Dismount Please refer to M/ manual Safe control The safe control is used for measuring the clamping force of a machine s clamping system. f the clamping force is too low, the dynamic reaction beween spindle and tool deteriorates. ontact your local Sandvik representative for more information. Accessories 68

69 TURN - EN assettes with tapered polygon seating Accessories Aluminium cassette blanks Plastic storage cassettes (red) igh grade plastic in-machine tool storage (black) Dimensions, mm, inch oupling size Ordering code b 21 D 21 h 2 l 2 l 21 l 22 All plastic cassettes conforming to hole pattern 17 mm, 20 mm, 25 mm and 1'' igh grade plastic. Red colour. To be used: alone for upright storage with mechanism type PL-01 for horizontal or upright position igh grade re-inforced black plastic. For inmachine tool storage with mechanism AL Aluminium cassette blanks for individual adaptation. To be used with AL Accessories 69

70 Accessories Locking mechanism for casettes TURN - EN -PL-01 Passive locking mechanism For vertical upwards and horizontal storage. NEVER upside down storage. -AL-01 Active locking mechanism For storage at all angles: vertical upwards and downwords or horizontal. oupling size Ordering code Pull action force, N Pull action force, lbs 4 4-PL entral passive locking mechanism. Spring loaded 5 5-PL clamping. Fits directly into all cassettes type PL PL oupling size Ordering code Rec. max. tool weight, kg Rec. max. tool weight, lbs 4 4-AL Active locking mechanism mechanical push action. 5 5-AL Fits directly into all cassettes type 5000/ AL AL AL Accessories 70

71 TURN - EN Pre-measuring fixture for oromant apto cutting units Accessories The precision of the oromant apto coupling ensures excellent repeatability when changing the same tool unit. This accuracy can be utilized in many ways, for example, in manual changing, the cutting edge indexing takes place outside the machine, where the edge positions can be checked in two co-ordinates on Sandvik's new pre-measuring fixture. When the pre-measured unit is returned to the clamping unit in the turret, the edge deviation is compensated for through the machine control offset. The fixture can be used with any dial indicator and preferably, a surface plate, but Sandvik recommend an indicator with a zero-set switch and a contact stylus. asic package You may already have the required measuring equipment in your shop all you need is the measuring kit: Pre-measuring unit olding plate (anchor for tightening) Master Pre-measuring unit Dimensions, mm (inch) oupling size Ordering code A 3 3-PMU-01M 65 (2.56) 85 (3.35) 44 (1.79) 4 4-PMU-01M 77 (3.03) 94 (3.70) 54 (2.13) 5 5-PMU-01M 94 (3.70) 130 (5.12) 70 (2.76) 6 6-PMU (4.40) 135 (5.31) 90 (3.54) 8 8-PMU (5.24) 150 (5.91) 106 (4.17) olding plate Spare parts 1 2 oupling size Ordering code Stud Screw 3 8 -P Accessories 71

72 Accessories Master setting gauges TURN - EN hecking position for grippers Spindle orientation The oromant apto system guarantees exceptional, repeatable accuracy but this is of little use unless the various other components in the total machining process are correctly and accurately positioned. oromant offers a range of axial and centre height master setting gauges for the various coupling sizes which are strongly recommended for setting important parameters such as: Tool presetting Tool post centre line omponent fixture geometric control - The centre line of the tool post - Spindle orientation - The position of the tool for grippers - Tool centre height and cutting edge position (f 1 and l 1 dimensions). auges can be used in a pre-measuring fixture - omponent fixtures Axial gauge Master setting gauges MAS-11 Ordering code Dimensions, mm (inch) oupling size D g 3 3-MAS (.98) 160 (6.30) 4 4-MAS (.98) 160 (6.30) 5 5-MAS (1.26) 210 (8.27) 6 6-MAS (1.57) 315 (12.40) 8 8-MAS (1.57) 315 (12.40) MAS (2.362) 420 (16.535) l g entre height gauge Master setting gauges MAS-01 (Polygon) ripper groove Alignment tool Ordering code Dimensions, mm (inch) oupling size f g l g D g 3 3-MAS (.87) 40 (1.57) 34 (1.34) 4 4-MAS (1.06) 50 (1.97) 42 (1.65) 5 5-MAS (1.38) 60 (2.36) 52 (2.05) 6 6-MAS (1.77) 65 (2.56) 65 (2.56) 8 8-MAS (2.17) 80 (3.15) 82 (3.23) MAS (2.559) 100 (3.937) 102 (4.016) Ordering code Spare parts This tool is used to check the Automatic Tool hange positioning tolerance between the gripper arm and magazine and the clamping unit/spindle. f the tolerance is not achieved the result can be abnormal wear on cutting tool or oromant apto interface, wrong clamping, dropped tools, personal injuries etc. nstructions and tolerances are available in the box together with the tool. 1 2 oupling size Tool auge pin auge pin 4 4-AMT AMT AMT AMT AMT Accessories 72

73 TURN - EN Manually operated clamping units Type 2085 Spare parts - oromant apto - Turning The spring, item 15g, should be used only when mounting draw bar set in old design clamping units, where the spring must be placed inside the plain bearing as shown on the picture. Plain bearing Draw bar hole, old design oupling size Sleeve Screw (4 x) Plain bearing Locking washer Screw Plain bearing am shaft oupling size Screw Plug Wedge inch version Wedge metric version Screw inch version Screw metric version oupling size Torque wrench 2) ompression spring Lock screw inch Rest button 1) inch version Draw bar set 3 T-TK TK TK Draw bar set parts 15a 15b 15c 15d 15e 15f 15g oupling size Spiral retaining ring older set (set of 2) Segment (set of 6) O-ring Flat wire spring O-ring ompression spring ) Not shown on picture. 2) Accessories, must be ordered separately Spare parts oromant apto Turning 73

74 Spare parts - oromant apto - Turning Manually operated clamping units Type 2000 TURN - EN older set Segment Size Drawbar lamping screw (set of 2) Ring Support pin (set of 6) Thread ring O-ring Size O-ring O-ring Screw lind plug irclip width Spring Key for clamping screw (mm) (8.0) (10.0) (12.0) Type Size Shank code lamping screw Plug O-ring Retaining ring Key for clamping screw (mm) (8.0) (10.0) ) (10.0) (12.0) 1) f you shorten the clamping unit use clamping screw Spare parts oromant apto Turning 74

75 TURN - EN Manually operated clamping units Type 2080 Spare parts - oromant apto - Turning The spring, item 17g, should be used only when mounting draw bar set in old design clamping units, where the spring must be placed inside the plain bearing as shown on the picture. Plain bearing Draw bar hole, old design Size Sleeve Screw (4 x) Parallel pin Plain bearing Locking washer Screw Plain bearing am shaft nch clamping unit Size Screw Locating pin Dowel pin (Right hand clamping unit) Adaptor (Left hand clamping unit) Adaptor R M L M R A L A R A L A R A L A R A L A Metric clamping unit Size (Right hand clamping unit) Adaptor (Left hand clamping unit) Adaptor Screw Plug Torque wrench 1) ompression spring 3 R L T-TK R A L A TK R A L A TK R L TK Draw bar set parts 17 17a 17b 17c 17d 17e 17f 17g Size Draw bar set Spiral retaining ring older set (set of 2) Segment (set of 6) O-ring Flat wire spring O-ring ompression spring ) Accessories, must be ordered separately Spare parts oromant apto Turning 75

76 Spare parts - oromant apto - Turning Manually operated clamping units Type 2090 TURN - EN The spring, item 16g, should be used only when mounting draw bar set in old design clamping units, where the spring must be placed inside the plain bearing as shown on the picture. Plain bearing Draw bar hole, old design Size Sleeve Screw (4 x) Parallel pin Plain bearing Locking washer Screw Plain bearing Size am shaft Screw Locating pin Dowel pin Screw O-ring Torque wrench 1) T-TK TK TK TK TK Size ompression spring Draw bar set Draw bar set parts 16a 16b 16c 16d 16e 16f 16g Spiral retaining older set (set Segment Size ring of 2) (set of 6) O-ring Flat wire spring O-ring ompression spring ) Accessories, must be ordered separately Spare parts oromant apto Turning 76

77 TURN - EN Manually operated clamping units Round shank Spare parts - oromant apto - Turning Type 2035/ 2045/ 2055/ 2065 The spring, item 14g, should be used only when mounting draw bar set in old design clamping units, where the spring must be placed inside the plain bearing as shown on the picture. Plain bearing Draw bar hole, old design Size Sleeve Screw (4 x) Parallel pin Plain bearing ush Locking washer Screw ) spring Draw bar set Size Plain bearing am shaft Screw Plug Torque wrench ompression T-TK TK TK TK Draw bar set parts 14a 14b 14c 14d 14e 14f 14g Size Spiral retaining ring older set (set of 2) Segment (set of 6) O-ring Flat wire spring O-ring ompression spring ) Accessories, must be ordered separately Spare parts oromant apto Turning 77

78 Spare parts - oromant apto - Turning Manually operated clamping units VD Angled design DN Type 2030/ 2040/ 2050/ 2060 TURN - EN The spring, item 12g, should be used only when mounting draw bar set in old design clamping units, where the spring must be placed inside the plain bearing as shown on the picture. Plain bearing Draw bar hole, old design Size Sleeve Screw (4 x) Parallel pin Plain bearing Locking washer Screw ) spring Draw bar set Size Plain bearing am shaft Screw Torque wrench ompression T-TK TK TK TK Draw bar set parts 12a 12b 12c 12d 12e 12f 12g Size Spiral retaining ring older set (set of 2) Segment (set of 6) O-ring Flat wire spring O-ring ompression spring ) Accessories, must be ordered separately Spare parts oromant apto Turning 78

79 TURN - EN Manually operated clamping units VD Straight design DN Spare parts - oromant apto - Turning Type 2030/ 2040/ 2050/ 2060 The spring, item 14g, should be used only when mounting draw bar set in old design clamping units, where the spring must be placed inside the plain bearing as shown on the picture. Plain bearing Draw bar hole, old design Size Sleeve Screw (4 x) Parallel pin Plain bearing ush Locking washer Screw Size Plain bearing am shaft Screw Plug Torque wrench 1) spring Draw bar set ompression T-TK TK TK TK Draw bar set parts 14a 14b 14c 14d 14e 14f 14g Size Spiral retaining ring older set (set of 2) Segment (set of 6) O-ring Flat wire spring O-ring ompression spring ) Accessories, must be ordered separately Spare parts oromant apto Turning 79

80 Spare parts - oromant apto - Turning Manually operated clamping units TURN - EN D external D external R/LE R/LE Type Sleeve Screw (4 x) Plain bearing Locking washer Screw Plain bearing am shaft 5-R/LE R/LE ) spring Draw bar set Type Screw Torque wrench ompression 5-R/LE TK (1x) 5-R/LE TK (2x) Draw bar set parts 11a 11b 11c 11d 11e 11f Type Spiral retaining ring older set (set of 2) Segment (set of 6) O-ring Flat wire spring O-ring 5-R/LE R/LE ap screw Locking washer Set screw Type Adjustment plate (4x) (4x) (4x) 5-R/LE R/LE Type O-ring O-ring Kantseal (2x) 5-R/LE R/LE Spare parts oromant apto Turning 80

81 TURN - EN Manually operated clamping units Spare parts - oromant apto - Turning D internal R/L D external R/LE Type Sleeve Screw (4 x) Parallel pin Plain bearing Locking washer Screw 5-R/L R/L R/LE R/L ) spring Draw bar set Type Plain bearing am shaft Screw Torque wrench ompression 5-R/L TK R/L TK R/LE TK R/L TK Draw bar set parts 12a 12b 12c 12d 12e 12f Type Spiral retaining ring older set (set of 2) Segment (set of 6) O-ring Flat wire spring O-ring 5-R/L R/L R/LE R/L ap screw Set screw Type Adjustment plate (4x) Locking washer (4x) 5-R/L (4x) R/L (4x) R/LE (2x) R/L (4x) Kantseal Screw Type O-ring O-ring (2x) Adaptor (2x) 5-R/L R/L R/LE R/L Spare parts oromant apto Turning 81

82 olders for D 80 Spare parts - oromant apto - Turning TURN - EN older for parting blade AP-TNE-D Type Wedge Adjustment plate Screw Screw Screw Set screw AP-TNE-D Type oolant tube set Locking washer O-ring (1 x) O-ring (2 x) Kantseal AP-TNE-D Spare parts oromant apto Turning 82

83 TURN - EN olders for D 80 Spare parts - oromant apto - Turning older for boring bar A-TNE-D Type Screw Locking washer oolant nozzle Screw O-ring (1 x) O-ring (2 x) A-TNE-D Type Kantseal A-TNE-D Spare parts oromant apto Turning 83

84 olders for D 80 Spare parts - oromant apto - Turning TURN - EN Adaptor for shank holder AS-TNE-D Type Screw Screw oolant nozzle Screw Locking washer Wedge set AS-TNE-D Type Adjustment plate O-ring (1 x) O-ring (2 x) Kantseal AS-TNE-D Spare parts oromant apto Turning 84

85 TURN - EN Driven tool holders D80 Spare parts - oromant apto - Turning External x-dne x-dne e Type Screw Locking washer oolant tube set O-ring (1 x) O-ring (2 x) Kantseal x-dne x-dne e Spare parts oromant apto Turning 85

86 Driven tool holders D80 nternal x-dn x-dn e Spare parts - oromant apto - Turning TURN - EN Type Screw Locking washer Screw oolant nozzle Adjustment plate 5-DN DN E Type O-ring (1 x) O-ring (2 x) Kantseal 5-DN DN E Spare parts oromant apto Turning 86

87 TURN - EN Manually operated clamping units Spare parts - oromant apto - Turning VD DN x-r/l115 x-r/l Type Sleeve Screw Parallell pin Screw Location bung Locking washer 6-R/L L R/L L 6-R/L L 8-R/L L R/L L Type Screw Plain bearing Plain bearing am shaft Screw Torque wrench 6-R/L L TK-01 6-R/L L 6-R/L L 8-R/L L TK-02 8-R/L L Type ompression spring Draw bar set 6-R/L L R/L L 6-R/L L 8-R/L L R/L L 14a 14b 14c 14d 14e 14f Type Spiral retaining ring older set (set of 2) Segment (set of 6) O-ring Flat wire spring O-ring 6-R/L L R/L L 6-R/L L 8-R/L L R/L L Spare parts oromant apto Turning 87

88 Spare parts - oromant apto - Turning ydraulically operated clamping units Type 5010 Straight design TURN - EN N5010 N5000 lamping unit N5010 To be able to maintain the min. bore, the new clamping unit has a modified front and hole pattern, which means that N5010 and N5000 not are interchangeable. Spare parts for N5000 are the same as for N5010 except for part 1, the front. Straight design N5010 N5010/N5000 Size Front arrel lamping mechanism Segment (set of 6) older set (set of 2) Ring Flat wire spring X N5000 Size Dowel Screw (4 x) Plug O-ring (6 x) O-ring (3 x) O-ring Front X N5000 units can be ordered as specials. ontact your local Sandvik oromant representative Spare parts oromant apto Turning 88

89 TURN - EN ydraulically operated clamping units with probe contact etbreak Type 5210 Straight design Spare parts - oromant apto - Turning A Straight design Size Front arrel lamping mechanism Segment (set of 6) older set (set of 2) Ring Flat wire spring Size Dowel Screw (4 x) Plug O-ring (6 x) O-ring (3 x) O-ring Sealing (4 x) Spare parts oromant apto Turning 89

90 Spare parts - oromant apto - Turning ydraulically operated clamping units with probe contact TURN - EN Type 5110 N5110 lamping unit N5110 To be able to maintain the min. bore, the new clamping unit has a modified front and hole pattern, which means that N5110 and N5100 not are interchangeable. Spare parts for N5100 are the same as for N5110 except for part 1, the front. N N5110 N5110/N5100 Size Front arrel lamping mechanism Segment (set of 6) older set (set of 2) Ring Flat wire spring Size Dowel Screw (4 x) Plug O-ring (6 x) O-ring (3 x) O-ring Static contact T-S T-S T-S T-S N5100 Size Static contact over Screw Front 4 T-SU T-SU T-SU T-SU Spare parts oromant apto Turning 90

91 TURN - EN Adaptor for solid boring bars Spare parts - oromant apto - Turning x Screw Key inch/mm Metric Screw codes nch Screwspecification 1) UNF x / /4-2832UNF x / /8-2432UNF x / UNF x / /4-28UNF x / /4-28UNF x / /8-24UNF x / /8-24UNF x / M x /4-28UNF x / /4-28UNF x / /8-24UNF x / /8-24UNF x / /2-20UNF x / M x /4-28UNF x / /4-28UNF x / /8-24UNF x / /8-24UNF x / /2-20UNF x / M x ) Standard screws to be purchased from outside vendor. Spare parts oromant apto Turning 91

92 Spare parts - oromant apto - Rotating Extension/reduction adaptors TURN - EN x a/ x d ) 4 1) 5 x / x d entre screw Retaining ring Extension key (mm) Key Pin xxxa (8.0) xxxa (8.0) xxxa (10.0) xxxa (14.0) xxxa (14.0) x xxx (14.0) A (8.0) A (8.0) A (8.0) A (8.0) A (8.0) A (8.0) A (8.0) A (10.0) A (10.0) A (8.0) A (8.0) A (10.0) A (14.0) A (14.0) X (14.0) X (14.0) X (14.0) (17) (14.0) (14.0) ) Accessories, must be ordered separately Short version x / x ) 4 x r/x r entre screw Retaining ring Extension key (mm) Pin ( 8.0) ( 8.0) ( 8.0) (14.0) (14.0) ( 8.0) ( 8.0) ( 8.0) ( 8.0) (10.0) (10.0) (14.0) 8X (14.0) 8X (14.0) (14.0) (8.0) R (14.0) R (14.0) R (14.0) R (14.0) 1) Accessories, must be ordered separately Spare parts oromant apto Rotating 92

93 TURN - EN ollet chuck adaptors x Spare parts - oromant apto - Rotating 1 2 1) 3 1) Locking nut Wrench Wrench x xxx x xxx x xxx x xxx x xxx x xxx ) Accessories, must be ordered separately Spare parts oromant apto Rotating 93

94 Tap adaptors Spare parts - oromant apto - Rotating TURN - EN x a x ) 3 4 x a- x Locking nut Wrench aw right aw left 01 xxx A-OZ xxx A-OZ xxx A-OZ N ) 7 8 1) x a- x Adjusting screw Key for jaws (mm) Socket screw Key (mm) 01 xxx (4.0) (2.0) 02 xxx (4.0) (2.0) 03 xxx (5.0) (2.5) 1) Accessories, must be ordered separately Set of spare parts / / Adaptor size xx xx xx xx xx xx03 x /61-01 x /61-02 x /61-03 arrel omplete spare part set items arrel 7. all For technical information, see Metalcutting Technical guide. 2. ompression spring 8. ompression spring 3. ompression spring 9. Stop screw 4. all 10. Plastic plug 5. all 11. lamp ring (size 1) 6. irclip 12. Screw Spare parts oromant apto Rotating 94